CN107672015A - A kind of filling method and device of Ceramic Tiles shaping - Google Patents
A kind of filling method and device of Ceramic Tiles shaping Download PDFInfo
- Publication number
- CN107672015A CN107672015A CN201711135401.8A CN201711135401A CN107672015A CN 107672015 A CN107672015 A CN 107672015A CN 201711135401 A CN201711135401 A CN 201711135401A CN 107672015 A CN107672015 A CN 107672015A
- Authority
- CN
- China
- Prior art keywords
- cradle
- ceramic tiles
- cutting
- biscuit
- precompressed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 27
- 238000007493 shaping process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 18
- 235000015895 biscuits Nutrition 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 21
- 239000000945 filler Substances 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 43
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000001771 impaired effect Effects 0.000 abstract 1
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A kind of filling method of Ceramic Tiles shaping, comprises the following steps：A, by prepressing device, the material base that powder pressing caking is become to have some strength；B, after material base being cut into the biscuit than framed undersized, biscuit is lifted by vacuum suction with cradle；C, the biscuit being adsorbed in cradle is inserted in framed.It is an object of the invention to propose a kind of filling method and device of Ceramic Tiles shaping, pass through prepressing device, the material base that powder pressing caking is become to have some strength, it is then cut into the biscuit suitable with framed size, again with cradle by vacuum suction and lifting, and biscuit is sent in framed interior, greatly reduce and texture and the impaired probability of style are decorated during filler, it ensure that adobe thickness is uniform, improve the quality of production.
Description
Technical field
The present invention relates to Ceramic Tiles field shaping technique, more particularly to the filling method and device of a kind of shaping of Ceramic Tiles.
Background technology
The filling method of currently known Ceramic Tiles shaping, is directly to be pushed powder by the distributing trolley of distribution device
In framed surface, and fill in framed.
During powder is pushed into framed surface by distributing trolley, there is friction in powder bottom, make powder stream
It is dynamic, so as to destroy the decoration texture of powder and style, it is in uneven thickness to even result in adobe.
The content of the invention
It is an object of the invention to propose a kind of filling method and device of Ceramic Tiles shaping, solves Ceramic Tiles shaping
During filler, the problem of texture and style are more easily damaged is decorated, and ensures that adobe thickness is uniform.
In order to reach this purpose, the present invention uses following technical scheme：
A kind of filling method of Ceramic Tiles shaping, comprises the following steps：
A, by prepressing device, the material base that powder pressing caking is become to have some strength；
B, after material base being cut into the biscuit than framed undersized, biscuit is lifted by vacuum suction with cradle；
C, the biscuit being adsorbed in cradle is inserted in framed.
More excellent, material base is cut in the step B can synchronously be carried out with cradle absorption lifting.
More excellent, a kind of filler device of Ceramic Tiles shaping, including conveying mechanism, precompressed mechanism and cutting feed mechanism；
The conveying mechanism includes feed belt and transfer roller, and the transfer roller is arranged at the both ends of the conveying mechanism,
The feed belt parcel is arranged at the outside of the transfer roller；
The precompressed mechanism is arranged at the top of the conveying mechanism, the precompressed mechanism include precompressed belt, home roll and
Pressure roller, the home roll are arranged at the top of the driving belt, and the precompressed belt is arranged at the outer surface of the home roll, described
Pressure roller includes upper pressure roller and lower compression roller, and the upper pressure roller is arranged at the side of the precompressed belt away from the feed belt, institute
State the side that lower compression roller is arranged at the feed belt；
The cutting feed mechanism is arranged at the top of the conveying mechanism.
More excellent, the cutting feed mechanism includes cradle and blank frame, and the blank frame is arranged at the cradle
Bottom, the blank frame is made up of four blank plates of rectangular arrangement, bottom of the blank plate along the cradle
Four edges extend downwardly.
More excellent, the medial surface relative distance and the length and width dimensions phase of required biscuit of four blank plates of rectangular arrangement
Deng.
More excellent, the cutting feed mechanism includes cradle and cutter device, and the cutter device is arranged at described pre-
Between press mechanism and the cradle, the cutter device includes cutting frame, drive mechanism and cutting blade, the cutting machine
The top for being placed in the conveying skin is set up, the cutting blade is arranged in the drive mechanism, and the drive mechanism is arranged at
The inside of the cutting frame.
More excellent, the inside of the cradle is provided with collection air flue, and the baseplane of the cradle is evenly provided with multiple gas
Hole, the stomata connect with the collection air flue.
More excellent, one end of the collection air flue is additionally provided with gas port, and the gas port is connected with vacuum generator.
More excellent, the upper pressure roller is at least provided with one.
More excellent, the lower compression roller is at least provided with one.
It is an object of the invention to propose a kind of filling method and device of Ceramic Tiles shaping, by prepressing device, by powder
Material compacting caking becomes the material base with some strength, is then cut into the biscuit suitable with framed size, then led to cradle
Cross vacuum suction and lifting, and biscuit is sent in framed interior, greatly reduce and decorate texture during filler and style is damaged
Bad probability, it ensure that adobe thickness is uniform, improve the quality of production.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of the present of invention；
Fig. 2 is the structural representation of one embodiment of the present of invention；
Fig. 3 is the structural representation of the cradle of one embodiment of the present of invention；
Fig. 4 is the upward view of the cradle of one embodiment of the present of invention；
Fig. 5 is the structural representation of the cutting feed mechanism of one embodiment of the present of invention；
Fig. 6 is the upward view of the cutting feed mechanism of one embodiment of the present of invention；
Fig. 7 is the schematic diagram of one embodiment of the present of invention；
Fig. 8 is the schematic diagram of one embodiment of the present of invention；
Wherein：1 is conveying mechanism；11 be feed belt；12 be transfer roller；2 be precompressed mechanism；21 be precompressed belt；22
For home roll；23 be pressure roller；231 be upper pressure roller；232 be lower compression roller；3 be cutting feed mechanism；31 be cradle；313 be gas collection
Road；3131 be gas port；314 be stomata；32 be blank frame；321 be blank plate；33 be cutter device；331 be cutting frame；
332 be drive mechanism；333 be cutting blade.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by specific embodiment mode.
A kind of filling method of Ceramic Tiles shaping, comprises the following steps：
A, by prepressing device, the material base that powder pressing caking is become to have some strength；
B, after material base being cut into the biscuit than framed undersized, biscuit is lifted by vacuum suction with cradle；
C, the biscuit being adsorbed in cradle is inserted in framed.
As shown in Figure 5 and Figure 6, the filling method of this Ceramic Tiles shaping with using distributing trolley directly by powder in the prior art
Material pushes to be compared in framed surface, by setting prepressing device, the powder that conveying mechanism conveying comes is compacted, caking becomes
Material base with some strength, biscuit is formed after then material base is cut by framed size, using vacuum generator by cradle
After vacuumizing, cradle moves down, and lifts after the biscuit of well cutting is adsorbed onto into cradle and delivers to framed top, leads to cradle
Compressed air, biscuit are just fallen into framed.Avoid during using distributing trolley push powder, powder bottom and conveying mechanism
Feed belt rub, flow powder, destroy the decoration texture and style of powder, improve Ceramic Tiles shaping production
Quality.
Further description, in the step B material base cutting adsorb lifting with cradle and can synchronously carry out.Step B
Middle material base cutting is synchronous with feeding process to be carried out, and the linking without idle will be realized between different processes, further to improve pottery
The efficiency of tile forming filler.
A kind of filler device of Ceramic Tiles shaping, including conveying mechanism 1, precompressed mechanism 2 and cutting feed mechanism 3；It is described
Conveying mechanism 1 includes feed belt 11 and transfer roller 12, and the transfer roller 12 is arranged at the both ends of the conveying mechanism 1, described
Feed belt 11 wraps up the outside for being arranged at the transfer roller 12；The precompressed mechanism 2 is arranged at the upper of the conveying mechanism 1
Portion, the precompressed mechanism 2 include precompressed belt 21, home roll 22 and pressure roller 23, and the home roll 22 is arranged at the driving belt 11
Top, the precompressed belt 21 is arranged at the outer surface of the home roll 22, and the pressure roller 23 includes upper pressure roller 231 and lower compression roller
232, the upper pressure roller 231 is arranged at side of the precompressed belt 21 away from the feed belt 11, and the lower compression roller 232 is set
It is placed in the side of the feed belt 11；The cutting feed mechanism 3 is arranged at the top of the conveying mechanism 1.
As shown in the figures 1 and 2, conveying mechanism 1, precompressed mechanism 2 and cutting feed mechanism 3 are set in this example, and powder passes through defeated
, will by the pressure roller 23 of the precompressed mechanism 2 before sending the feed belt 11 of mechanism 1 to be delivered to the precompressed mechanism 2
Powder compacting, caking form the material base of some strength, after material base is cut into biscuit by the cutting feed mechanism 3, deliver to
In framed, the linking without idle will be realized between different processes, improve the production efficiency of Ceramic Tiles shaping filler.
Further description, the cutting feed mechanism 3 include cradle 31 and blank frame 32, and the blank frame 32 is set
The bottom of the cradle 31 is placed in, the blank frame 32 is made up of four blank plates 321 of rectangular arrangement, the blank plate
321 extend downwardly along four edges of the bottom of the cradle 31.
Embodiment 1：As shown in figure 1, by the blank frame 32 according to framed size, the phase of the blank plate 321 is adjusted
After adjusting the distance, the blank frame 32 is fixedly installed in the bottom of the cradle 31, makes the cutting material base of cutting feed mechanism 3
Synchronously carried out with conveying biscuit, shorten the time to be cut such as cradle 31, the packing efficiency of production line is at least improved
One times, greatly improve production efficiency.
Further description, medial surface relative distance and the required element of four blank plates 321 of rectangular arrangement
The length and width dimensions of base are equal.
Further description, the cutting feed mechanism 3 include cradle 31 and cutter device 33, the cutter device
33 are arranged between the precompressed mechanism 2 and the cradle 31, and the cutter device 33 includes cutting frame 331, driving machine
Structure 332 and cutting blade 333, the cutting frame 331 are arranged at the top of the belt conveyor 11, the cutting blade 333
The drive mechanism 332 is arranged at, the drive mechanism 332 is arranged at the inside of the cutting frame 331.
Embodiment 2：As shown in Fig. 2 the cutting feed mechanism 3 is divided for cradle 31 and cutter device 33, it is described to cut
Cut device 33 to be installed between the precompressed mechanism 2 and the cradle 31, cutter device 33 runs simultaneously work with cradle 31
Make, the biscuit after cutter device 33 is cut is delivered in framed by cradle 31, repeats this process.The cutter device 33
The cutting blade 333 is driven to cut material base by the drive mechanism 332, and obtains the biscuit of required size.
Further description, as shown in figure 3, the inside of the cradle 31 is provided with collection air flue 313, the cradle 31
Baseplane be provided with multiple stomatas 314, the stomata 314 connects with the collection air flue 313.The stomata 314 is used for true
Biscuit after the attached cutting of suction, the stomata 314 are evenly provided with multiple, and preferably biscuit is adsorbed, and prevent from transporting element
Situations such as being dropped during base, avoid and cause to damage and waste, improve reliability and production efficiency.
Further description, one end of the collection air flue 313 are additionally provided with gas port 3131, the gas port 3131 with it is true
Empty generator connection.The gas port 3131 of the collection air flue 313 is connected with vacuum generator, is extracted in the cradle 31
Air, facilitate the extraction of biscuit.
Further description, the upper pressure roller 231 is at least provided with one.As shown in figure 1, four institutes are provided with this example
Pressure roller 231 is stated, precompressed, the material base for making it become to have some strength preferably are carried out to powder.
Further description, the lower compression roller 232 is at least provided with one.Four lower compression rollers are provided with this example
232, precompressed, the material base for making it become to have some strength preferably are carried out to powder.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area
Personnel would not require any inventive effort the other embodiments that can associate the present invention, and these modes are fallen within
Within protection scope of the present invention.
Claims (10)
- A kind of 1. filling method of Ceramic Tiles shaping, it is characterised in that：Comprise the following steps：A, by prepressing device, the material base that powder pressing caking is become to have some strength；B, after material base being cut into the biscuit than framed undersized, biscuit is lifted by vacuum suction with cradle；C, the biscuit being adsorbed in cradle is inserted in framed.
- A kind of 2. filling method of Ceramic Tiles shaping according to claim 1, it is characterised in that：Material base in the step B Cutting can be carried out synchronously with cradle absorption lifting.
- A kind of 3. filler device of Ceramic Tiles shaping, it is characterised in that：Including conveying mechanism, precompressed mechanism and cutting feeder Structure；The conveying mechanism includes feed belt and transfer roller, and the transfer roller is arranged at the both ends of the conveying mechanism, described Feed belt wraps up the outside for being arranged at the transfer roller；The precompressed mechanism is arranged at the top of the conveying mechanism, and the precompressed mechanism includes precompressed belt, home roll and pressure roller, The home roll is arranged at the top of the driving belt, and the precompressed belt is arranged at the outer surface of the home roll, the pressure roller Including upper pressure roller and lower compression roller, the upper pressure roller is arranged at the side of the precompressed belt away from the feed belt, under described Pressure roller is arranged at the side of the feed belt；The cutting feed mechanism is arranged at the top of the conveying mechanism.
- A kind of 4. filler device of Ceramic Tiles shaping according to claim 3, it is characterised in that：The cutting feed mechanism Including cradle and blank frame, the blank frame is arranged at the bottom of the cradle, and the blank frame is by rectangular arrangement Four blank plate compositions, four edges of bottom of the blank plate along the cradle extend downwardly.
- A kind of 5. filler device of Ceramic Tiles shaping according to claim 4, it is characterised in that：Four of rectangular arrangement The medial surface relative distance of blank plate is equal with the length and width dimensions of required biscuit.
- A kind of 6. filler device of Ceramic Tiles shaping according to claim 3, it is characterised in that：The cutting feed mechanism Including cradle and cutter device, the cutter device is arranged between the precompressed mechanism and the cradle, the cutting Device includes cutting frame, drive mechanism and cutting blade, and the cutting frame is arranged at the top of the conveying skin, described to cut Cutting blade is arranged in drive mechanism, and the drive mechanism is arranged at the inside of the cutting frame.
- A kind of 7. filler device of Ceramic Tiles shaping according to claim 4 or 6, it is characterised in that：The cradle Inside is provided with collection air flue, and the baseplane of the cradle is evenly provided with multiple stomatas, and the stomata connects with the collection air flue.
- A kind of 8. filler device of ceramics shaping according to claim 7, it is characterised in that：One end of the collection air flue is also Provided with gas port, the gas port is connected with vacuum generator.
- A kind of 9. filler device of Ceramic Tiles shaping according to claim 3, it is characterised in that：The upper pressure roller is at least set There is one.
- A kind of 10. filler device of Ceramic Tiles shaping according to claim 3, it is characterised in that：The lower compression roller is at least Provided with one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711135401.8A CN107672015A (en) | 2017-11-16 | 2017-11-16 | A kind of filling method and device of Ceramic Tiles shaping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711135401.8A CN107672015A (en) | 2017-11-16 | 2017-11-16 | A kind of filling method and device of Ceramic Tiles shaping |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107672015A true CN107672015A (en) | 2018-02-09 |
Family
ID=61149456
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711135401.8A Pending CN107672015A (en) | 2017-11-16 | 2017-11-16 | A kind of filling method and device of Ceramic Tiles shaping |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107672015A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227890A (en) * | 2018-10-18 | 2019-01-18 | 天津市静搏轻型建材有限公司 | A kind of Novel block brick processing technology |
| CN111902250A (en) * | 2018-03-26 | 2020-11-06 | ***陶瓷股份公司 | Method for pressing ceramic plates |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907669A (en) * | 2006-08-21 | 2007-02-07 | 阎海军 | Assistant feeding device for ceramic tile production and forming device |
| CN102343623A (en) * | 2011-09-22 | 2012-02-08 | 佛山市河之舟机电有限公司 | Method and equipment for distributing lines and textures in artificial stones |
| CN104870341A (en) * | 2012-10-19 | 2015-08-26 | 陶氏环球技术有限责任公司 | Device, system, and method for lifting and moving formable and/or collapsible parts |
| CN207656926U (en) * | 2017-11-16 | 2018-07-27 | 佛山市恒力泰机械有限公司 | A kind of molding filler device of Ceramic Tiles |
-
2017
- 2017-11-16 CN CN201711135401.8A patent/CN107672015A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1907669A (en) * | 2006-08-21 | 2007-02-07 | 阎海军 | Assistant feeding device for ceramic tile production and forming device |
| CN102343623A (en) * | 2011-09-22 | 2012-02-08 | 佛山市河之舟机电有限公司 | Method and equipment for distributing lines and textures in artificial stones |
| CN104870341A (en) * | 2012-10-19 | 2015-08-26 | 陶氏环球技术有限责任公司 | Device, system, and method for lifting and moving formable and/or collapsible parts |
| CN207656926U (en) * | 2017-11-16 | 2018-07-27 | 佛山市恒力泰机械有限公司 | A kind of molding filler device of Ceramic Tiles |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111902250A (en) * | 2018-03-26 | 2020-11-06 | ***陶瓷股份公司 | Method for pressing ceramic plates |
| CN111902250B (en) * | 2018-03-26 | 2022-09-13 | ***陶瓷股份公司 | Method for pressing ceramic plates |
| CN109227890A (en) * | 2018-10-18 | 2019-01-18 | 天津市静搏轻型建材有限公司 | A kind of Novel block brick processing technology |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180209 |