CN107695689B - A kind of stainless steel plate production processing unit (plant) and method - Google Patents
A kind of stainless steel plate production processing unit (plant) and method Download PDFInfo
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- CN107695689B CN107695689B CN201710939907.8A CN201710939907A CN107695689B CN 107695689 B CN107695689 B CN 107695689B CN 201710939907 A CN201710939907 A CN 201710939907A CN 107695689 B CN107695689 B CN 107695689B
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 169
- 239000010935 stainless steel Substances 0.000 title claims abstract description 169
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000012545 processing Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 207
- 239000010959 steel Substances 0.000 claims abstract description 207
- 238000003825 pressing Methods 0.000 claims abstract description 47
- 230000002787 reinforcement Effects 0.000 claims abstract description 17
- 239000003381 stabilizer Substances 0.000 claims abstract description 17
- 230000006835 compression Effects 0.000 claims description 29
- 238000007906 compression Methods 0.000 claims description 29
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 23
- 230000000694 effects Effects 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 230000004888 barrier function Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000003672 processing method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 description 11
- 238000010276 construction Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000001739 rebound effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of stainless steel plate production processing unit (plant) and methods, processing unit (plant) includes workbench and stabilizer blade, L-type baffle, side baffle, location hole and support rod are respectively equipped on workbench, fixed plate is equipped between support rod, fixed plate is equipped with driving cylinder, pressing assembly is connected on driving cylinder, locating support is slidably connected on workbench, the bottom side of workbench is equipped with sliding rail, stroke cylinder is slidably connected between sliding rail, it is connected with mounting plate on stroke cylinder, is evenly distributed with casing on mounting plate；Processing method includes the following steps: that (a) steel plate positions；(b) steel bar is in place；(c) it compresses, weld；(d) reinforcement of weld；(e) it marks, cut；(f) plate is unloaded.Processing unit (plant) structure is simple in the present invention, can be adjusted according to the different sizes of stainless steel plate, and applied widely, practical, processing method rational and orderly, easily controllable, accurate positioning, error is small, high-efficient.
Description
Technical field
The invention belongs to stainless steel plate production technical field more particularly to a kind of production of stainless steel plate processing unit (plant) and sides
Method.
Background technique
The characteristics of steel be intensity it is high, from heavy and light, overall stiffness is good, deformability is strong, therefore for building large span and super
Height, the building of superduty are particularly suitable；Material homogeneity and isotropism are good, belong to perfect elastic body, are best suitable for common engineering
The basic assumption of mechanics；Material plasticity, good toughness can have moderate finite deformation, can bear dynamic load well, and construction period is short,
Its industrialization degree is high, can carry out the high Virtual production of mechanization degree.The structure that steel construction is made of steel material is
One of main building construction types.The main component groups such as the girder steel made of fashioned iron and steel plate etc., steel column, steel truss of structure
At generalling use weld seam, bolt or rivet interlacement between each component or component.Because its self weight is lighter, and easy construction, it answers extensively
For fields such as large-sized workshop, venue, Super Highs.Steel construction has the following characteristics that 1, strength of materials height, own wt are light；2,
Steel toughness, good plasticity, uniform material, high structural reliability；3, manufacture of steel structure installation mechanization degree is high；4, steel construction is close
Sealing property is good；5, the heat-resisting not fire resisting of steel construction；6, low-carbon, energy conservation, environmentally protective, it is reusable.Therefore steel construction is being built
Upper extensive use.
The generally multi-purpose stainless steel plate of steel construction is composed, for the integral strength and anti-weight bearing power for improving stainless steel plate,
Steel bar or steel pipe can be welded to stainless steel surface in process.Traditional processing method by the way of manually measuring,
Equidistant arrangement steel bar or steel pipe, in process, horizontal sliding can occur for steel bar or steel pipe, can generate biggish error, phase
Spacing between adjacent steel bar or steel pipe is not easily controlled, and spacing is either large or small, causes final molding effect poor, the matter of stainless steel plate
Amount is also low, and qualification rate is low, and reprocessabilty, the production time is elongated, increased costs.
Summary of the invention
Above-mentioned technical problem present in present invention aims to solve the prior art provides a kind of stainless steel plate production use
Processing unit (plant) and method, processing unit (plant) structure is simple, automatical and efficient, reduces labor intensity, and positioning process improves molding
Effect, good product quality can be adjusted, applied widely, practical, processing method according to the different sizes of stainless steel plate
Rational and orderly, easily controllable, accurate positioning, at low cost, error is small, high-efficient.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
A kind of stainless steel plate production processing unit (plant), including workbench and stabilizer blade, stabilizer blade are set to the bottom surface of workbench
On, it is characterised in that: L-type baffle, side baffle, location hole and support rod are respectively equipped on workbench, location hole is equally spaced,
The side of side baffle slidably connects at least two limited blocks, and limited block is equipped with end bolt, and limited block is equipped with through hole,
Through hole matches with location hole, and end bolt passes through through hole and location hole, is equipped with fixed plate between support rod, in fixed plate
Equipped with driving cylinder, drives and be connected with pressing assembly on cylinder, locating support, locating support packet are slidably connected on workbench
T-type pedestal, support plate, telescoping tube and positioning compression bar are included, support plate is set between T-type pedestal, and it is flat that telescoping tube is set to support
It between plate and positioning compression bar, positions and is symmetrically distributed with locating piece on compression bar, T-type pedestal is slidably connected on workbench, work
The bottom side of platform is equipped with sliding rail, Fixing clamp-seat is slidably connected between sliding rail, Fixing clamp-seat is equipped with stroke cylinder, fixed
The two sides of deck, which slide up and down, is connected with sliding block, and Fixing clamp-seat is slided between sliding rail by sliding block, and resistance is equipped between sliding rail
Baffle is connected with mounting plate on stroke cylinder, is evenly distributed with casing on mounting plate；The processing unit (plant) structure is simple, automatic high
Effect reduces labor intensity, and positioning process improves molding effect, and good product quality can be according to the different rulers of stainless steel plate
It is very little to be adjusted, it is applied widely, it is practical.
Further, pressing assembly includes push plate, spring lever and pressing plate, and pressing plate is set between spring lever, and spring lever is set to and pushes away
On the bottom surface of plate, push plate connection driving cylinder, push plate is slidably connected on support rod, and driving cylinder drives push plate to do pushing fortune
Dynamic, pressing plate and then declines, and after pressing plate touches steel bar, pressing plate can not continue to decline, under the action of continuous, spring lever
Deformation occurs, so that the lower pressure that the decline process of push plate becomes slowly to pass to pressing plate is more stable, improves to steel bar
Pressing result can reduce the consumption of the driving cylinder rollback energy by the rebound effect of spring lever when unloading power recovery.
Further, the two sides of push plate are equipped with sleeve, and support rod passes through sleeve, and in the case where driving cylinder action, push plate passes through
Sleeve moves up and down on support rod, steady and smooth, will not generate movement warp, guarantees punching press effect directly, effectively.
Further, workbench is equipped with T-type sliding slot, and the bottom end of T-type sliding slot connecting T-shaped pedestal, T-type sliding slot is to T-type base
The bottom end of frame is limited, so that T-type pedestal can not be detached from, T-type pedestal is horizontally slidable on T-type sliding slot, according to stainless steel
The position location of board size adjustment positioning compression bar, it is simple and convenient.
Further, brace is equipped between stabilizer blade and workbench, the setting of brace improves between stabilizer blade and workbench
Bonding strength, the stability of stabilizer blade is improved, so that stabilizer blade remains vertical holding state, to keep monolithic stability.
A kind of processing method of stainless steel plate, it is characterised in that include the following steps:
(a) steel plate positions: stainless steel plate being lain on workbench, its two sides and the both sides of L-type baffle are affixed
Close, then adjust the position of side baffle, side baffle is resisted to the another side of stainless steel plate, after adjustment, by end bolt according to
It is secondary to pass through through hole and location hole, the location and installation of side baffle is completed, is then drawn stainless steel plate 2~3 times lateral out, is checked stainless
The fixing situation of steel plate carries out limit clamping by three sides of the L-type baffle fit side baffle to stainless steel plate, so that stainless
Steel plate can not be slided arbitrarily on workbench, improve the stability after stainless steel plate is fixed, and guarantee that following process work is suitable
It is smooth to carry out；It can be clamped adjustment according to different stainless steel ruler cun, adaptability is wider；If stainless steel plate is drawn out, explanation
There are biggish gaps between stainless steel plate and side baffle, need to readjust the position of side baffle, are bonded it more stainless
The side of steel plate illustrates the side skew of the stainless steel plate, product quality is unqualified, plays inspection if situation is as before after adjustment
Test the effect of stainless steel plate quality；
(b) steel bar is in place: one end of steel bar being inserted into casing, until steel bar touches mounting plate, starting is outer
Portion's traction device pushes Fixing clamp-seat close to workbench, until Fixing clamp-seat touches barrier plate, closes external traction dress
It sets, then stroke cylinder executes movement, and stroke cylinder drives mounting plate to forward extend out, and the steel bar on casing is along flat with side baffle
Capable direction travels forward, and when one end of steel bar touches the side of L-type baffle, stroke cylinder stopping is acted, at this time steel bar
Positioned at the top of stainless steel plate, due to being equally spaced for casing, so that the spacing after in place between adjacent steel bar is equal, reduce
Error improves welding fabrication quality；
(c) compress, weld: driving cylinder executes movement, and driving cylinder drives push plate to push, and pressing plate and then pushes, pressing plate
After touching steel bar, pressure is continuously applied to steel bar, steel bar is pushed, the stroke cylinder effect of being under pressure, Fixing clamp-seat is pressurized
Decline, until steel bar contacts 1~2 minute with stainless steel surface, driving cylinder stopping movement checking the fixation feelings of every steel bar
Condition after inspection, carries out welding fabrication to the contact surface of steel bar and stainless steel plate by the way of spot welding, it is ensured that pressing plate is to steel
The pressuring action of item is continual and steady, so that steel bar will not slide, is conducive to welding and smoothly completes, using the side of spot welding
Steel bar and stainless steel plate are fixed temporarily by formula, so that steel bar is connected with stainless steel plate, steel bar will not slide or skew, convenient
Subsequent reinforcement operation, improves processing efficiency；
(d) reinforcement of weld: driving cylinder executes movement again, and push plate is driven to rise, and pressing plate is detached from steel bar, while stroke gas
Cylinder executes movement, drives mounting plate far from workbench, casing is also detached from steel bar, then welds between steel bar and stainless steel plate
Reinforce L-type steel piece, the spacing between adjacent L-type steel piece is 10~20cm, be welded with L-type steel piece improve steel bar and stainless steel plate it
Between bonding strength, the contact area of L-type steel piece is big, so that the being completely embedded property between steel bar and stainless steel plate is stronger, mutually
It is not easy to disengage, structural stability is high, enhanced strength；
(e) mark, cut: drop-down positioning compression bar contacts its bottom surface with steel bar upper surface, then moves T-type pedestal, directly
Until locating piece is touched with the side of stainless steel plate, mark line then is drawn on the contact surface of positioning compression bar and steel bar, is made
It is then upper to estimate position compression bar to cut reference line, T-type pedestal is removed, is cut according to exceed part of the mark line to steel bar,
And recycled, to reuse, when locating piece is touched with the side of stainless steel plate, show position compression bar side with it is stainless
The side of steel plate flushes, and the part that steel bar exceeds other than mark line is to exceed the part other than stainless steel plate, remaining after cutting
The end of steel bar is flushed with the side of stainless steel plate, good integrity, and Forming Quality is high, and the steel bar cut away is recycled, solderable to be connected into
New steel bar, utilizes again, improves the utilization rate of resource, saves cost；
(f) it unloads plate: extracting end bolt, remove side baffle, so that it may take stainless steel plate after molding away.
Further, reinforcement of weld first is carried out to the contact surface of steel bar and stainless steel plate by the way of being fully welded in step (d),
Then the reinforcement of weld L-type steel piece between steel bar and stainless steel plate, by the way of being fully welded by steel bar with stainless steel plate is all connects
The place of touching is welded, and is improved the bonding strength and compactness of steel bar and stainless steel plate, is mutually connected, it is not easy to de-
From.
The present invention is by adopting the above-described technical solution, have the advantages that
The present invention carries out location and installation to stainless steel plate first, first passes through the two sides that L-type baffle resists stainless steel plate, then
Mobile side baffle, makes it touch the another side of stainless steel plate, then end bolt is sequentially passed through through hole and location hole, so that
Limited block is fixed, and realizes the fixation of side baffle, and side baffle cooperation L-type baffle is clamped three sides of stainless steel plate
Limit, so that horizontal displacement is less likely to occur stainless steel plate, improves the stability that stainless steel plate is fixed on workbench, protects
Demonstrate,prove the smooth progress of following process work.Stainless steel plate is drawn lateral out, checks the fixing situation of stainless steel plate, if stainless steel plate is drawn
Out, illustrate that there are biggish gaps between stainless steel plate and side baffle, need to readjust the position of side baffle, stick on it more
The side for closing stainless steel plate illustrates the side skew of the stainless steel plate if situation is as before after adjustment, and product quality is unqualified,
Play the effect for examining stainless steel plate quality.
Then the installation site for positioning steel bar drives mounting plate to forward extend out, the steel bar edge on casing by stroke cylinder
The direction parallel with side baffle travel forward, when one end of steel bar touches the side of L-type baffle, before steel bar can not continue
It moves, one end is limited blocking, and other end sleeve is fixed, and realization is static, and steel bar is located at the top of stainless steel plate at this time, due to set
Pipe is equally spaced, so that the spacing after in place between adjacent steel bar is equal, reduces error, improves welding fabrication quality.
Then push plate is driven to push by driving cylinder, pressing plate and then pushes, continuous to steel bar after pressing plate touches steel bar
Apply pressure, steel bar is pushed, the stroke cylinder effect of being under pressure, Fixing clamp-seat is by drops, until steel bar and stainless steel plate
Surface contacts 1~2 minute, and deformation occurs for spring lever at this time, shows that pressing plate compresses steel bar on stainless steel, improves
Steel bar and stainless steel plate, are fixed temporarily by the stability of pressure of the pressing plate function on steel bar by the way of spot welding, so that steel
Item is connected with stainless steel plate, and steel bar will not slide or skew, and subsequent reinforcement is facilitated to operate, and improves processing efficiency.Remove drive
It takes offence after cylinder and stroke cylinder, is welded steel bar and the place of all contacts of stainless steel plate by the way of being fully welded, improve
The bonding strength and compactness of steel bar and stainless steel plate, then between steel bar and stainless steel plate reinforcement of weld L-type steel piece, phase
Spacing between adjacent L-type steel piece is 10~20cm, is welded with L-type steel piece and improves bonding strength between steel bar and stainless steel plate, L
The contact area of fashioned iron piece is big, so that the being completely embedded property between steel bar and stainless steel plate is stronger, is mutually not easy to disengage, structure
Stability is high, enhanced strength.
Then telltale mark is carried out by exposed portion of the locating support to steel bar, when the side of locating piece and stainless steel plate
When touching, show that position compression bar side flushes with the side of stainless steel plate, the part that steel bar exceeds other than mark line is to exceed
Part other than stainless steel plate, the end of remaining steel bar is flushed with the side of stainless steel plate after cutting, good integrity, Forming Quality
Height recycles the steel bar cut away, solderable to be connected into new steel bar, utilizes again, improves the utilization rate of resource, saves cost.Most
The molding stainless steel plate intensity obtained eventually is big, stable structure, resistance to compression, strong shock resistance, is equally spaced, mentions between adjacent steel bar
The high integral strength and anti-weight bearing power of stainless steel plate, stress raisers as far as possible in reduction knockout process and occur recessed
Fall into, deform or occur the phenomenon that crack.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is a kind of structural schematic diagram of stainless steel plate production processing unit (plant) in the present invention；
Fig. 2 is the structural schematic diagram of workbench in the present invention；
Fig. 3 is the structural schematic diagram that stroke cylinder is connected with mounting plate in the present invention；
Fig. 4 is the structural schematic diagram of locating support in the present invention；
Fig. 5 is the structural schematic diagram of pressing assembly in the present invention.
In figure: 1- workbench；2- stabilizer blade；3- brace；4-L type baffle；5- side baffle；6- location hole；7- support rod；8-
Limited block；The end 9- bolt；10- through hole；11- stainless steel plate；12- fixed plate；13- drives cylinder；14- pressing assembly；15-
Push plate；16- spring lever；17- pressing plate；18- locating support；19-T type pedestal；20- supports plate；21- telescoping tube；22- positioning pressure
Bar；23- locating piece；24-T type sliding slot；25- sliding rail；26- Fixing clamp-seat；27- stroke cylinder；28- mounting plate；29- casing；30-
Steel bar；31- barrier plate；32- sleeve；33- sliding block.
Specific embodiment
It as shown in Figures 1 to 5, is the present invention a kind of stainless steel plate production processing unit (plant), including workbench 1 and stabilizer blade
2, stabilizer blade 2 is set on the bottom surface of workbench 1, and brace 3 is equipped between stabilizer blade 2 and workbench 1, and the setting of brace 3 improves
Bonding strength between stabilizer blade 2 and workbench 1 improves the stability of stabilizer blade 2, so that stabilizer blade 2 remains vertical support
State, to keep monolithic stability.L-type baffle 4, side baffle 5, location hole 6 and support rod 7 are respectively equipped on workbench 1, it is fixed
Position hole 6 is equally spaced, and the side of side baffle 5 slidably connects at least two limited blocks 8, and limited block 8 is equipped with end bolt 9,
Limited block 8 is equipped with through hole 10, and through hole 10 matches with location hole 6, and end bolt 9 passes through through hole 10 and location hole 6,
When placing stainless steel plate 11, first passes through L-type baffle 4 and resist the two sides of stainless steel plate 11, then move side baffle 5, make its patch
The firmly another side of stainless steel plate 11, then end bolt 9 is sequentially passed through into through hole 10 and location hole 6, so that limited block 8 is limited
Position is fixed, realizes the fixation of side baffle 5, and side baffle 5 cooperates L-type baffle 4 to be clamped limit to three sides of stainless steel plate 11,
So that horizontal displacement is less likely to occur stainless steel plate 11, the stability that stainless steel plate 11 is fixed on workbench 1 is improved, benefit
In going on smoothly for following process operation, can be applicable according to the different size adjusting side baffles 5 of stainless steel plate 11 in fixed position
Property greatly enhances.Limited block 8 is horizontally slidable, facilitates and is adjusted according to 6 position of location hole, then is aligned, and flexibly strains, and adapts to
Property is strong.
Fixed plate 12 is equipped between support rod 7, fixed plate 12 is equipped with driving cylinder 13, drives and is connected with pressure on cylinder 13
Component 14 processed, pressing assembly 14 include push plate 15, spring lever 16 and pressing plate 17, and pressing plate 17 is set between spring lever 16, spring lever
16 are set on the bottom surface of push plate 15, and the connection driving cylinder 13 of push plate 15, push plate 15 is slidably connected on support rod 7, drive cylinder
Downward motion is done in 13 drive push plates 15, and pressing plate 17 and then declines, after pressing plate 17 touches steel bar, under pressing plate 17 can not continue
Drop, under the action of continuous, deformation occurs for spring lever 16, so that the decline process of push plate 15 becomes slowly, to pass to pressure
The lower pressure of plate 17 is more stable, improves the pressing result to steel bar, when unloading power recovery, passes through the rebound effect of spring lever 16
The consumption of the driving 13 rollback energy of cylinder can be reduced.The two sides of push plate 15 are equipped with sleeve 32, and support rod 7 passes through sleeve 32,
Under driving cylinder 13 to act on, push plate 15 is moved up and down on support rod 7 by sleeve 32, and steady and smooth will not generate movement
Deviation guarantees punching press effect directly, effectively.
Locating support 18 is slidably connected on workbench 1, locating support 18 includes T-type pedestal 19, support plate 20, stretches
The draw 21 and positioning compression bar 22, T-type pedestal 19 is slidably connected on workbench 1, support plate 20 be set to T-type pedestal 19 it
Between, telescoping tube 21 is set between support plate 20 and positioning compression bar 22, is positioned and is symmetrically distributed with locating piece 23 on compression bar 22, positions
Compression bar 22 by telescoping tube 21 can oscilaltion, T-type pedestal 19 can the horizontal sliding on workbench 1 so that orientation range is big
Big enhancing, flexibly strains according to the different sizes of stainless steel plate 11, improves practicability.During adjustment, when locating piece 23 with
When the side of stainless steel plate 11 is touched, show that position 22 side of compression bar flushes with the side of stainless steel plate 11, at this time as positioning
Standard.
Workbench 1 is equipped with T-type sliding slot 24, and the bottom end of 24 connecting T-shaped pedestal 19 of T-type sliding slot, T-type sliding slot 24 is to T-type
The bottom end of pedestal 19 is limited, so that T-type pedestal 19 can not be detached from, T-type pedestal 19 is horizontally slidable on T-type sliding slot 24,
The position location of compression bar 22 is positioned according to 11 size adjusting of stainless steel plate, it is simple and convenient.The bottom side of workbench 1, which is equipped with, to be slided
Rail 25, Fixing clamp-seat 26 is slidably connected between sliding rail 25, and Fixing clamp-seat 26 is equipped with stroke cylinder 27, connects on stroke cylinder 27
Be connected to mounting plate 28, casing 29 be evenly distributed on mounting plate 28, entangle one end of steel bar 30 by casing 29, steel bar 30 just by
Limit is fixed, and stroke cylinder 27 drives mounting plate 28 to move, and steel bar 30 is sent to designated position.The two sides of Fixing clamp-seat 26 on
Lower slider is connected with sliding block 33, and Fixing clamp-seat 26 is slided between sliding rail 25 by sliding block 33, had both been able to achieve Fixing clamp-seat 26 and existed
Moving horizontally between sliding rail 25, and be able to achieve under suppressing action, Fixing clamp-seat 26 does descending motion along sliding block 33, cooperation
Steel bar 30 on casing 29 is pressed on stainless steel plate 11 by the pressing action of pressing plate 17.Barrier plate 31 is equipped between sliding rail 25,
Barrier plate 31 plays the role of that Fixing clamp-seat 26 is stopped to move forward, in the case where the tractive force of external traction device drives, Fixing clamp-seat 26
Workbench 1 is gradually slided to, after Fixing clamp-seat 26, which slides into, touches barrier plate 31, before Fixing clamp-seat 26 can not just continue
It moves, the operating point of stroke cylinder 27 is in place.
A kind of processing method of stainless steel plate, includes the following steps:
(a) steel plate positions: stainless steel plate 11 being lain on workbench 1, the both sides of its two sides Yu L-type baffle 4 are made
It fits, then adjusts the position of side baffle 5, side baffle 5 is resisted to the another side of stainless steel plate 11, after adjustment, by end
Head bolt 9 sequentially passes through through hole 10 and location hole 6, completes the location and installation of side baffle 5, then draws stainless steel plate lateral out
11, number be 2~3 times, check stainless steel plate 11 fixing situation, if stainless steel plate 11 is drawn out, illustrate stainless steel plate 11 with
It there are biggish gap between side baffle 5, needs to readjust the position of side baffle 5, it is made more to be bonded stainless steel plate 11
Side illustrates the side skew of the stainless steel plate 11, product quality is unqualified, plays inspection not if situation is as before after adjustment
The effect for 11 mass of steel plate of becoming rusty.Side baffle 5 is cooperated to carry out limit clamping to three sides of stainless steel plate 11 by L-type baffle 4,
So that stainless steel plate 11 can not arbitrarily slide on workbench 1, the stability after stainless steel plate 11 is fixed is improved, after guarantee
The continuous smooth progress of processing work；It can be clamped adjustment according to different 11 sizes of stainless steel plate, adaptability is wider.
(b) steel bar 30 is in place: one end of steel bar 30 being inserted into casing 29, until steel bar 30 touches mounting plate 28 and is
Only, start external traction device, push Fixing clamp-seat 26 close to workbench 1, until Fixing clamp-seat 26 touches barrier plate 31,
External traction device is closed, the operating point of stroke cylinder 27 is in place.Then stroke cylinder 27 executes movement, and stroke cylinder 27 drives
Mounting plate 28 forward extends out, and the steel bar 30 on casing 29 travels forward along the direction parallel with side baffle 5, when the one of steel bar 30
When end touches the side of L-type baffle 4,27 stopping of stroke cylinder movement, steel bar 30 can not continue to move forward, and one end is limited resistance
Gear, other end sleeve 29 are fixed, realize static, and steel bar 30 is located at the top of stainless steel plate 11 at this time, due to casing 29 etc.
Away from distribution, so that the spacing after in place between adjacent steel bar 30 is equal, error is reduced, welding fabrication quality is improved.
(c) compress, weld: driving cylinder 13 executes movement, and driving cylinder 13 drives push plate 15 to push, under pressing plate 17 is followed
Pressure, after pressing plate 17 touches steel bar 30, is continuously applied to pressure to steel bar 30, steel bar 30 is pushed, stroke cylinder 27 is under pressure
Effect, Fixing clamp-seat 26 is by drops, until steel bar 30 contacts 1~2 minute with 11 surface of stainless steel plate, spring lever 16 has been at this time
Deformation occurs, shows that steel bar 30 is pressed on stainless steel plate 11 by pressing plate 17, improves pressing plate 17 and acts on steel bar 30
The stability of pressure.13 stopping of cylinder movement is driven, checks the fixing situation of every steel bar 30, whether steel bar 30 can slide, if
Steel bar 30 can slide, then drive cylinder 13 to continue pressing action, until steel bar 30 will not slide, it is ensured that 30 quilt of steel bar
It compresses static.After inspection, welding fabrication is carried out to the contact surface of steel bar 30 and stainless steel plate 11 by the way of spot welding, really
Pressure maintaining plate 17 is continual and steady to the pressuring action of steel bar 30, so that steel bar 30 will not slide, it is smooth to be conducive to welding
It completes, is fixed temporarily steel bar 30 and stainless steel plate 11 by the way of spot welding, so that steel bar 30 and stainless steel plate 11 are linked to be one
Body, steel bar 30 will not slide or skew, and subsequent reinforcement is facilitated to operate, and improves processing efficiency.
(d) reinforcement of weld: driving cylinder 13 executes movement again, and push plate 15 is driven to rise, and pressing plate 17 is detached from steel bar 30, together
When stroke cylinder 27 execute movement, drive mounting plate 28 far from workbench 1, casing 29 is also detached from steel bar 30, and first use is fully welded
Mode reinforcement of weld is carried out to the contact surface of steel bar 30 and stainless steel plate 11, by steel bar 30 and stainless steel by the way of being fully welded
The place of all contacts of plate 11 is welded, and is improved the bonding strength and compactness of steel bar 30 Yu stainless steel plate 11, is mutually interconnected
Integrally, it is not easy to be detached from.Then the reinforcement of weld L-type steel piece between steel bar 30 and stainless steel plate 11, between adjacent L-type steel piece
Spacing be 10~20cm, be welded with L-type steel piece and improve bonding strength between steel bar 30 and stainless steel plate 11, L-type steel piece
Contact area is big, so that the being completely embedded property between steel bar 30 and stainless steel plate 11 is stronger, is mutually not easy to disengage, stable structure
Property high, enhanced strength.
(e) mark, cut: drop-down positioning compression bar 22 contacts its bottom surface with 30 upper surface of steel bar, then moves T-type base
Frame 19, until locating piece 23 is touched with the side of stainless steel plate 11, then in the contact surface of positioning compression bar 22 and steel bar 30
On draw mark line, it is then upper to estimate position compression bar 22 as cutting reference line, T-type pedestal 19 is removed, according to mark line to steel bar
30 part that exceeds is cut, and is recycled, to reuse, when locating piece 23 is touched with the side of stainless steel plate 11
When, show that position 22 side of compression bar flushes with the side of stainless steel plate 11, the part that steel bar 30 exceeds other than mark line is super
Part other than stainless steel plate 11 out, the end of remaining steel bar 30 is flushed with the side of stainless steel plate 11 after cutting, good integrity,
Forming Quality is high, and the steel bar 30 cut away is recycled, solderable to be connected into new steel bar 30, utilizes again, improves the utilization rate of resource,
Save cost.
(f) it unloads plate: extracting end bolt 9, remove side baffle 5, so that it may take stainless steel plate 11 after molding away, after molding
11 intensity of stainless steel plate it is big, stable structure, resistance to compression, strong shock resistance are equally spaced between adjacent steel bar 30, improve not
The integral strength and anti-weight bearing power of rust steel plate 11, reduce stress raisers in knockout process as far as possible and recess occur, becomes
There is the phenomenon that crack in shape.
The present invention carries out location and installation to stainless steel plate 11 first, first passes through the two sides that L-type baffle 4 resists stainless steel plate 11
Face, then move side baffle 5 makes it touch the another side of stainless steel plate 11, then by end bolt 9 sequentially pass through through hole 10 with
Location hole 6 realizes the fixation of side baffle 5 so that limited block 8 is fixed, and side baffle 5 cooperates L-type baffle 4 to stainless steel plate
11 three sides are clamped limit, so that horizontal displacement is less likely to occur stainless steel plate 11, it is fixed to improve stainless steel plate 11
Stability on workbench 1 guarantees the smooth progress of following process work.Stainless steel plate 11 is drawn lateral out, checks stainless steel
The fixing situation of plate 11 illustrates between stainless steel plate 11 and side baffle 5 if stainless steel plate 11 is drawn out there are biggish gap,
The position for needing to readjust side baffle 5, the side for making it more be bonded stainless steel plate 11 are said if situation is as before after adjustment
The side skew of the bright stainless steel plate 11, product quality is unqualified, plays the effect for examining 11 mass of stainless steel plate.
Then the installation site for positioning steel bar 30 drives mounting plate 28 to forward extend out, on casing 29 by stroke cylinder 27
Steel bar 30 travel forward along the direction parallel with side baffle 5, when one end of steel bar 30 touches the side of L-type baffle 4,
Steel bar 30 can not continue to move forward, and one end is limited blocking, and other end sleeve 29 is fixed, and realization is static, and steel bar 30 is located at this time
The top of stainless steel plate 11, so that the spacing after in place between adjacent steel bar 30 is equal, reduces due to being equally spaced for casing 29
Error, improves welding fabrication quality.
Then push plate 15 is driven to push by driving cylinder 13, pressing plate 17 and then pushes, after pressing plate 17 touches steel bar 30,
Pressure is continuously applied to steel bar 30, steel bar 30 is pushed, the effect of being under pressure of stroke cylinder 27, Fixing clamp-seat 26 by drops,
Until steel bar 30 contacts 1~2 minute with 11 surface of stainless steel plate, deformation occurs for spring lever 16 at this time, show pressing plate 17 incited somebody to action
Steel bar 30 is pressed on stainless steel plate 11, the stability for the pressure that pressing plate 17 acts on steel bar 30 is improved, using spot welding
Steel bar 30 and stainless steel plate 11 are fixed temporarily by mode, so that steel bar 30 is connected with stainless steel plate 11, steel bar 30 will not be slided
Dynamic or skew, facilitates subsequent reinforcement to operate, and improves processing efficiency.After removing driving cylinder 13 and stroke cylinder 27, using being fully welded
Mode steel bar 30 and the place of all contacts of stainless steel plate 11 are welded, improve the company of steel bar 30 Yu stainless steel plate 11
Intensity and compactness are connect, then the reinforcement of weld L-type steel piece between steel bar 30 and stainless steel plate 11, between adjacent L-type steel piece
Spacing is 10~20cm, is welded with L-type steel piece and improves bonding strength between steel bar 30 and stainless steel plate 11, L-type steel piece connects
Contacting surface product is big, so that the being completely embedded property between steel bar 30 and stainless steel plate 11 is stronger, is mutually not easy to disengage, structural stability
Height, enhanced strength.
Then telltale mark is carried out by exposed portion of the locating support 18 to steel bar 30, when locating piece 23 and stainless steel plate
When 11 side is touched, show that position 22 side of compression bar flushes with the side of stainless steel plate 11, steel bar 30 exceeds other than mark line
Part be to exceed the part other than stainless steel plate 11, the end of remaining steel bar 30 and the side of stainless steel plate 11 are neat after cutting
Flat, good integrity, Forming Quality is high, and the steel bar 30 cut away is recycled, solderable to be connected into new steel bar 30, utilizes, improves again
The utilization rate of resource saves cost.11 intensity of finally obtained molding stainless steel plate are big, stable structure, resistance to compression, impact resistance
By force, it is equally spaced between adjacent steel bar 30, improves the integral strength and anti-weight bearing power of stainless steel plate 11, reduce hit as far as possible
Stress raisers during hitting and there is a phenomenon where be recessed, deform or occur crack.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.
Claims (7)
1. a kind of stainless steel plate production processing unit (plant), including workbench and stabilizer blade, the stabilizer blade are set to the workbench
Bottom surface on, it is characterised in that: L-type baffle, side baffle, location hole and support rod are respectively equipped on the workbench, it is described
Location hole is equally spaced, and the side of the side baffle slidably connects at least two limited blocks, and the limited block is equipped with end
Bolt, the limited block are equipped with through hole, and the through hole matches with the location hole, and the end bolt passes through described
Through hole and the location hole are equipped with fixed plate between the support rod, and the fixed plate is equipped with driving cylinder, the driving
It is connected with pressing assembly on cylinder, locating support is slidably connected on the workbench, the locating support includes T-type base
Frame, support plate, telescoping tube and positioning compression bar, the support plate are set between the T-type pedestal, and the telescoping tube is set to institute
It states between support plate and the positioning compression bar, locating piece is symmetrically distributed on the positioning compression bar, the T-type pedestal sliding connects
It connects on the working platform, the bottom side of the workbench is equipped with sliding rail, slidably connects fixation between the sliding rail
Deck, the Fixing clamp-seat are equipped with stroke cylinder, and the two sides of the Fixing clamp-seat, which slide up and down, is connected with sliding block, described solid
Determine deck to slide between the sliding rail by the sliding block, barrier plate is equipped between the sliding rail, is connected on the stroke cylinder
It is connected to mounting plate, is evenly distributed with casing on the mounting plate.
2. a kind of stainless steel plate production processing unit (plant) according to claim 1, it is characterised in that: the pressing assembly packet
Push plate, spring lever and pressing plate are included, the pressing plate is set between the spring lever, and the spring lever is set to the bottom surface of the push plate
On, the push plate connects the driving cylinder, and the push plate is slidably connected on the support rod.
3. a kind of stainless steel plate production processing unit (plant) according to claim 2, it is characterised in that: the two sides of the push plate
It is equipped with sleeve, the support rod passes through the sleeve.
4. a kind of stainless steel plate production processing unit (plant) according to claim 1, it is characterised in that: on the workbench
Equipped with T-type sliding slot, the T-type sliding slot connects the bottom end of the T-type pedestal.
5. a kind of stainless steel plate production processing unit (plant) according to claim 1, it is characterised in that: the stabilizer blade with it is described
Brace is equipped between workbench.
6. special using a kind of method that stainless steel plate production manufactures stainless steel plate with processing unit (plant) as described in claim 1
Sign is to include the following steps:
(a) steel plate is in place: stainless steel plate is lain on workbench, its two sides and the both sides of L-type baffle is made to fit, then
Side baffle, is resisted the another side of stainless steel plate, after adjustment, end bolt is sequentially passed through by the position for adjusting side baffle
Through hole and location hole complete the location and installation of side baffle, then draw stainless steel plate 2~3 times lateral out, check stainless steel plate
Fixing situation；
(b) steel bar is in place: one end of steel bar being inserted into casing, until steel bar touches mounting plate, starting is external to be led
Leading-in device pushes Fixing clamp-seat close to workbench, until Fixing clamp-seat touches barrier plate, closes external traction device, so
Stroke cylinder executes movement afterwards, and stroke cylinder drives mounting plate to forward extend out, and the steel bar on casing is along parallel with side baffle
Direction travels forward, and when one end of steel bar touches the side of L-type baffle, stroke cylinder stopping movement, steel bar is located at this time
The top of stainless steel plate；
(c) compress, weld: driving cylinder executes movement, and driving cylinder drives push plate to push, and pressing plate and then pushes, and pressing plate touches
To after steel bar, pressure is continuously applied to steel bar, steel bar is pushed, the stroke cylinder effect of being under pressure, Fixing clamp-seat by drops,
Until steel bar contacts 1~2 minute with stainless steel surface, driving cylinder stopping movement checking the fixing situation of every steel bar, inspection
After looking into, welding fabrication is carried out to the contact surface of steel bar and stainless steel plate by the way of spot welding；
(d) reinforcement of weld: driving cylinder executes movement again, and push plate is driven to rise, and pressing plate is detached from steel bar, while stroke cylinder is held
Action is made, and drives mounting plate far from workbench, casing is also detached from steel bar, then the reinforcement of weld between steel bar and stainless steel plate
L-type steel piece, the spacing between adjacent L-type steel piece are 10~20cm；
(e) mark, cut: drop-down positioning compression bar contacts its bottom surface with steel bar upper surface, then moves T-type pedestal, until fixed
Until position block is touched with the side of stainless steel plate, mark line then is drawn on the contact surface of positioning compression bar and steel bar, as cutting
Reference line is cut, it is then upper to estimate position compression bar, T-type pedestal is removed, according to mark line cutting beyond part to steel bar, is gone forward side by side
Row recycling, to reuse；
(f) it unloads plate: extracting end bolt, remove side baffle, so that it may take stainless steel plate after molding away.
7. the method for manufacture stainless steel plate according to claim 6, it is characterised in that: first use is fully welded in step (d)
Mode carries out reinforcement of weld to the contact surface of steel bar and stainless steel plate, then the reinforcement of weld L-type between steel bar and stainless steel plate
Steel disc.
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| CN201710939907.8A CN107695689B (en) | 2017-10-11 | 2017-10-11 | A kind of stainless steel plate production processing unit (plant) and method |
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| CN108298295A (en) * | 2018-03-20 | 2018-07-20 | 沈锦慈 | A kind of auto parts machinery cutting agency |
| CN112719547A (en) * | 2020-12-19 | 2021-04-30 | 河南中车重型装备有限公司 | Automatic positioning welding platform of resistance welding machine |
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| JP4247709B2 (en) * | 2003-05-21 | 2009-04-02 | 株式会社安川電機 | Laser welding equipment |
| CN101096738A (en) * | 2006-06-26 | 2008-01-02 | 舞阳钢铁有限责任公司 | Steel plate with low welding crack sensitivity and production method thereof |
| CN100457359C (en) * | 2006-08-28 | 2009-02-04 | 山西太钢不锈钢股份有限公司 | Clad steel plate manufacturing method using explosive welding and application thereof in linear motor |
| CN101352805B (en) * | 2008-09-12 | 2010-08-11 | 太原钢铁(集团)有限公司 | Method for producing stainless steel composite steel plate |
| CN102240894A (en) * | 2011-06-01 | 2011-11-16 | 河北钢铁集团有限公司 | Composite manufacturing method of ultra-thick steel plate |
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