CN107685998B - Product arrangement device - Google Patents

Product arrangement device Download PDF

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Publication number
CN107685998B
CN107685998B CN201710884861.4A CN201710884861A CN107685998B CN 107685998 B CN107685998 B CN 107685998B CN 201710884861 A CN201710884861 A CN 201710884861A CN 107685998 B CN107685998 B CN 107685998B
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China
Prior art keywords
product
side plate
elastic
slow flow
roller
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Application number
CN201710884861.4A
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Chinese (zh)
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CN107685998A (en
Inventor
何晓
周鑫
周波
袁云德
李承华
李绍明
徐祥
白建涛
宋永祥
罗强培
陈传耀
朱传敏
靳宏欣
倪盛东
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Hongta Tobacco Group Co Ltd
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Hongta Tobacco Group Co Ltd
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Priority to CN201710884861.4A priority Critical patent/CN107685998B/en
Publication of CN107685998A publication Critical patent/CN107685998A/en
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Publication of CN107685998B publication Critical patent/CN107685998B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

The invention discloses a product arrangement device, which comprises a first product arrangement device and a second product arrangement device; the first product arrangement device comprises a conveying device and a slow flow device, and the slow flow device forms a slow flow channel capable of allowing products to pass through on the conveying device; the slow flow device is a compression elastic piece symmetrically arranged at two sides of the conveying device; the second product arrangement device comprises a product conveying device and a throttling device, and a speed reducing channel capable of enabling products to pass through is formed between the product conveying device and the throttling device; one end of the throttling device is provided with a roller; the product is in frictional contact with the roller as it passes thereby reducing the speed of passage of the product. Compared with the prior art, the invention has the beneficial effects that: the product arrangement device can strip closely arranged products and can adjust the spacing between the products; the product arrangement device carries out multistage separation on products, and the adjustment of the product spacing is more accurate; the product arrangement device has strong compatibility and can be matched with various production product lines.

Description

Product arrangement device
Technical Field
The invention relates to the field of articles or material handling devices related to conveyors, in particular to an arrangement for changing the relative position of articles during conveyance.
Background
Currently, in the global manufacturing industry field, the quality requirements of various enterprises on products produced by the enterprises are increasingly stringent, and the types of product detection are continuously increased. The introduction of a large number of automated inspection equipment is certainly the preferred strategy for large manufacturers in order to be able to control the quality of the product accurately. However, after the automated inspection equipment is introduced, enterprises face compatibility and matching problems in the process of implementing inspection, and the compatibility and matching problems exist between the automated inspection equipment and the original production line as well as between a plurality of automated inspection equipment. Because of the different design parameters of the devices, compatibility and matching issues are widespread.
The compatibility and matching problems are manifested by a plurality of problems such as size difference, running environment difference, data synchronization problem and the like, wherein the most important problem is the matching problem of the production rate and the detection rate, and the influence of the rate between devices caused by the failure of good matching is that the detection effect of the automatic detection device cannot reach the expected value and the quality control cannot be performed.
For example, in the tobacco production industry, as consumers have increasingly required appearance quality of products, cigarette manufacturers have introduced cigarette packet appearance detection devices for effectively controlling the appearance quality of cigarette packets. However, when the packaging machine runs at a high speed, the tobacco packages at the outlet of the packaging machine are closely arranged, so that the high-speed camera of the appearance detection device for the tobacco packages cannot capture images of two surfaces of the tobacco packages, corresponding detection tasks cannot be completed, and the accuracy of quality detection cannot be guaranteed.
In view of the above drawbacks, the present inventors have finally achieved the present invention through long-time studies and practices. The present invention addresses the above-mentioned drawbacks by providing an arrangement for changing the relative position of articles during transport.
Disclosure of Invention
In order to solve the technical defects, the invention adopts the technical scheme that the invention provides a product arrangement device which comprises a first product arrangement device and a second product arrangement device; the first product arrangement device comprises a conveying device and a slow flow device, and a slow flow channel capable of allowing products to pass through is formed on the conveying device by the slow flow device; the slow flow device is a compression elastic piece symmetrically arranged at two sides of the conveying device; the second product arrangement device comprises a product conveying device and a throttling device, and a speed reducing channel capable of enabling products to pass through is formed between the product conveying device and the throttling device; a roller is arranged at one end of the throttling device, which is close to the product conveying device; the product is in friction contact with the roller when passing through so as to reduce the passing speed of the product; the slow flow channel is communicated with the deceleration channel.
Preferably, the first product arrangement device further comprises an input end side plate group and an adjusting device; the slow flow device is detachably connected with the input end side plate group; the adjusting device is connected with the slow flow device; the second product arrangement device further comprises a base structure, a mounting bracket group and an adjusting connecting piece; the product transport device is disposed within the base structure; the mounting bracket group is connected with the base structure; the adjusting connecting piece is respectively connected with the throttling device and the mounting bracket group.
Preferably, the first product arrangement device further comprises a fixing plate assembly, wherein the fixing plate assembly comprises a first fixing plate and a second fixing plate; the input end side plate group comprises a first input end side plate and a second input end side plate; the first input side plate, the second input side plate and the conveying device together form a first input channel for conveying the product; the first input end side plate is detachably connected with the first fixing plate, and the second input end side plate is detachably connected with the second fixing plate.
Preferably, the slow flow device is an elastic sheet structure, and the elastic sheet structure comprises a first elastic sheet and a second elastic sheet; the first elastic piece is connected with the first input end side plate; the second elastic piece is connected with the second input end side plate; the first elastic sheet, the second elastic sheet and the conveying device form a slow flow channel together.
Preferably, the first elastic sheet includes a first elastic sheet front end and a first elastic sheet rear end; the front end of the first elastic piece is connected with the first input end side plate, and the tail end of the first elastic piece is outwards turned and warped in the direction away from the second elastic piece; the second elastic sheet comprises a second elastic sheet front end and a second elastic sheet tail end; the front end of the second elastic piece is connected with the second input end side plate, and the tail end of the second elastic piece is outwards turned and warped in the direction away from the first elastic piece.
Preferably, the adjusting device comprises an adjusting screw group, a jacking screw cap group and a locking screw cap group, wherein the adjusting screw group comprises a first adjusting screw and a second adjusting screw; the lock nut assembly includes a first lock nut and a second lock nut; the jacking nut group comprises a first jacking nut and a second jacking nut; the first adjusting screw is in threaded connection with the first fixing plate, and the second adjusting screw is in threaded connection with the second fixing plate; the first locking nut is sleeved on the first adjusting screw to lock the position of the first adjusting screw; the second locking nut is sleeved on the second adjusting screw to lock the position of the second adjusting screw; one end of the first jacking screw cap is connected with the first adjusting screw, and the other end of the first jacking screw cap is hemispherical and is in contact connection with the first elastic piece; one end of the second tightening nut is connected with the second adjusting screw, and the other end of the second tightening nut is hemispherical and is in contact connection with the second elastic piece.
Preferably, the throttle device comprises a support housing and a throttle module; the throttling module comprises a U-shaped mounting fork, a fixed rod and an elastic piece; the U-shaped mounting fork is connected with the fixed rod; the elastic piece is sleeved on the fixed rod, and two ends of the elastic piece are respectively connected with the support shell and the U-shaped mounting fork; the roller is arranged inside the U-shaped mounting fork.
Preferably, a top plate through hole is formed in the support shell; one end of the fixed rod is connected with the U-shaped mounting fork, and the other end of the fixed rod is provided with external threads; the fixed rod is connected with the adjusting nut through the top plate through hole; a spacer bush is sleeved on the fixed rod and is arranged between the adjusting nut and the supporting shell; the roller is connected with the U-shaped mounting fork through a roller fixing bolt.
Preferably, the support housing comprises a support housing top plate, a support housing first side plate and a support housing second side plate; the U-shaped mounting fork is arranged between the first side plate of the support shell and the second side plate of the support shell; the first side plate of the supporting shell and the second side plate of the supporting shell are respectively provided with a U-shaped slot hole of the first side plate of the supporting shell and a U-shaped slot hole of the second side plate of the supporting shell, and the U-shaped slot hole of the first side plate of the supporting shell and the U-shaped slot hole of the second side plate of the supporting shell can limit and guide the roller fixing bolt.
Preferably, the device further comprises an adjusting connecting piece, wherein the adjusting connecting piece comprises a first connecting slot, a second connecting slot and a connecting through hole; the connecting through holes are matched with bolts or screws for use, and are used for enabling the adjusting connecting piece to be detachably connected with the supporting shell; the first connecting slot and the second connecting slot are used for enabling the throttling device to move relative to the product conveying device along the direction defined by the first connecting slot and the second connecting slot.
Compared with the prior art, the invention has the beneficial effects that:
1. the product arrangement device provided by the invention can strip the closely arranged products, can adjust the spacing between the products, and enables the products to obtain an optimal separation state;
2. the product arrangement device has strong compatibility, can adapt to products with different sizes and shapes, and can be matched with various production product lines;
3. The product arrangement device carries out multistage separation on the products, adjusts the space between the products more accurately, and reduces the probability of damaging the products in the product arrangement process;
4. the product arrangement device has high product arrangement efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are used in the description of the embodiments will be briefly described below.
FIG. 1 is a schematic view of a first product arrangement apparatus according to example 1 of the present invention;
FIG. 2 is a schematic structural view of an elastic sheet structure in embodiment 1 of the present invention;
FIG. 3 is a schematic view showing the operation of the first product arrangement apparatus according to example 1 of the present invention;
FIG. 4 is a schematic view showing the structure of a first product arrangement apparatus according to example 3 of the present invention;
FIG. 5 is a schematic view of the first product arrangement of example 5 of the present invention;
FIG. 6 is a schematic view of a second product arrangement according to example 7 of the present invention;
FIG. 7 is a schematic view showing the structure of an adjusting connector in embodiment 7 of the present invention;
FIG. 8 is a schematic view showing the structure of a supporting housing in embodiment 7 of the present invention;
FIG. 9 is a schematic diagram showing the operation state of the throttle module in embodiment 7 of the present invention;
FIG. 10 is a schematic view showing the structure of a U-shaped mounting fork according to embodiment 7 of the present invention;
FIG. 11 is a schematic view showing the operation of the second product arrangement apparatus according to example 7 of the present invention;
FIG. 12 is a schematic view showing the structure of a product arranger in example 14 according to the present invention;
Fig. 13 is a schematic view showing the structure of a product arranger in example 15 of the present invention.
Reference numerals:
Conveyor apparatus 1, product 5, slow flow path 7, first bracket 11, second bracket 12, first input side plate 21, second input side plate 22, first input channel 23, first output side plate 31, second output side plate 32, first output channel 33, first fixing plate 41, second fixing plate 42, first air bag 51, second air bag 52, first elastic sheet 61, second elastic sheet 62, first elastic sheet front end 63, first elastic sheet body 64, first elastic sheet rear end 65, second elastic sheet front end 66, second elastic sheet body 67, second elastic sheet rear end 68, first elastic bag 71, second elastic bag 72, first adjusting screw 81, second adjusting screw 82, first jack nut 91, second jack nut 92, base structure 101, product conveying device 201, adjusting connecting piece 202 the first connecting slot 203, the second connecting slot 204, the connecting through hole 205, the first shutter 301, the second shutter 302, the first mounting bracket 401, the second mounting bracket 402, the first product channel 501, the second product channel 502, the speed reduction channel 503, the support housing 601, the support housing top plate 603, the support housing first side plate 604, the support housing second side plate 605, the top plate through hole 606, the support housing first side plate U-shaped slot 607, the support housing second side plate U-shaped slot 608, the throttle module 701, the spring 702, the roller 703, the U-shaped mounting fork 801, the fixing rod 802, the U-shaped mounting fork top plate 803, the U-shaped mounting fork first side plate 804, the U-shaped mounting fork second side plate 805, the U-shaped mounting fork first side plate through hole 806, the U-shaped mounting fork second side plate through hole 807, the adjusting nut 808, the spacer 809.
Detailed Description
The above and further technical features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" is at least two unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Example 1
Fig. 1 is a schematic structural view of a first product arrangement device in embodiment 1 of the present invention. The first product arrangement device provided in embodiment 1 of the present invention includes:
The device comprises an input end side plate group, an output end side plate group, a first bracket assembly, a conveying device, an adjusting device, a slow flow device and a fixed plate assembly, wherein the input end side plate group and the output end side plate group are respectively connected with the first bracket assembly, and the input end side plate group and the output end side plate group are detachably connected through the fixed plate assembly. The input end side plate group is detachably connected with the slow flow device. The adjusting device is connected with the slow flow device and is used for adjusting the speed reducing effect of the slow flow device. The conveyor means is in this embodiment preferably a conveyor belt means 1. The first rack assembly comprises a first rack 11 and a second rack 12, the conveyor belt assembly 1 being arranged between the first rack 11 and the second rack 12.
The input side plate group includes a first input side plate 21 and a second input side plate 22, the first input side plate 21 is connected to the first bracket 11, the second output side plate 22 is connected to the second bracket 12, and a first input channel 23 for conveying the product 5 is left between the first input side plate 21 and the second output side plate 22. The output side plate group includes a first output side plate 31 and a second output side plate 32 with a first output channel 33 for conveying the product 5 left between the first output side plate 31 and the second output side plate 32.
The fixing plate assembly includes a first fixing plate 41 and a second fixing plate 42, the first fixing plate 41 being connected with the first input side plate 21 and the first output side plate 31, respectively, and the second fixing plate 42 being connected with the second input side plate 22 and the second output side plate 32, respectively.
Fig. 2 is a schematic structural view of the elastic sheet structure in embodiment 1 of the present invention. The slow flow device is a compression elastic piece symmetrically arranged at two sides of the conveyor belt device 1. In this embodiment, the flow-retarding device is preferably an elastic sheet structure, which includes a first elastic sheet 61 and a second elastic sheet 62 having the same structure. The first elastic sheet 61 includes a first elastic sheet leading end 63, a first elastic sheet body 64, and a first elastic sheet trailing end 65. The first elastic sheet body 64 is connected to the first elastic sheet front end 63 and the first elastic sheet rear end 65, respectively. The second elastic panel 62 includes a second panel front end 66, a second panel body 67, and a second panel rear end 68. The second elastic sheet body 67 is connected to the second elastic sheet front end 66 and the second elastic sheet rear end 68, respectively.
The first elastic piece front end 63 is detachably connected between the first input-end side plate 21 and the first fixing plate 41 by screws. The second elastic piece 62 is detachably connected between the second input-side plate 22 and the second fixing plate 42 by screws. A slow flow passage 7 is formed between the first elastic sheet body 64 and the second elastic sheet body 67. The first elastic sheet body 64 is bent toward the second fixing plate 42, the second elastic sheet body 67 is bent toward the first fixing plate 41, and the maximum width of the slow flow passage 7 is not greater than the width of the first input passage 23. When the first product arrangement device is not in operation, the distance between the first elastic sheet body 64 and the first fixing plate 41 increases gradually in the traveling direction of the conveyor belt device 1. The distance between the second elastic sheet body 67 and the second fixing plate 42 increases gradually. The width of the slow flow passage 7 gradually decreases in the traveling direction of the conveyor belt device 1.
The first elastic piece tail end 65 is turned outwards and warped towards the first fixing plate 41. The second elastic piece tail end 68 is bent outward toward the second fixing plate 42. The advantages are that: avoiding being scratched by the elastic sheet structure when the product 5 is separated from the elastic sheet structure. The outer profile of the elastic sheet structure comprising the first elastic sheet 61 and the second elastic sheet 62 is in the shape of a fish tail when the first product arrangement device is not in operation.
Preferably, the first elastic sheet 61 and the second elastic sheet 62 are made of stainless steel or polyoxymethylene resin. The advantages are that: the elastic sheet structure manufactured by stainless steel or polyoxymethylene resin has the characteristics of high strength, good elasticity and good antifriction and wear resistance.
As shown in fig. 3, the operation state of the first product arrangement device in embodiment 1 of the present invention is schematically shown. The adjusting device is connected with the elastic sheet structure to adjust the elastic range of the elastic sheet structure. In this embodiment, the adjustment means preferably comprises an adjustment screw set, a set of tightening nuts and a set of locking nuts. One end of the jacking nut group is connected with the adjusting screw group, and the other end is connected with the elastic piece structure in a contact way. The adjusting screw group adjusts the deformation of the elastic sheet structure by tightly pushing the nut group. The adjusting screw group is arranged on the fixed plate component. The locking nut group is sleeved on the adjusting screw group and used for locking the adjusting screw group.
Through holes are formed in both the first fixing plate 41 and the second fixing plate 42, and in this embodiment, the through holes are preferably screw holes for mounting the set of adjusting screws. The adjusting screw group is connected with the jacking nut group through screw holes. The set of adjustment screws includes a first adjustment screw 81 and a second adjustment screw 82, and the set of jam nuts includes a first jam nut 91 and a second jam nut 92. The first adjusting screw 81 is detachably coupled to the first fixing plate 41. The second adjusting screw 82 is detachably coupled to the second fixing plate 42. One end of the first jack nut 91 is connected to the first adjusting screw 81, and the other end of the first jack nut 91 abuts against the first elastic piece 61. The first tightening nut 91 is provided inside the first fixing plate 41. The first adjustment screw 81 compresses the first elastic piece 61 by driving the first jack nut 91, and the degree of compression of the first jack nut 91 to the first elastic piece 61 can be changed by adjusting the first screw 81. A second tightening nut 92 is disposed on the inside of the second fixed plate 42. One end of the second jack nut 92 is connected to the second adjusting screw 82, and the other end of the second jack nut 92 abuts against the second elastic piece 62. The second adjusting screw 82 compresses the second elastic sheet 62 by driving the second tightening nut 92, and the compression degree of the second tightening nut 92 to the second elastic sheet 62 can be changed by adjusting the second screw 82.
The lock nut assembly includes a first lock nut and a second lock nut, the first lock nut is sleeved on the first adjusting screw 81, the first lock nut is used for locking the position of the first adjusting screw 81, and the first lock nut is disposed at the outer side of the first fixing plate 41. A second locking nut is sleeved on the second adjusting screw 82, the second locking nut is used for locking the position of the second adjusting screw 82, and the second locking nut is arranged on the outer side of the second fixing plate 42.
Preferably, the contact end of the first tightening nut 91 contacting the first elastic sheet 61 is hemispherical, and the contact point of the first elastic sheet 61 contacting the first tightening nut 9 is located on the geometric center of the first elastic sheet body 64. The contact end of the second tightening nut 92 contacting the second elastic sheet 62 is hemispherical, and the contact point of the second elastic sheet 62 contacting the second tightening nut 92 is located on the geometric center of the second elastic sheet body 67. The first tightening nut 91 is coaxial with the second tightening nut 92. By adjusting the positions of the first and second adjustment screws 81 and 82, the width of the slow flow passage 7 at the position defined by the first and second jack nuts 91 and 92 can be changed. For example, if the product 5 is a tobacco packet, the width of the slow flow channel 7 at the position defined by the first tightening nut 91 and the second tightening nut 92 is adjusted to be 24±0.5mm.
The conveyor belt assembly 1 extends through the first inlet channel 23, the first outlet channel 33 and the slow flow channel 7. The conveying path of the conveyor device 1 passes through the first input passage 23, the slow flow passage 7, and the first output passage 33 in this order.
The working principle of the embodiment is as follows: first, closely spaced products 5 enter the first inlet channel 23 and are conveyed by the conveyor device 1 such that the closely spaced products 5 pass through the first inlet channel 23 in sequence into the slow flow channel 7. When the product 5 passes through the slow flow channel 7, the first elastic sheet 61 and the second elastic sheet 62 respectively act on the product 5, sliding friction is generated between the first elastic sheet 61 and the second elastic sheet 62 and two sides of the product 5, and the movement of the product 5 along the conveying direction of the conveyor belt device 1 is blocked by the friction force generated by the sliding friction. The product 5 of the slow flow path 7 is decelerated, and the passing speed of the product 5 in the slow flow path 7 is smaller than the conveying speed of the conveyor device 1.
When the product 5 continues to move to leave the slow flow channel 7, the product 5 enters the first output channel 33, and the product 5 is driven by the conveyor belt device 1 to accelerate, so that the distance between the product 5 and the product which is not separated from the slow flow channel 7 is pulled. This first product arrangement device has realized the function that peels off closely arranged product 5, and the interval between the product 5 when can also control the output simultaneously, and then realizes the product and arranges according to the demand.
The method of controlling the spacing between the products 5 at the time of output is: the first step controls the spacing between the first and second tightening nuts 91, 92 by adjusting the first and second adjusting screws 81, 82, i.e., adjusts the speed at which the product 5 passes within the slow flow channel 7.
The compression degree of the first elastic piece 61 and the second elastic piece 62 to the product 5 is controlled by adjusting the first adjusting screw 81 and the second adjusting screw 82 under the premise that the width of the slow flow channel 7 at the position defined by the first tightening nut 91 and the second tightening nut 92 is ensured to meet that the product 5 can pass through the slow flow channel 7. The smaller the distance between the first and second jack nuts 91, 92, the greater the degree of compression of the first and second elastic pieces 61, 62 against the product 5. If the distance between the first and second jack nuts 91, 92 is smaller, the greater the elastic stress of the first and second elastic pieces 61, 62 due to deformation is when the product 5 passes through the slow flow path 7, the greater the sliding friction force exerted by the first and second elastic pieces 61, 62 on the moving product 5 is, and the slower the product 5 passes through the slow flow path 7. Since the speed of the product 5 passing through the slow flow passage 7 is a controllable variable, the control of the speed of the product 5 passing through the slow flow passage 7 can affect the product pitch at the time of output.
In a second step, the conveying rate of the conveyor belt device 1 is adjusted.
Through the two steps, the purpose of controlling the spacing of the products 5 during output can be achieved. The two steps have no time sequence requirement in the implementation process. The two steps may be alternatively or jointly performed without considering the time sequence.
Example 2
This embodiment differs from embodiment 1 in that: the side of the first elastic sheet 61 close to the second elastic sheet 62 is provided with a rubber gasket, and the side of the second elastic sheet 62 close to the first elastic sheet 61 is also provided with a rubber gasket. The beneficial effects are that: the speed reduction effect on the product 5 in the slow flow channel 7 is increased, the buffer effect is achieved, and the probability of mechanical damage to the product 5 caused by the elastic sheet structure is reduced.
Example 3
Fig. 4 is a schematic structural view of a first product arrangement device in embodiment 3 of the present invention. The first product arrangement device provided in embodiment 3 of the present invention includes:
The device comprises an input end side plate group, an output end side plate group, a first bracket assembly, a conveying device, an adjusting device, a slow flow device and a fixed plate assembly, wherein the input end side plate group and the output end side plate group are respectively connected with the first bracket assembly, and the input end side plate group and the output end side plate group are detachably connected through the fixed plate assembly. The fixed plate component is detachably connected with the slow flow device. The adjusting device is connected with the slow flow device and is used for adjusting the speed reducing effect of the slow flow device. The conveyor means is in this embodiment preferably a conveyor belt means 1. The first rack assembly comprises a first rack 11 and a second rack 12, the conveyor belt assembly 1 being arranged between the first rack 11 and the second rack 12.
The input side plate group includes a first input side plate 21 and a second input side plate 22, the first input side plate 21 is connected to the first bracket 11, the second output side plate 22 is connected to the second bracket 12, and a first input channel 23 for conveying the product 5 is left between the first input side plate 21 and the second output side plate 22. The output side plate group includes a first output side plate 31 and a second output side plate 32 with a first output channel 33 for conveying the product 5 left between the first output side plate 31 and the second output side plate 32.
The fixing plate assembly includes a first fixing plate 41 and a second fixing plate 42, the first fixing plate 41 being connected with the first input side plate 21 and the first output side plate 31, respectively, and the second fixing plate 42 being connected with the second input side plate 22 and the second output side plate 32, respectively. The first fixing plate 41 and the second fixing plate 42 are respectively provided with through holes, and in this embodiment, the through holes are preferably through holes.
The slow flow device is a compression elastic piece symmetrically arranged at two sides of the conveyor belt device 1. In this embodiment, the flow retarding device is preferably an airbag structure including a first airbag 51 and a second airbag 52. The first air bag 51 is installed at a side of the first fixing plate 41 adjacent to the second fixing plate 42. The front end of the first air bag 51 is detachably connected between the first input-side plate 21 and the first fixing plate 41. The first air bag 51 is detachably connected at the rear end between the first output end side plate 31 and the first fixing plate 41. The second airbag 52 is installed at a side of the second fixing plate 42 adjacent to the first fixing plate 41. The front end of the second air bag 52 is detachably connected between the second input side plate 22 and the second fixing plate 42. The rear end of the second air bag 52 is detachably connected between the second output end side plate 32 and the second fixing plate 42. A slow flow passage 7 is formed between the first balloon 51 and the second balloon 52. The maximum width of the slow flow channel 7 is not greater than the width of the first input channel 23. The first and second air bags 51, 52 each have a D-shaped profile when inflated. The first air bag 51 and the second air bag 52 are arranged oppositely, so that the width of the slow flow channel 7 is in a non-fixed gradual change state. The arrangement of the air-bag structure has the beneficial effects that the durability of the device can be increased, the probability of mechanical damage of the product 5 can be reduced, and in addition, the air-bag structure is easy to control.
Preferably, the first air bag 51 and the second air bag 52 are made of high-strength polyamide fiber coated with silicone rubber or neoprene high-strength polyamide fiber. The advantages are that: the air bag made of the high-strength polyamide fiber coated with the silicone rubber or the chloroprene rubber high-strength polyamide fiber has the characteristics of good elasticity, high impact strength, good ageing resistance and good antifriction and wear resistance.
The adjusting device is connected with the air bag structure to adjust the elastic range of the air bag structure. In this embodiment, preferably, the adjusting device is an air pump, and the air pump is communicated with the first air bag 51 through an air hole on the first fixing plate 41; the air pump is also in communication with the second air bladder 52 through an air vent in the second fixing plate 42. The air pump is used to inflate the first and second air bags 51, 52.
The conveyor belt assembly 1 extends through the first inlet channel 23, the first outlet channel 33 and the slow flow channel 7. The conveying path of the conveyor device 1 passes through the first input passage 23, the slow flow passage 7, and the first output passage 33 in this order.
The working principle of the embodiment is as follows: firstly, an air pump is used for inflating the first air bag 51 and the second air bag 52, the width of the narrowest part of the slow flow channel 7 is not larger than the width of the first input channel 23, then the closely arranged products 5 enter the first input channel 23, and the closely arranged products 5 sequentially pass through the first input channel 23 and enter the slow flow channel 7 after being conveyed by the conveyor belt device 1. When the product 5 passes through the slow flow passage 7, the first air bag 51 and the second air bag 5 respectively act on the product 5, sliding friction is generated between the first air bag 51 and the second air bag 5 and two sides of the product 5 respectively, and the movement of the product 5 along the conveying direction of the conveyor belt device 1 is hindered by friction force generated by the sliding friction. The product 5 of the slow flow path 7 is decelerated, and the passing speed of the product 5 in the slow flow path 7 is smaller than the conveying speed of the conveyor device 1.
When the product 5 continues to move to leave the slow flow channel 7, the product 5 enters the first output channel 33, and the product 5 is driven by the conveyor belt device 1 to accelerate, so that the distance between the product 5 and the product which is not separated from the slow flow channel 7 is pulled. This first product arrangement device has realized the function that peels off closely arranged product 5, and the interval between the product 5 when can also control the output simultaneously, and then realizes the product and arranges according to the demand.
The method of controlling the spacing between the products 5 at the time of output is:
In the first step, the speed of the product 5 passing through the slow flow passage 7 is controlled by adjusting the amount of inflation of the air pump to the first air bag 51 and the second air bag 52. On the premise of ensuring that the product 5 can pass through the slow flow channel 7, the compression degree of the first air bag 51 and the second air bag 52 on the product 5 is controlled by adjusting the inflation amount of the first air bag 51 and the second air bag 52. When the product 5 passes through the slow flow passage 7, if the inflation amount of the first air bag 51 and the second air bag 52 is larger, the contact area between the product 5 and the first air bag 51 and the second air bag 52 is larger, the pressure exerted by the first air bag 51 and the second air bag 52 on the product 5 is larger, and the sliding friction force exerted by the first air bag 51 and the second air bag 52 on the moving product 5 is larger, so that the speed of the product 5 passing through the slow flow passage 7 is slower. Since the speed of the product 5 passing through the slow flow passage 7 is a controllable variable, the control of the speed of the product 5 passing through the slow flow passage 7 can affect the product pitch at the time of output.
In a second step, the conveying rate of the conveyor belt device 1 is adjusted.
Through the two steps, the purpose of controlling the spacing of the products 5 during output can be achieved. The two steps have no time sequence requirement in the implementation process. The two steps may be alternatively or jointly performed without considering the time sequence.
Example 4
This embodiment differs from embodiment 3 in that: the first product arrangement device further comprises a control device, a product interval detection device and an interaction device. The control device is electrically connected with the product interval detection device, the interaction device, the adjusting device and the conveying device respectively. In this embodiment, the conveying device is preferably a conveyor device 1, and the adjusting device is preferably an air pump. The interval detecting device is used for detecting the interval between the products 5 in the first output channel 33 and feeding back interval information of the products 5 to the control device. The distance detection device and the control device together form a feedback system. The interaction device is used for providing a human-computer interaction path, and an operator can check and set the operation parameters of the first product arrangement device through the interaction device. In this embodiment, the operating parameters of the first product arrangement include the transfer rate of the conveyor device 1 and the amount of inflation of the first and second air bags 51, 52.
The control means controls the first product arrangement means, in particular the spacing between the products 5 at the output, in dependence on the first product arrangement means operating parameters set in the interaction means.
The method of controlling the spacing between the products 5 at the time of output is: the control device simultaneously controls the conveying rate of the conveyor belt device 1 and the inflation amount to the first airbag 51 and the second airbag 52 so that the interval between the products 5 at the time of output reaches a set value. The control device also compares the set value of the product pitch with the actual measured value, and adjusts the conveyance rate of the conveyor belt device 1 and the inflation amount to the first air bag 51 and the second air bag 52 if a deviation occurs.
Example 5
Fig. 5 is a schematic structural view of a first product arrangement device in embodiment 5 of the present invention. The first product arrangement device provided in embodiment 5 of the present invention includes:
The device comprises an input end side plate group, an output end side plate group, a first bracket assembly, a conveying device, an adjusting device, a slow flow device and a fixed plate assembly, wherein the input end side plate group and the output end side plate group are respectively connected with the first bracket assembly, and the input end side plate group and the output end side plate group are detachably connected through the fixed plate assembly. The fixed plate component is detachably connected with the slow flow device. The adjusting device is connected with the slow flow device and is used for adjusting the speed reducing effect of the slow flow device. The conveyor means is in this embodiment preferably a conveyor belt means 1. The first rack assembly comprises a first rack 11 and a second rack 12, the conveyor belt assembly 1 being arranged between the first rack 11 and the second rack 12.
The input side plate group includes a first input side plate 21 and a second input side plate 22, the first input side plate 21 is connected to the first bracket 11, the second output side plate 22 is connected to the second bracket 12, and a first input channel 23 for conveying the product 5 is left between the first input side plate 21 and the second output side plate 22. The output side plate group includes a first output side plate 31 and a second output side plate 32 with a first output channel 33 for conveying the product 5 left between the first output side plate 31 and the second output side plate 32.
The fixing plate assembly includes a first fixing plate 41 and a second fixing plate 42, the first fixing plate 41 being connected with the first input side plate 21 and the first output side plate 31, respectively, and the second fixing plate 42 being connected with the second input side plate 22 and the second output side plate 32, respectively. The first and second fixing plates 41 and 42 are provided with through holes, respectively.
The slow flow device is a compression elastic piece symmetrically arranged at two sides of the conveyor belt device 1. In this embodiment, the slow flow device is preferably an elastic bag structure having a shear thickening fluid therein, and the elastic bag structure includes a first elastic bag 71 and a second elastic bag 72. The first elastic pocket 71 is installed at a side of the first fixing plate 41 adjacent to the second fixing plate 42. The front end of the first elastic bag 71 is detachably connected between the first input-end side plate 21 and the first fixing plate 41. The rear end of the first elastic bag 71 is detachably connected between the first output end side plate 31 and the first fixing plate 41. The second elastic pocket 72 is installed at a side of the second fixing plate 42 adjacent to the first fixing plate 41. The front end of the second elastic bag 72 is detachably connected between the second input-side plate 22 and the second fixing plate 42. The second elastic bag 72 is detachably connected at the rear end between the second output end side plate 32 and the second fixing plate 42. A slow flow passage 7 is formed between the first elastic bag 71 and the second elastic bag 72. The maximum width of the slow flow channel 7 is not greater than the width of the first input channel 23. The first elastic bag 71 and the second elastic bag 72 each have a D-shaped profile in the slow flow passage 7. The first elastic bag 71 and the second elastic bag 72 are arranged opposite to each other, so that the width of the slow flow channel 7 is in a non-fixed gradual change state.
The shear thickening fluid inside the first and second elastic bags 71, 72 comprises, in mass percent: 0.2 to 3.3 percent of polyethylene oxide, 0.5 to 2.2 percent of nano silicon dioxide colloidal particles and the balance of deionized water. The shear thickening fluid has the beneficial effects that: the particles in the shear thickening fluid do not settle, and the dispersion effect is good, and the reason is that:
1. The nano silicon dioxide colloidal particles have the same negative charge, the colloidal particles are mutually repelled, and large particle precipitates cannot be aggregated among the colloidal particles to be separated out from the dispersing agent.
2. The colloidal particles are small, the weight is light, and the self Brownian movement can overcome the sedimentation effect caused by gravity.
3. The nano silica gel particles can adsorb polyethylene oxide molecules, and because a large number of ether bonds exist on the molecular chain of the polyethylene oxide, C-O bonds can be broken and hydrolyzed into hydroxyl groups, and the hydroxyl groups have negative charges, the polyethylene oxide molecules can have repulsive interaction.
The viscosity of the shear thickening fluid in the first and second elastic bags 71 and 72 increases with the increase of the shear rate of the product 5, that is, the greater the original speed of the product 5 entering the slow flow channel 7, the greater the viscosity of the shear thickening fluid, the greater the resistance generated by the shear thickening fluid, and the more obvious the deceleration effect of the shear thickening fluid on the product 5, with the constant addition of the shear thickening fluid in the first and second elastic bags 71 and 72.
The elastic bag structure containing the shear thickening fluid has the advantages of being good in elasticity, high in impact strength, good in ageing resistance and good in antifriction and wear resistance. The resilient bag structure, which contains the shear thickening fluid inside, can increase the durability of the device, reduce the chance of mechanical damage to the product 5, and in addition, can be easily controlled.
The adjusting device is connected with the elastic bag structure to adjust the elastic range of the elastic bag structure. In this embodiment, preferably, the adjusting means is injection means, which communicates with the first elastic bag 71 through a through hole in the first fixing plate 41; the injection means is also in communication with the second elastic bag 72 through a through hole in the second fixing plate 42, and is used for injecting the shear thickening fluid into the first and second elastic bags 71 and 72.
The conveyor belt assembly 1 extends through the first inlet channel 23, the first outlet channel 33 and the slow flow channel 7. The conveying path of the conveyor device 1 passes through the first input passage 23, the slow flow passage 7, and the first output passage 33 in this order.
The working principle of the embodiment is as follows: firstly, the shear thickening fluid is injected into the first elastic bag 71 and the second elastic bag 72 by using an injection device, so that the width of the narrowest part of the slow flow channel 7 is not larger than the width of the first input channel 23, then the closely arranged products 5 enter the first input channel 23, and the closely arranged products 5 sequentially enter the slow flow channel 7 through the first input channel 23 by being conveyed by the conveyor belt device 1. When the product 5 passes through the slow flow passage 7, the first and second elastic bags 71 and 72 and the shear thickening fluid therein respectively act on the product 5, the first and second elastic bags 71 and 72 respectively generate sliding friction with both sides of the product 5, and the movement of the product 5 in the conveying direction of the conveyor belt device 1 is hindered by friction force generated by the sliding friction and resistance from the shear thickening fluid. The product 5 of the slow flow path 7 is decelerated, and the passing speed of the product 5 in the slow flow path 7 is smaller than the conveying speed of the conveyor device 1. The greater the original velocity of the product 5 entering the slow flow channel 7, the greater the viscosity of the shear thickening fluid, and the more pronounced the retarding effect of the first and second elastic bags 71, 72 on the product 5.
When the product 5 continues to move to leave the slow flow channel 7, the product 5 enters the first output channel 33, and the product 5 is driven by the conveyor belt device 1 to accelerate, so that the distance between the product 5 and the product which is not separated from the slow flow channel 7 is pulled. This first product arrangement device has realized the function that peels off closely arranged product 5, and the interval between the product 5 when can also control the output simultaneously, and then realizes the product and arranges according to the demand.
One method of controlling the pitch of the product 5 at output is: the conveying rate of the conveyor belt device 1 is adjusted. The greater the conveying rate of the conveyor belt device 1, the greater the resistance of the shear thickening fluid to the products 5, the more pronounced the decelerating effect of the shear thickening fluid on the products 5, the greater the spacing of the products 5 at the time of output, with the amount of shear thickening fluid added inside the first and second elastic bags 71, 72 unchanged. The conveyor belt device 1 has a reduced conveying rate, the resistance of the shear thickening fluid to the products 5 is reduced, and the product 5 pitch at the time of output is reduced.
Another method of controlling the pitch of the product 5 at output is: the addition of the shear thickening fluid in the flexible bag structure was adjusted. The contact area between the product 5 and the first and second elastic bags 71 and 72 can be changed by adjusting the addition amount of the shear thickening fluid, and the larger the contact area is, the stronger the deceleration effect of the first and second elastic bags 71 and 72 on the product 5 is; the smaller the contact area, the weaker the decelerating effect of the first and second elastic bags 71 and 72 on the product 5.
In addition, the two methods for controlling the spacing between the products 5 during output provided in this embodiment may be used in combination. The conveying speed of the conveying belt device 1 is regulated, and the addition amount of the shear thickening fluid in the elastic bag structure is regulated so as to achieve the purpose of controlling the spacing of the products 5 during output. The adjustment of the conveying rate of the conveyor belt device 1 and the addition amount of the shear thickening fluid in the elastic bag structure is not sequential, and has no time sequence requirement.
Example 6
This embodiment differs from embodiment 5 in that: the first product arrangement device provided in this embodiment further includes a control device, a product interval detection device, and an interaction device. The control device is electrically connected with the product interval detection device, the interaction device, the adjusting device and the conveying device respectively. In this embodiment, the conveyor is preferably a conveyor 1 and the adjustment device is preferably an injection device. The interval detecting device is used for detecting the interval between the products 5 in the first output channel 33 and feeding back interval information of the products 5 to the control device. The distance detection device and the control device together form a feedback system. The interaction device is used for providing a human-computer interaction path, and an operator can check and set the operation parameters of the first product arrangement device through the interaction device. In this embodiment, the operating parameters of the first product arrangement include the transfer rate of the conveyor means 1 and the amount of shear thickening fluid added to the flexible bag structure. The control means controls the first product arrangement means, in particular the spacing between the products 5 at the output, in dependence on the first product arrangement means operating parameters set in the interaction means.
The control device simultaneously controls the conveying rate of the conveyor belt device 1 and the addition amount of the shear thickening fluid in the elastic bag structure so that the spacing between the products 5 at the time of output reaches a set value. The control device also compares the set value of the product pitch with the actual measured value, and if a deviation occurs, the conveying rate of the conveyor belt device 1 and the addition amount of the shear thickening fluid in the elastic bag structure are adjusted by the control device.
Example 7
Fig. 6 is a schematic view showing the structure of a second product arrangement device in embodiment 7 of the present invention. The second product arrangement apparatus provided in embodiment 7 of the present invention includes: the base structure 101, the throttle device, the mounting bracket set, the baffle assembly, the product conveyor 201, and the adjustment connection 202. The base structure 101 is provided with a baffle assembly, the base structure 101 is also provided with a product conveying device 201, and the product conveying device 201 is positioned at the lower part of the baffle assembly. The baffle assembly includes a first baffle 301 and a second baffle 302, the first baffle 301, the second baffle 302, and the product conveyor 201 collectively surrounding a product channel. A mounting bracket set detachably connected to the base structure 101, comprising a first mounting bracket 401 and a second mounting bracket 402, the first mounting bracket 401 and the second mounting bracket 402 being connected to two sides of the base structure 101, respectively. The adjusting connection 202 is detachably connected with the throttle device and the mounting bracket set, respectively, and the throttle device is connected with the mounting bracket set through the adjusting connection 202. The throttle device is located above the baffle assembly. The throttle device comprises a support housing 601 and a throttle module 701. The corresponding product channel below the restriction is a deceleration channel 503. The product channels are divided into a first product channel 501, a second product channel 502 and a deceleration channel 503. The first product channel 501 is an input channel and the second product channel 502 is an output channel.
The first mounting bracket 401 is detachably connected to the base structure 101 through a U-shaped slot provided at a lower end thereof. The top end of the first mounting bracket 401 is provided with a threaded hole for connection with the adjustment connector 202. The second mounting bracket 402 is detachably connected to the base structure 101 through a U-shaped slot provided at a lower end thereof. The top end of the second mounting bracket 402 is provided with a threaded hole for connection with the adjustment connector 202.
Fig. 7 is a schematic view showing the structure of an adjusting connector in embodiment 7 of the present invention. The adjusting connector 202 includes a first connecting slot 203, a second connecting slot 204, and a connecting through hole 205, and the connecting through hole 205 is used in cooperation with a bolt or a screw for detachably connecting the adjusting connector 202 with the support housing 601. The bolt or screw is coupled to the first mounting bracket 401 through the first coupling slot 203. The bolt or screw is coupled to the second mounting bracket 402 through the second coupling slot 204.
Fig. 8 is a schematic view showing the structure of the supporting housing in embodiment 7 of the present invention. The support housing 601 includes a support housing top plate 603, a support housing first side plate 604, and a support housing second side plate 605. The top plate of the supporting housing 603 is provided with a top plate through hole 606. The bottom of the first side plate 604 of the supporting shell is provided with a U-shaped slot 607 of the first side plate of the supporting shell, and the bottom of the second side plate 605 of the supporting shell is provided with a U-shaped slot 608 of the second side plate of the supporting shell.
Fig. 9 is a schematic diagram of the operation state of the throttling module in embodiment 7 of the invention. In the present embodiment, the number of throttle modules 701 in the throttle device is preferably 3, and the throttle modules 701 are provided on the support housing 601. The throttle module 701 includes a U-shaped mounting fork 801, a fixing lever 802, an elastic member, and a roller 703. The resilient member in this embodiment is preferably a spring 702. The roller 703 is connected with the U-shaped mounting fork 801 through a pin shaft. The spring 702 is sleeved on the fixed rod 802. FIG. 10 is a schematic view showing the structure of a U-shaped mounting fork according to embodiment 7 of the present invention; the U-shaped mounting fork 801 is fixedly connected with the fixing rod 802. The U-shaped mounting fork 801 comprises a U-shaped mounting fork top plate 803, a U-shaped mounting fork first side plate 804 and a U-shaped mounting fork second side plate 805, wherein a U-shaped mounting fork first side plate through hole 806 is formed in the U-shaped mounting fork first side plate 804, and a U-shaped mounting fork second side plate through hole 807 is formed in the U-shaped mounting fork second side plate 805. The roller 703 is disposed between the U-shaped mounting fork first side plate 804 and the U-shaped mounting fork second side plate 805. A U-shaped mounting fork top plate 803 is mounted between the support housing first side plate 604 and the support housing second side plate 605. The roller fixing bolt is connected with the roller 703 through a U-shaped mounting fork first side plate through hole 806. The roller fixing bolt is connected to the roller 703 through a through hole 807 of the second side plate of the U-shaped mounting fork. The roller 703 is rotatable along a rotational axis defined by the U-shaped mounting fork first side plate through hole 806 and the U-shaped mounting fork second side plate through hole 807.
The lower end of the fixed rod 802 is fixedly connected with a U-shaped mounting fork top plate 803. The spring 702 is sleeved on the fixed rod 802. One end of the spring 702 abuts against the U-shaped mounting fork top plate 803, and the other end abuts against the support housing top plate 603. The top end of the fixing rod 802 is provided with external threads. The top end of the fixing rod 802 is connected with an adjusting nut 808 through a top plate through hole 606. The adjustment nut 808 is preferably a double nut. The fixed rod 802 is further sleeved with a spacer 809, and the spacer 809 is arranged between the adjusting nut 808 and the housing top plate 603. One end of the spacer 809 is connected to the top plate 603 of the support housing, and the U-shaped mounting fork 801 and the fixing bar 802 move when the product 5 contacts or disengages from the roller 703, and the spacer 809 is used to guide the movement of the fixing bar 802.
By screwing or loosening the adjusting nut 808, the distance between the U-shaped mounting fork 801 and the product conveying device 201 can be adjusted, and the adjusting nut 808 has the advantages that: the distance between the roller 703 and the product conveying device 201 is adjusted by screwing or loosening the adjusting nut 808, so as to control the compression degree of the roller 703 on the product 5, control the time of the product 5 passing through the speed reducing channel 503, and enable the second product arrangement device to match products of different types or sizes.
The beneficial effects of setting up U type slotted hole in first installing support 401 and second installing support 402 lower extreme are that: the setting of first installing support 401 and second installing support 402 lower extreme setting U type slotted hole can make first installing support 401 and second installing support 402 upper and lower position adjust in a certain limit, can adjust the distance of support shell 601 and product conveyor 201, and then can indirectly adjust the distance of running roller 703 and product conveyor 201, its aim at: enabling the second product arrangement to match different kinds or sizes of products.
The arrangement of the first and second connection slots 203 and 204 has the advantages that: the adjustment connection 202 and the throttle device are made movable in the direction defined by the first and second connection slots 203, 204, thereby ensuring that the roller 703 is located directly above the product channel, while ensuring that the roller 703 is in sufficient contact with the product 5 in the reduction channel.
The supporting shell first side plate U-shaped slotted hole 607 and the supporting shell second side plate U-shaped slotted hole 608 are provided with the following beneficial effects: when the U-shaped mounting fork 801 moves up and down, the roller fixing bolt is limited and guided.
Fig. 11 is a schematic view showing an operation state of the second product arrangement device in embodiment 7 of the present invention. The working principle of the embodiment is as follows: first, closely spaced products 5 enter the first product channel 501 and are conveyed by the product conveyor 201 such that closely spaced products 5 pass through the first product channel 501 and enter the deceleration channel 503. As the product 5 passes through the deceleration channel 503, rollers 703 above the deceleration channel 503 act on the product 5 from the top end of the product 5 such that the product 5 is pinched between the rollers 703 and the product conveyor 201. The product 5 generates a pushing force on the throttle module 701, pushing the throttle module 701 upward, and the spring 702 is further compressed. The resultant force of the spring 702 and the gravity of the throttle module 701 acts on the product 5 to compress the product 5, so that sliding friction force is generated between the product 5 and the roller 703. The sliding friction force hinders the movement of the product 5 in the conveying direction of the product conveying device 201. The product 5 in the deceleration path 503 is decelerated, and the passing speed of the product 5 in the deceleration path 503 is smaller than the conveying speed of the product conveying device 201.
When the product 5 continues to move to leave the deceleration channel 503, the product 5 enters the second product channel 502, the product 5 is driven by the product conveying device 201 to accelerate, the distance between the product 5 and the product which is not separated from the deceleration channel 503 later is further pulled, the second product arrangement device realizes the function of stripping the closely arranged product 5, and meanwhile, the distance between the products 5 during output can be controlled, so that the function of arranging the products according to requirements is realized.
The method of controlling the spacing between the products 5 at the time of output is: the adjusting nut 808 is screwed or loosened to adjust the distance between the U-shaped mounting fork 801 and the product conveying device 201, that is, the distance between the roller 703 and the product conveying device 201 is adjusted by screwing or loosening the adjusting nut 808, so as to control the compression degree of the roller 703 on the product 5. The greater the degree of compression of the product 5 by the roller 703, the longer the product 5 passes through the deceleration channel 503, and the greater the spacing of the products 5 within the second product channel 502, and vice versa.
Another method of controlling the spacing between products 5 at output is: the conveyance rate of the product conveyor 201 is adjusted.
By the two methods for controlling the spacing between the products 5 during output provided in this embodiment, the purpose of controlling the spacing between the products 5 during output can be achieved. The two methods have no time sequence requirement in the implementation process. The two methods can be alternatively implemented, or can be implemented together without considering time sequence.
In this embodiment, the number of the throttling modules 701 in the throttling device is preferably 3, and the compression degree of each roller 703 on the product 5 is set to be different, so that the 3 throttling modules 701 can perform the sectional deceleration on the product 5, thereby not only obtaining a stable deceleration effect, but also easily controlling the spacing of the products 5 entering the second product channel 502. In addition, the probability of mechanical damage to the product 5 is reduced.
Example 8
This embodiment differs from embodiment 7 in that: in this embodiment, the number of the throttling modules 701 in the throttling device is preferably 1, which has the beneficial effects that the product arrangement function can be realized, and meanwhile, the structure is compact, and the throttling device is suitable for the situation that the space in the installation environment is limited.
Example 9
This embodiment differs from embodiment 7 in that: a rubber gasket is provided on the outer side of the roller 703. The beneficial effects are that: the speed reducing effect on the product 5 in the speed reducing channel 503 is increased, the buffer function is achieved, and the probability of mechanical damage to the product 5 caused by the roller 703 is reduced.
Example 10
This embodiment differs from embodiment 7 in that: the second product arrangement device further comprises a pump body structure, and the pump body structure is a first pump body in the embodiment. The periphery of the roller 703 is annularly coated with an elastic bag body, in this embodiment, the elastic bag body is a roller air bag, and preferably, the roller air bag is made of high-strength polyamide fiber coated with silicone rubber or neoprene high-strength polyamide fiber. The advantages are that: the air bag made of the high-strength polyamide fiber coated with the silicone rubber or the chloroprene rubber high-strength polyamide fiber has the characteristics of good elasticity, high impact strength, good ageing resistance and good antifriction and wear resistance. The first pump body is communicated with the roller air bag and is used for adjusting the inflation amount in the roller air bag.
The working principle of the embodiment is as follows: first, in preparation for operation, the adjustment nut 808 is tightened or loosened, and the amount of inflation of the first pump body to the roller bladder is adjusted to bring the roller 703 into position. Then, closely spaced products 5 begin to enter the first product channel 501 and pass through the product conveyor 201, causing closely spaced products 5 to pass through the first product channel 501 and into the deceleration channel 503.
As the product 5 passes through the deceleration channel 503, rollers 703 above the deceleration channel 503 act on the product 5 from the top end of the product 5 such that the product 5 is pinched between the rollers 703 and the product conveyor 201. The product 5 generates a thrust force on the throttle module 701, the thrust force compresses the roller air bag, the thrust force also pushes the throttle module 701 to move upwards, and the spring 702 is further compressed. The resultant force of the spring 702, the air pressure in the roller air bag and the gravity of the throttle module 701 acts on the product 5 to compress the product 5, so that sliding friction force is generated between the product 5 and the roller 703. The sliding friction force hinders the movement of the product 5 in the conveying direction of the product conveying device 201. The product 5 in the deceleration path 503 is decelerated, and the passing speed of the product 5 in the deceleration path 503 is smaller than the conveying speed of the product conveying device 201.
When the product 5 continues to move to leave the deceleration channel 503, the product 5 enters the second product channel 502, the product 5 is driven by the product conveying device 201 to accelerate, the distance between the product 5 and the product which is not separated from the deceleration channel 503 later is further pulled, the second product arrangement device realizes the function of stripping the closely arranged product 5, and meanwhile, the distance between the products 5 during output can be controlled, so that the function of arranging the products according to requirements is realized.
One way to control the spacing between products 5 at output is to:
In the first step, the adjusting nut 808 is screwed or loosened to adjust the distance between the U-shaped mounting fork 801 and the product conveying device 201, that is, the distance between the roller 703 and the product conveying device 201 is adjusted by screwing or loosening the adjusting nut 808, so as to control the compression degree of the roller 703 on the product 5. The greater the degree of compression of the product 5 by the roller 703, the longer the product 5 passes through the deceleration channel 503, and the greater the spacing of the products 5 within the second product channel 502, and vice versa.
In the second step, the speed of the product 5 passing through the deceleration channel 503 is controlled by adjusting the inflation amount of the first pump body to inflate the roller air bag. The larger the inflation amount of the first pump body for inflating the roller air bag, the larger the contact area between the roller air bag and the product 5, and the larger the gas pressure inside the roller air bag. Therefore, the degree of compression of the roller air bag on the product 5 can be controlled by adjusting the air charging amount of the first pump body for charging the roller air bag. The greater the sliding friction of the roller bladder against the moving product 5, the slower the speed of the product 5 through the deceleration channel 503. The speed of the product 5 through the deceleration channel 503 is a controllable variable, and therefore, control of the speed of the product 5 passing through the deceleration channel 503 can affect the product pitch at the time of output.
Third, the transfer rate of the product conveyor 201 is adjusted.
Through the three steps, the purpose of controlling the spacing of the products 5 during output can be achieved. The three steps have no time sequence requirement in the implementation process. The three steps can be alternatively implemented, or can be implemented in any combination without considering the time sequence.
Example 11
This embodiment differs from embodiment 10 in that: the second product arrangement device further comprises central control equipment, a laser ranging device and a man-machine interaction device. The central control device is electrically connected with the laser ranging device, the man-machine interaction device, the first pump body and the product conveying device 201 respectively, and the laser ranging device is used for detecting the distance between the products 5 in the second product channel 502 and feeding back the distance information of the products 5 to the central control device. The central control device and the laser ranging device together form a feedback system. The man-machine interaction device is used for providing a man-machine interaction path, and an operator can check and set the operation parameters of the second product arrangement device through the man-machine interaction device.
In this embodiment, the operating parameters of the second product arrangement include the transfer rate of the product conveyor 201 and the amount of inflation of the roller bladder. The central control device controls the second product arrangement device according to the operation parameters of the second product arrangement device set in the man-machine interaction device, and particularly controls the interval between products 5 during output.
One way to control the spacing between products 5 at output is to: the central control device simultaneously controls the conveying rate of the product conveying device 201 and the inflation amount in the roller air bags so that the distance between the products 5 at the output time reaches a set value. The central control device also compares the set value of the product interval with the actual measured value, and if deviation occurs, adjusts the conveying rate of the product conveying device 201 and the inflation amount in the roller air bag.
Example 12
This embodiment differs from embodiment 7 in that:
the second product arrangement device further comprises a pump body structure, and the pump body structure is a second pump body in the embodiment. The periphery of the roller 703 is annularly coated with an elastic bag, in this embodiment, the elastic bag is a roller-wheel fluid bag, and the interior of the roller-wheel fluid bag is filled with a shear thickening fluid. The second pump body is communicated with the roller fluid bag and is used for adjusting the addition amount of the shear thickening fluid in the roller fluid bag.
The shear thickening fluid inside the roller rotor fluid bag comprises the following components in percentage by mass: 0.2 to 3.3 percent of polyethylene oxide, 0.5 to 2.2 percent of nano silicon dioxide colloidal particles and the balance of deionized water. The shear thickening fluid has the beneficial effects that: the particles in the shear thickening fluid do not settle, and the dispersion effect is good, and the reason is that:
1. The nano silicon dioxide colloidal particles have the same negative charge, the colloidal particles are mutually repelled, and large particle precipitates cannot be aggregated among the colloidal particles to be separated out from the dispersing agent.
2. The colloidal particles are small, the weight is light, and the self Brownian movement can overcome the sedimentation effect caused by gravity.
3. The nano silica gel particles can adsorb polyethylene oxide molecules, and because a large number of ether bonds exist on the molecular chain of the polyethylene oxide, C-O bonds can be broken and hydrolyzed into hydroxyl groups, and the hydroxyl groups have negative charges, the polyethylene oxide molecules can have repulsive interaction.
The viscosity of the shear thickening fluid in the roller rotor fluid bags increases with the increase of the shear rate of the product 5, that is, the greater the original speed of contact between the product 5 and the roller fluid bags, the greater the viscosity of the shear thickening fluid, the greater the friction coefficient of the shear thickening fluid, and the more obvious the deceleration effect of the shear thickening fluid on the product 5, under the condition that the addition amount of the shear thickening fluid in the roller rotor fluid bags is unchanged.
The roller fluid bag containing the shear thickening fluid has the advantages of being good in elasticity, high in impact strength, good in ageing resistance and good in antifriction and wear resistance. The roll-in-roll fluid bladder, which contains a shear thickening fluid therein, can increase the durability of the device, reduce the chance of mechanical damage to the product 5, and in addition, can be easily controlled.
The working principle of the embodiment is as follows: first, in preparation for operation, the adjustment nut 808 is tightened or loosened, and the amount of shear thickening fluid added to the interior of the roller wheel fluid pockets is adjusted, so that the roller 703 is in place. The closely spaced products 5 then begin to enter the first product channel 501 and pass through the product conveyor 201, causing the closely spaced products 5 to pass through the first product channel 501 and into the deceleration channel 503.
As the product 5 passes through the deceleration channel 503, rollers 703 above the deceleration channel 503 act on the product 5 from the top end of the product 5 such that the product 5 is pinched between the rollers 703 and the product conveyor 201. The product 5 generates a thrust on the throttling module 701, which acts on the roller-wheel fluid pockets, which also pushes the throttling module 701 upwards, the spring 702 being further compressed. The resultant force of the spring 702 and the gravity of the throttle module 701 acts on the product 5 to compress the product 5, so that sliding friction force is generated between the product 5 and the roller-rotor fluid bag. The sliding friction force hinders the movement of the product 5 in the conveying direction of the product conveying device 201. The product 5 in the deceleration path 503 is decelerated, and the passing speed of the product 5 in the deceleration path 503 is smaller than the conveying speed of the product conveying device 201.
When the product 5 continues to move to leave the deceleration channel 503, the product 5 enters the second product channel 502, the product 5 is driven by the product conveying device 201 to accelerate, the distance between the product 5 and the product which is not separated from the deceleration channel 503 later is further pulled, the second product arrangement device realizes the function of stripping the closely arranged product 5, and meanwhile, the distance between the products 5 during output can be controlled, so that the function of arranging the products according to requirements is realized.
One way to control the spacing between products 5 at output is to:
In the first step, the adjusting nut 808 is screwed or loosened to adjust the distance between the U-shaped mounting fork 801 and the product conveying device 201, that is, the distance between the roller 703 and the product conveying device 201 is adjusted by screwing or loosening the adjusting nut 808, so as to control the compression degree of the roller 703 on the product 5. The greater the degree of compression of the product 5 by the roller 703, the longer the product 5 passes through the deceleration channel 503, and the greater the spacing of the products 5 within the second product channel 502, and vice versa.
In the second step, the rate of passage of the product 5 in the deceleration channel 503 is controlled by adjusting the amount of shear thickening fluid added inside the roller-wheel fluid bladder. The contact area of the product 5 and the roller-wheel fluid bags can be changed by adjusting the addition amount of the shear thickening fluid, and the larger the contact area is, the stronger the resistance and the deceleration effect of the roller-wheel fluid bags on the product 5 are; the smaller the contact area, the weaker the roller fluid pockets will have resistance and deceleration effects on the product 5. Control of the speed at which the product 5 passes within the deceleration channel 503 can affect the product pitch at the time of output.
Third, the transfer rate of the product conveyor 201 is adjusted. The greater the transfer rate of the product conveyor 201, the greater the initial speed at which the product 5 contacts the roller fluid pockets, the greater the viscosity of the shear thickening fluid, the greater the coefficient of friction of the shear thickening fluid, the greater the sliding friction of the roller fluid pockets against the product 5, the greater the retarding effect of the shear thickening fluid against the product 5, and vice versa, with the constant amount of shear thickening fluid added inside the roller fluid pockets.
Through the three steps, the purpose of controlling the spacing of the products 5 during output can be achieved. The three steps have no time sequence requirement in the implementation process. The three steps may be alternatively or jointly performed without considering the time sequence.
Example 13
This embodiment differs from embodiment 12 in that: the second product arrangement device further comprises central control equipment, a laser ranging device and a man-machine interaction device. The central control device is electrically connected with the laser ranging device, the man-machine interaction device, the second pump body and the product conveying device 201 respectively, and the laser ranging device is used for detecting the distance between the products 5 in the second product channel 502 and feeding back the distance information of the products 5 to the central control device. The central control device and the laser ranging device together form a feedback system. The man-machine interaction device is used for providing a man-machine interaction path, and an operator can check and set the operation parameters of the second product arrangement device through the man-machine interaction device.
In this embodiment, the operating parameters of the second product arrangement include the rate of delivery of the product conveyor 201 and the amount of shear thickening fluid added to the interior of the roll fluid pockets. The central control device controls the second product arrangement device according to the operation parameters of the second product arrangement device set in the man-machine interaction device, and particularly controls the interval between products 5 during output.
One way to control the spacing between products 5 at output is to: the central control device simultaneously controls the conveying rate of the product conveying device 201 and the addition amount of the shear thickening fluid in the roller wheel fluid bags so that the interval between the products 5 at the output time reaches a set value. The central control device also compares the set value of the product interval with the actual measured value, and if deviation occurs, adjusts the conveying rate of the product conveying device 201 and the addition amount of the shear thickening fluid in the roller-wheel fluid bags.
Example 14
Fig. 12 is a schematic view showing the structure of a product arrangement device in embodiment 14 of the present invention. The present embodiment provides a product arrangement device, including a first product arrangement device according to any one of embodiments 1 to 6 of the present invention and a second product arrangement device according to any one of embodiments 7 to 13 of the present invention. The first product arrangement device is connected with the second product arrangement device. The output of the first product arrangement device is connected with the input of the second product arrangement device, namely:
The first bracket 11 and the second bracket 12 are connected to the base structure 101, respectively. The first outlet side plate 31 is connected to the first baffle 301, the second outlet side plate 32 is connected to the second baffle 302, and the first outlet channel 33 is in direct communication with the first product channel 501. The conveyor device 1 is arranged on the same plane as the product conveying device 201, so that the products 5 can smoothly enter the second product arrangement device from the first product arrangement device. The conveyor means 1 is preferably the same conveyor means as the product conveyor means 201 throughout the first product arrangement means and the second product arrangement means.
The travel paths of closely spaced products 5 are in turn: a first input channel 23, a slow flow channel 7, a first output channel 33, a first product channel 501, a deceleration channel 503, and a second product channel 502. The product 5 is first decelerated in the first product arrangement, and the product 5 decelerated in the first product arrangement is then fed into the first product channel 501 of the second product arrangement, and then further decelerated. The products 5 arranged by the product arrangement device of the embodiment have specific product intervals, so that the product intervals can adapt to the detection of automatic detection equipment. The slow flow passage 7 communicates with the deceleration passage 503.
Example 15
Fig. 13 is a schematic view showing the structure of a product arrangement device in embodiment 15 of the present invention. The present embodiment provides a product arrangement device, including a first product arrangement device according to any one of embodiments 1 to 6 of the present invention and a second product arrangement device according to any one of embodiments 7 to 13 of the present invention. The first product arrangement device is connected with the second product arrangement device. The output of the second product arrangement device is connected with the input of the first product arrangement device, namely:
The first bracket 11 and the second bracket 12 are connected to the base structure 101, respectively. The first input end side plate 21 is connected with the first baffle 301, the second input end side plate 22 is connected with the second baffle 302, and the second product channel 502 is directly communicated with the first input channel 23, so that the conveyor belt device 1 and the product conveying device 201 are arranged on the same plane, and the product 5 can smoothly enter the first product arrangement device from the second product arrangement device. The conveyor means 1 is preferably the same conveyor means as the product conveyor means 201 throughout the first product arrangement means and the second product arrangement means.
The travel paths of closely spaced products 5 are in turn: a first product passage 501, a deceleration passage 503, and a second product passage 502, a first input passage 23, a slow flow passage 7, and a first output passage 33. The product 5 is first decelerated in the second product arrangement, and the product 5 decelerated in the second product arrangement is then fed into the first input channel 23 of the first product arrangement, and then further decelerated. The products 5 arranged by the product arrangement device of the embodiment have specific product intervals, so that the product intervals can adapt to the detection of automatic detection equipment. The slow flow passage 7 communicates with the deceleration passage 503.
The foregoing description of the preferred embodiment of the invention is merely illustrative of the invention, and is not intended to be limiting. It will be appreciated by persons skilled in the art that many variations, modifications, and even equivalents may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (8)

1. The product arrangement device is characterized by comprising a first product arrangement device and a second product arrangement device,
The first product arrangement device comprises a conveying device and a slow flow device, and a slow flow channel capable of allowing products to pass through is formed on the conveying device by the slow flow device; the slow flow device is a compression elastic piece symmetrically arranged at two sides of the conveying device;
the second product arrangement device comprises a product conveying device and a throttling device, and a speed reducing channel capable of enabling products to pass through is formed between the product conveying device and the throttling device; the throttling device is close to one end of the product conveying device; the throttling device comprises a supporting shell and a throttling module;
The throttling module comprises a U-shaped mounting fork, a fixed rod, an elastic piece and a roller; the U-shaped mounting fork is connected with the fixed rod; the elastic piece is sleeved on the fixed rod, and two ends of the elastic piece are respectively connected with the support shell and the U-shaped mounting fork; the roller is arranged inside the U-shaped mounting fork; the product is in friction contact with the roller when passing through so as to reduce the passing speed of the product;
The periphery of the roller is annularly coated with an elastic bag body, the elastic bag body is a roller-wheel fluid bag, and the interior of the roller-wheel fluid bag is filled with shear thickening fluid;
The corresponding product channel below the throttling device is a speed reducing channel
The slow flow channel is communicated with the deceleration channel;
The first product arrangement device further comprises an input end side plate group, an adjusting device and a fixed plate assembly; the slow flow device is detachably connected with the input end side plate group; the adjusting device is connected with the slow flow device; the input end side plate group comprises a first input end side plate and a second input end side plate;
The slow flow device is of an elastic sheet structure, and the elastic sheet structure comprises a first elastic sheet and a second elastic sheet; the first elastic piece is connected with the first input end side plate; the second elastic piece is connected with the second input end side plate; the first elastic sheet, the second elastic sheet and the conveying device form a slow flow channel together;
the adjusting device is connected with the elastic sheet structure to adjust the elastic range of the elastic sheet structure;
The adjusting device comprises an adjusting screw group, a jacking nut group and a locking nut group, one end of the jacking nut group is connected with the adjusting screw group, and the other end of the jacking nut group is connected with the elastic piece structure in a contact manner; the adjusting screw group adjusts the deformation of the elastic sheet structure through the jacking screw cap group, the adjusting screw group is arranged on the fixed plate assembly, and the locking screw cap group is sleeved on the adjusting screw group and used for locking the adjusting screw group.
2. The product arrangement of claim 1, wherein the second product arrangement further comprises a base structure, a set of mounting brackets, and an adjustment connection; the product transport device is disposed within the base structure; the mounting bracket group is connected with the base structure; the adjusting connecting piece is respectively connected with the throttling device and the mounting bracket group.
3. The product arrangement of claim 1, wherein the fixed plate assembly comprises a first fixed plate and a second fixed plate; the first input side plate, the second input side plate and the conveying device together form a first input channel for conveying the product; the first input end side plate is detachably connected with the first fixing plate, and the second input end side plate is detachably connected with the second fixing plate.
4. The product arrangement of claim 1, wherein the first elastic sheet comprises a first elastic sheet leading end and a first elastic sheet trailing end; the front end of the first elastic piece is connected with the first input end side plate, and the tail end of the first elastic piece is outwards turned and warped in the direction away from the second elastic piece; the second elastic sheet comprises a second elastic sheet front end and a second elastic sheet tail end; the front end of the second elastic piece is connected with the second input end side plate, and the tail end of the second elastic piece is outwards turned and warped in the direction away from the first elastic piece.
5. A product arrangement according to claim 3, wherein the adjustment means comprises an adjustment screw set, a set of tightening nuts and a set of locking nuts, the set of adjustment screws comprising a first adjustment screw and a second adjustment screw; the lock nut assembly includes a first lock nut and a second lock nut; the jacking nut group comprises a first jacking nut and a second jacking nut; the first adjusting screw is in threaded connection with the first fixing plate, and the second adjusting screw is in threaded connection with the second fixing plate; the first locking nut is sleeved on the first adjusting screw to lock the position of the first adjusting screw; the second locking nut is sleeved on the second adjusting screw to lock the position of the second adjusting screw; one end of the first jacking screw cap is connected with the first adjusting screw, and the other end of the first jacking screw cap is hemispherical and is in contact connection with the first elastic piece; one end of the second tightening nut is connected with the second adjusting screw, and the other end of the second tightening nut is hemispherical and is in contact connection with the second elastic piece.
6. The product arranging apparatus according to claim 1, wherein the support housing is provided with a top plate through hole; one end of the fixed rod is connected with the U-shaped mounting fork, and the other end of the fixed rod is provided with external threads; the fixed rod is connected with the adjusting nut through the top plate through hole; a spacer bush is sleeved on the fixed rod and is arranged between the adjusting nut and the supporting shell; the roller is connected with the U-shaped mounting fork through a roller fixing bolt.
7. The product arrangement of claim 6, wherein the support housing comprises a support housing top plate, a support housing first side plate, and a support housing second side plate; the U-shaped mounting fork is arranged between the first side plate of the support shell and the second side plate of the support shell; the first side plate of the supporting shell and the second side plate of the supporting shell are respectively provided with a U-shaped slot hole of the first side plate of the supporting shell and a U-shaped slot hole of the second side plate of the supporting shell, and the U-shaped slot hole of the first side plate of the supporting shell and the U-shaped slot hole of the second side plate of the supporting shell can limit and guide the roller fixing bolt.
8. The product arrangement as claimed in claim 6 or 7, further comprising an adjustment connection comprising a first connection slot, a second connection slot and a connection through hole; the connecting through holes are matched with bolts or screws for use, and are used for enabling the adjusting connecting piece to be detachably connected with the supporting shell; the first connecting slot and the second connecting slot are used for enabling the throttling device to move relative to the product conveying device along the direction defined by the first connecting slot and the second connecting slot.
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