CN107677540A - A kind of strain clamp failure load test fixture and its making test method - Google Patents

A kind of strain clamp failure load test fixture and its making test method Download PDF

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Publication number
CN107677540A
CN107677540A CN201710829791.2A CN201710829791A CN107677540A CN 107677540 A CN107677540 A CN 107677540A CN 201710829791 A CN201710829791 A CN 201710829791A CN 107677540 A CN107677540 A CN 107677540A
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CN
China
Prior art keywords
gripping sleeve
strain clamp
clamp
steel wire
wire rope
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710829791.2A
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Chinese (zh)
Inventor
张静华
沈啸峰
王银春
刘成
朱路
沈志江
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Jiangsu Shuanghui Power Development Co Ltd
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Jiangsu Shuanghui Power Development Co Ltd
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Priority to CN201710829791.2A priority Critical patent/CN107677540A/en
Publication of CN107677540A publication Critical patent/CN107677540A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0003Steady
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0017Tensile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • G01N2203/0067Fracture or rupture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a kind of strain clamp failure load test fixture and its make test method.The device and test method belong to electric armour clamp technical field, solve the problems, such as that gold utensil result of the test poor accuracy, convenience are low in the prior art, stability is weak, including the first gripping sleeve and the second gripping sleeve, first gripping sleeve includes the connecting seat being fixedly connected with strain clamp end and the fixed cover being wholely set with connecting seat, connecting seat offers the groove of socket strain clamp, bottom portion of groove is provided with the arc socket to match with strain clamp end angle, and fixed cover and the second gripping sleeve are the internal polygon post for being provided with affixed steel wire rope through hole.The present invention utilizes the firm connection of the first gripping sleeve and strain clamp, guarantee strain clamp position is stable, no skew, improves the accuracy of result of the test, by being used cooperatively for the first gripping sleeve and the second gripping sleeve, the stability and convenience of strain clamp failure load test are strengthened.

Description

A kind of strain clamp failure load test fixture and its making test method
Technical field
The invention belongs to electric armour clamp technical field, specifically, more particularly to a kind of strain clamp failure load test With fixture and its make test method.
Background technology
Strain clamp is used to fix wire, to bear wire tension, and wire is hung to the gold in strain insulator-string group or shaft tower Tool, strain clamp are used for corner, continued and the connection of terminal, and it is related to the safety of wire or shaft tower, and therefore, strain clamp exists Need to carry out mechanical test before operation.
At present, in the market bolt-type strain clamp carries out mechanical test, mainly passes through the bolt pressure of strain clamp Steel wire rope processed, then mechanical load is applied to steel wire rope and strain clamp outer end respectively, so as to test the broken of bolt-type strain clamp Bad load, such a mode have the following disadvantages:When the fastening force between bolt and steel wire rope is less than the mechanical load applied, steel Cord position easily shifts, so as to can not accurate measurement strain clamp breaking load, be additionally, since steel wire rope and suppress in resistance to In bracing cable folder, with the increase of mechanical load, strain clamp placed angle easily deflects, so as to cause under test accuracy Drop.
The content of the invention
Present invention aims at a kind of result of the test accuracy height of offer, the strain clamp that convenience is good, stability is strong to break Bad load test is with fixture and its makes test method.
In order to realize above-mentioned technical purpose, strain clamp failure load test fixture of the present invention and its making test method The technical scheme used for:
A kind of strain clamp failure load test fixture, including be fixedly connected on strain clamp one end the first gripping sleeve and Located at the second gripping sleeve of the strain clamp other end, first gripping sleeve includes the connection being fixedly connected with strain clamp end Seat and the fixed cover being wholely set with connecting seat, the connecting seat offer the groove of socket strain clamp, the groove-bottom Portion is provided with the arc socket to match with strain clamp end angle, and the fixed cover and the second gripping sleeve are that inside is provided with affixed steel The polygon post of cord through hole.By setting test fixture in the present invention, make steel wire rope is firm to be crimped in strain clamp, avoid Steel wire rope because mechanical load is excessive and the problem of come off from strain clamp, meanwhile, the first gripping sleeve produces reverse to steel wire rope Active force, strain clamp is set to keep stable during experiment, so as to the precision of guarantee test.
Preferably, the polygon post is quadrangle post, hexagon post or octagon post.Using polygon post, reduce solid The windup-degree of fixed set and the second gripping sleeve, improving stability.
Preferably, described steel wire rope one end is crimped in the first gripping sleeve, and the other end is crimped in the second gripping sleeve.Pass through Steel wire rope is crimped in the first gripping sleeve and the second gripping sleeve, steel wire rope is kept steady during strain clamp load test It is qualitative, avoid deflecting because of non-test factor, and then cause the decline of test accuracy.
Preferably, first gripping sleeve and the second gripping sleeve contain by weight percentage:Silicon 0.6~0.8%, magnesium 0.3~ 0.5%, copper 0.5~1%, iron 0.2~0.4%, chromium 2~4%, titanium 2~3%, nickel 0.4~0.6%, vanadium 0.2~0.5%, ceramic powder 6~ 8%, aluminium 3~4%, remaining is cast steel.To improve the ductility of fixture, during more alloy smeltings, titanium elements, v element, chromium member are added Element.
A kind of strain clamp failure load test fixture preparation method, comprises the following steps:By weight percentage:Will 3~4% aluminium block is added in smelting furnace, is warming up to 700 DEG C of fusings, after aluminium fusing, after temperature is risen into 1500 DEG C, first adds casting Steel, sequentially adds 0.3~0.5% magnesium, 0.5~1% bronze medal, 0.6~0.8% silicon, then add simultaneously 0.4~0.6% nickel, 0.2~ 0.4% iron, temperature is risen to 2000 DEG C, sequentially add 2~3% titaniums, 2~4% chromium, 0.2~0.5% vanadium, be during which constantly passed through nitrogen Gas, after metal melting is complete, carry out casting mold, be made the first gripping sleeve and the second gripping sleeve, then to the first gripping sleeve groove, The through hole of through hole and the second gripping sleeve is interior to add ceramic powder, heating melting again, ceramic powder is fully applied to groove and is led to In hole.By being passed through nitrogen, the generation of metal oxide, and then generation the problem of reduction alloy mechanical intensity are prevented, simultaneously For the insulating properties of lifting clamp, ceramic powder element is added into groove, through hole, so that fixture has insulating properties, avoids carrying out Electrical performance test produces vortex, to make alloy strength more preferably, nickel and iron is added simultaneously, the structure between metallic element is mutual Support.
A kind of strain clamp failure load test method, comprises the following steps:
(1)Control environment temperature that steel wire rope one end is crimped in the first gripping sleeve at 0~40 DEG C, while by strain clamp End angle is connected in arc socket, and the steel wire rope other end is crimped in the second gripping sleeve;
(2)Apply that mechanical load reaches that strain clamp calculates pull-off force 50% is used as pretension, and in the steel wire in wire clamp exit Rope surface addition ring-shaped mark;
(3)Mechanical load is continued to, the loading speed of its rising per minute is no more than wire clamp calculates breaking weight 10%;
(4)When load reaches wire clamp calculated value, as steel wire rope is not subjected to displacement yet, then continue to increase load, until wire clamp is broken It is bad, stop testing and recording breaking force value;
(5)Repeat step 1~3, reduces mechanical load, and the loading speed of its reduction per minute is no more than wire clamp and calculates breaking weight 10%, test clamp tackle load change ability.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, the present invention not only ensures that strain clamp position is stable, unbiased using the firm connection of the first gripping sleeve and strain clamp Phenomenon is moved, and is fixed one end of steel wire rope, consequently facilitating the load of accurate strain clamp, improves result of the test Accuracy;
2nd, the present invention makes the steel wire rope other end avoid what is tied up in routine test using adhesive tape into whole strand using the second gripping sleeve Triviality, the convenience removed and installed is lifted, meanwhile, by being used cooperatively for the first gripping sleeve and the second gripping sleeve, strengthen The stability and convenience of strain clamp failure load test;
3rd, the present invention is forged using multicomponent alloy, not only improves the ductility of test toolss, while also strengthen test toolss Intensity, reduce electric energy loss, and due to the flexibility of ceramic powder, it is not only bonded steel wire rope, lifting device is close Property, while there is stronger insulating properties, provided the foundation for electrical performance test;
4th, the present invention coordinates strain clamp to do mechanical test using fixture, by first loading load, then reduces the side of load Formula, strain clamp breaking load is set accurately to be determined.
Brief description of the drawings
Fig. 1 is the structural representation that the present invention tests;
Fig. 2 is the structural representation of the present invention;
Fig. 3 is the sectional view of the second chuck of the invention.
In figure:1. strain clamp;2. the second gripping sleeve;3. connecting seat;4. fixed cover;5. groove;6. arc socket;It is 7. logical Hole.
Embodiment
With reference to specification drawings and specific embodiments, the present invention is furture elucidated, it should be understood that these embodiments It is only illustrative of the invention and is not intended to limit the scope of the invention, after the present invention has been read, those skilled in the art couple The modification of the various equivalent form of values of the present invention falls within the application appended claims limited range.
As shown in Fig. 1-Fig. 3, a kind of strain clamp failure load test fixture, including it is fixedly connected on strain clamp 1 First gripping sleeve of one end and the second gripping sleeve 2 located at the other end of strain clamp 1, first gripping sleeve includes and strain insulator Connecting seat 3 that the end of wire clamp 1 is fixedly connected and the fixed cover 4 being wholely set with connecting seat 3, the connecting seat 3 offer set The groove 5 of strain clamp 1 is connect, the bottom of groove 5 is provided with the arc socket 6 to match with the end angle of strain clamp 1, the fixation Set 4 and the second gripping sleeve 2 are the internal polygon post for being provided with affixed steel wire rope through hole 7, the polygon post be quadrangle post, Hexagon post or octagon post, described steel wire rope one end are crimped in the first gripping sleeve, and the other end is crimped on the second gripping sleeve 2 It is interior.Wherein, first gripping sleeve and the second gripping sleeve contain by weight percentage:Silicon 0.6~0.8%, magnesium 0.3~0.5%, copper 0.5~1%, iron 0.2~0.4%, chromium 2~4%, titanium 2~3%, nickel 0.4~0.6%, vanadium 0.2~0.5%, ceramic powder 6~8%, aluminium 3~ 4%, remaining is cast steel.
In the prior art, when bolt-type strain clamp carries out failure load test, test fixture is lacked, with steel wire end The increase of mechanical load, steel wire rope easily come off from strain clamp, cause experiment to terminate, meanwhile, it is crimped in strain clamp Steel wire end is vulnerable to strong pulling force effect, deflects, and then drives the deflection of strain clamp, causes the decline of test accuracy, To solve problems, fixture is installed on bolt-type strain clamp both sides in the present invention, steel wire rope one end is crimped on the first folder In tight set, the other end is crimped in the second gripping sleeve 2, be ensure that strain clamp position during load test is stable, is avoided During common load experiment, strain clamp bolt crimp strength is inadequate, the skew of steel wire rope position, it is inaccurate in turn result in test The problem of true, with the increase of the mechanical load at the end of the second gripping sleeve 2, the first gripping sleeve is acted on by steel wire rope and produces pulling force, by In the firm connection in the first gripping sleeve and strain clamp end, therefore, the first gripping sleeve is reached stress balance by reversal interlocking relay, So as to ensure the stabilization of strain clamp placement location, avoid deflecting, test accuracy is protected.
Wherein, strain clamp failure load test fixture preparation method, comprises the following steps:By weight percentage: 3~4% aluminium block is added in smelting furnace, 700 DEG C of fusings is warming up to, after aluminium fusing, after temperature is risen into 1500 DEG C, first adds Cast steel, sequentially adds 0.3~0.5% magnesium, 0.5~1% bronze medal, 0.6~0.8% silicon, then add simultaneously 0.4~0.6% nickel, 0.2~ 0.4% iron, temperature is risen to 2000 DEG C, sequentially add 2~3% titaniums, 2~4% chromium, 0.2~0.5% vanadium, be during which constantly passed through nitrogen Gas, after metal melting is complete, carry out casting mold, be made the first gripping sleeve and the second gripping sleeve, then to the first gripping sleeve groove, 6~8% ceramic powders are added in the through hole of through hole and the second gripping sleeve, heating melting, makes ceramic powder be fully applied to groove again In through hole.By adding ceramic powder in fixture, reach the effect of the insulating properties of lifting clamp, avoid carrying out electrical performance survey The raw vortex of test manufacture.
Strain clamp failure load test method, comprises the following steps:
(1)Control environment temperature that steel wire rope one end is crimped in the first gripping sleeve at 0~40 DEG C, while by strain clamp End angle is connected in arc socket, and steel wire rope continues to be crimped in the second gripping sleeve;
(2)Apply that mechanical load reaches that strain clamp calculates pull-off force 50% is used as pretension, and in the steel wire in wire clamp exit Rope surface addition ring-shaped mark;
(3)Mechanical load is continued to, the loading speed of its rising per minute is no more than wire clamp calculates breaking weight 10%;
(4)When load reaches wire clamp calculated value, as steel wire rope is not subjected to displacement yet, then continue to increase load, until wire clamp is broken It is bad, stop testing and recording breaking force value;
(5)Repeat step 1~3, reduces mechanical load, and the loading speed of its reduction per minute is no more than wire clamp and calculates breaking weight 10%, test clamp tackle load change ability.

Claims (6)

  1. A kind of 1. strain clamp failure load test fixture, it is characterised in that:Including being fixedly connected on strain clamp one end First gripping sleeve and the second gripping sleeve located at the strain clamp other end, first gripping sleeve include and strain clamp end The connecting seat being fixedly connected and the fixed cover being wholely set with connecting seat, the connecting seat offer the recessed of socket strain clamp Groove, the bottom portion of groove are provided with the arc socket to match with strain clamp end angle, and the fixed cover is with the second gripping sleeve Inside is provided with the polygon post of affixed steel wire rope through hole.
  2. 2. strain clamp failure load test fixture according to claim 1, it is characterised in that:The polygon post is Quadrangle post, hexagon post or octagon post.
  3. 3. strain clamp failure load test fixture according to claim 1, it is characterised in that:Described steel wire rope one end It is crimped in the first gripping sleeve, the other end is crimped in the second gripping sleeve.
  4. 4. strain clamp failure load test fixture according to claim 1, it is characterised in that:First gripping sleeve Contain by weight percentage with the second gripping sleeve:Silicon 0.6~0.8%, magnesium 0.3~0.5%, copper 0.5~1%, iron 0.2~0.4%, chromium 2~4%, titanium 2~3%, nickel 0.4~0.6%, vanadium 0.2~0.5%, ceramic powder 6~8%, aluminium 3~4%, remaining is cast steel.
  5. A kind of 5. strain clamp failure load test fixture preparation method, it is characterised in that:Comprise the following steps:By weight hundred Divide than meter:3~4% aluminium block is added in smelting furnace, is warming up to 700 DEG C of fusings, after aluminium fusing, after temperature is risen into 1500 DEG C, First add cast steel, sequentially add 0.3~0.5% magnesium, 0.5~1% bronze medal, 0.6~0.8% silicon, then add simultaneously 0.4~0.6% nickel, 0.2~0.4% iron, temperature is risen to 2000 DEG C, sequentially add 2~3% titaniums, 2~4% chromium, 0.2~0.5% vanadium, it is during which not open close Enter nitrogen, after metal melting is complete, carry out casting mold, be made the first gripping sleeve and the second gripping sleeve, then to the first gripping sleeve Ceramic powder is added in the through hole of groove, through hole and the second gripping sleeve, heating melting, makes ceramic powder be fully applied to groove again In through hole.
  6. A kind of 6. strain clamp failure load test method, it is characterised in that:Comprise the following steps:
    Control environment temperature that steel wire rope one end is crimped in the first gripping sleeve at 0~40 DEG C, while by the end angle of strain clamp It is connected in arc socket, steel wire rope continues to be crimped in the second gripping sleeve;
    Apply that mechanical load reaches that strain clamp calculates pull-off force 50% is used as pretension, and in the steel wire rope in wire clamp exit Add ring-shaped mark in surface;
    Mechanical load is continued to, the loading speed of its rising per minute is no more than wire clamp calculates breaking weight 10%;
    When load reaches wire clamp calculated value, as steel wire rope is not subjected to displacement yet, then continue to increase load, until wire clamp destroys, Stop testing and recording breaking force value;
    Repeat step 1~3, reduces mechanical load, and the loading speed of its reduction per minute is no more than wire clamp and calculates breaking weight 10%, test clamp tackles the ability of load change.
CN201710829791.2A 2017-09-15 2017-09-15 A kind of strain clamp failure load test fixture and its making test method Pending CN107677540A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108493879A (en) * 2018-05-03 2018-09-04 国网福建省电力有限公司电力科学研究院 A kind of device for preventing conducting wire low-cycle fatigue stranded
CN108918259A (en) * 2018-09-10 2018-11-30 武汉大学 A kind of strain clamp weld strength test device and method
CN110907160A (en) * 2019-12-09 2020-03-24 陈小雨 Method for testing strain resistance of bolt type aluminum alloy strain clamp
CN113465890A (en) * 2021-05-07 2021-10-01 国网河南省电力公司电力科学研究院 Overhead transmission line safety backup wire clamp anti-drop test device and method
CN114284973A (en) * 2021-12-28 2022-04-05 新疆工程学院 Anti-freezing strain clamp for expanded hollow conductor

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108493879A (en) * 2018-05-03 2018-09-04 国网福建省电力有限公司电力科学研究院 A kind of device for preventing conducting wire low-cycle fatigue stranded
CN108918259A (en) * 2018-09-10 2018-11-30 武汉大学 A kind of strain clamp weld strength test device and method
CN108918259B (en) * 2018-09-10 2023-09-22 武汉大学 Device and method for testing strength of welding seam of strain clamp
CN110907160A (en) * 2019-12-09 2020-03-24 陈小雨 Method for testing strain resistance of bolt type aluminum alloy strain clamp
CN113465890A (en) * 2021-05-07 2021-10-01 国网河南省电力公司电力科学研究院 Overhead transmission line safety backup wire clamp anti-drop test device and method
CN114284973A (en) * 2021-12-28 2022-04-05 新疆工程学院 Anti-freezing strain clamp for expanded hollow conductor

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