CN107672005A - A kind of ceramic batch transmission, storage and drying system - Google Patents
A kind of ceramic batch transmission, storage and drying system Download PDFInfo
- Publication number
- CN107672005A CN107672005A CN201710826573.3A CN201710826573A CN107672005A CN 107672005 A CN107672005 A CN 107672005A CN 201710826573 A CN201710826573 A CN 201710826573A CN 107672005 A CN107672005 A CN 107672005A
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- Prior art keywords
- center pillar
- lateral column
- drying
- ceramic batch
- kiln car
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- 239000000919 ceramic Substances 0.000 title claims abstract description 69
- 238000001035 drying Methods 0.000 title claims abstract description 69
- 238000003860 storage Methods 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 238000001914 filtration Methods 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000032258 transport Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 241000233855 Orchidaceae Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The embodiment of the present invention discloses a kind of ceramic batch transmission, storage and drying system, including charging crane, kiln car and drying shed, the charging crane include support, rolling mechanism, drive mechanism and supporting plate, and the support includes column, the first curb girder and the second curb girder；The kiln car includes vehicle frame and wheel group, and the vehicle frame includes chassis and layer frame, and the layer frame is arranged on the top of chassis.The drying shed includes drying line, hot-air system and heat-exchange system.Using the present invention, handling facilities are dried kiln car with ceramic blank and coordinated, automatically ceramic batch is loaded and unloaded into ceramic blank and dries kiln car, it is achieved thereby that automated handling, the ceramic blank dries kiln car and enters line slip along kiln car guide rail, automatic transportation is realized, manpower is saved, finally realizes unmanned automatic assembly line operation.
Description
Technical field
The present invention relates to a kind of ceramic batch automated programming system, more particularly to a kind of transmission of ceramic batch, storage and
Drying system.
Background technology
Storing mode of the ceramic industry between semi-finished product are processed into the process of product is the artificial base car or again of pulling at present
Fast line means of transportation.Wherein, there is the problems such as big operation labor intensity, Ren Yuanduo, overall efficiency is low, cost is high in hand blank-transport vehicle；
And although double-speed chain means of transportation can realize that automatic production line transports, big, cost of investment height, equipment are vibrated in the presence of transport switching
The problems such as reliability is low, maintenance cost is high.
In addition, being needed after ceramic batch shaping by drying and processing, then fire.The existing usual fixed placement of ceramic batch
In carrying out drying and processing in dry kiln.This dry kiln single treatment amount is few, and enters kiln discharge and be required for artificial treatment, worker's
Labor intensity is big, and operating efficiency is low.On the other hand, existing dry kiln is carried out by heater strip and circulating fan to ceramic batch
Drying process, hot blast circulate the degree of drying disunity for not enough uniformly, easily causing ceramic batch between ceramic batch, waste
The energy, influence the final product quality of ceramics.
The content of the invention
Technical problem to be solved of the embodiment of the present invention is, there is provided a kind of ceramic batch transmission, storage and dry system
System, ceramic batch can automatically transmit, deposited and be sent into drying system be dried, and automaticity is high, improve production effect
Rate, save the energy.
In order to solve the above-mentioned technical problem, the embodiments of the invention provide a kind of transmission of ceramic batch, storage and dry system
System, including charging crane, kiln car and drying shed,
The charging crane includes support, rolling mechanism, drive mechanism and supporting plate, and the support includes column, the first side
Beam and the second curb girder, the rolling mechanism are set on the bracket, and the drive mechanism drives the rolling mechanism to be rolled
Dynamic, the supporting plate is placed on rolling mechanism surface；
The kiln car includes vehicle frame and wheel group, and the vehicle frame includes chassis and layer frame, and the layer frame is arranged on the upper of chassis
Side, wherein, the layer frame includes lateral column and center pillar, and between lateral column, the lateral column is set the center pillar along the center pillar direction
There is the first projection, first projection drags support for lateral column, and the center pillar is provided with two second projections along both sides lateral column direction, described
Second projection drags support for column；The wheel group is located at the bottom of chassis；The wheel group makes the vehicle frame be carried out along kiln car guide rail
Slide.
The drying shed includes drying line, hot-air system and heat-exchange system,
First hot blast main and first point warm-air pipe of the hot-air system including being located at drying line one end, described first point
Steam pipe is provided with warm-air pipe；And located at the second hot blast main of the drying line other end and second point of warm-air pipe, described first
Hot blast main is connected with hot air apparatus, and second hot blast main is connected with exhaust opening；
The drying line side is provided with circulation airduct parallel with it, the both ends of the circulation airduct and the both ends of drying line
Corresponding connection；The both ends of the circulation airduct have been also respectively connected with first circulation branch pipe and second circulation branch pipe；
The heat-exchange system includes tubular heat exchanger, heat source import and the first circulation branch pipe of the tubular heat exchanger
Connected with second circulation branch pipe, medium entrance is connected with cool air hose, and media outlet is connected with the hot air apparatus.
As the improvement of such scheme, the lateral column includes the first lateral column, the second lateral column and the 3rd lateral column, first side
Post and the second lateral column are arranged on the both sides on chassis top, and the 3rd lateral column is between the first lateral column and the second lateral column；It is described
Center pillar includes the first center pillar, the second center pillar, the 3rd center pillar, the 4th center pillar, the 5th center pillar and the 6th center pillar, wherein, the first center pillar,
Between the first lateral column and the second lateral column, the 4th center pillar, the 5th center pillar and the 6th center pillar are located at for second center pillar and the 3rd center pillar
Between second lateral column and the 3rd lateral column；Back timber is provided between the top of first lateral column and the 3rd lateral column.
As the improvement of such scheme, the distance between the lateral column and center pillar are the first distance, between center pillar and center pillar
Distance be second distance, it is described first distance be more than second distance；The first straining beam is provided between lateral column and center pillar, center pillar is with
The second straining beam is provided between post.
As the improvement of such scheme, the rolling mechanism includes club system, servo system and rolls system, the rod
Bar system includes club, club support base and deep groove ball bearing, and the servo system includes bearing beam and bearing holder (housing, cover), the rolling
System includes bearing seat beam, driven wheel frame, engagement plate, driven shaft, double guide rail, double strand chain, duplex chain wheel, driven pulley branch
Seat, follower plate and driven shaft sleeve, the bearing beam and bearing seat beam are separately mounted to the both ends of two the second curb girders, the club
One end be connected by club support base with deep groove ball bearing on the bearing beam, the other end of the club passes through driven pulley
Bearing is arranged on double strand chain, and the double strand chain and duplex chain wheel are arranged on the double guide rail, and the club is double
Rolled under the drive of row chain bar.
As the improvement of such scheme, the rolling system also includes tensioning clamping plate, tensioning plate and tensioning duplex chain wheel, institute
State tensioning duplex chain wheel to be attached by tensioning plate and tensioning clamping plate, the tensioning clamping plate is arranged on second curb girder.
As the improvement of such scheme, the drive mechanism includes motor and motor cabinet, and the motor passes through the motor
Seat is rack-mount, and the electrode drive rolls the double strand chain of system and duplex chain wheel rolls, and then drives club to carry out
Roll；The support is provided with three layer of first curb girder and the second curb girder, be correspondingly provided with every layer of second curb girder rolling mechanism,
Drive mechanism and supporting plate.
As the improvement of such scheme, the first circulation branch pipe and second circulation branch pipe are connected with filtering room, the mistake
Filter room is used to filter the dust in waste gas；The filtering roof portion is connected with the heat source import of the tubular heat exchanger；It is described
Hot air apparatus includes air exhauster and heater.
As the improvement of such scheme, the air inlet of the air exhauster is also associated with anxious suction opeing.
As the improvement of such scheme, the side of the drying line is provided with charging aperture；It is provided with to enter automatically at the charging aperture
Stockline, ceramic batch is sent into kiln car by the automatic feed line, and ceramic batch is sent into charging aperture by kiln car.
As the improvement of such scheme, the steam pipe is connected with boiler.
Implement the embodiment of the present invention, have the advantages that：
1st, kiln car provided by the invention, including vehicle frame and wheel group, the vehicle frame include chassis and layer frame, and the layer frame is set
In the top of chassis, wherein, the layer frame includes lateral column and center pillar, and the center pillar is between lateral column, and the lateral column is described in
Center pillar direction be provided with it is first raised, described first it is raised drag support for lateral column, the center pillar is along both sides lateral column direction provided with two the
Two is raised, and second projection drags support for column, and the wheel group is located at the bottom of base, and the wheel group makes the vehicle frame along kiln
Car guide rail enters line slip, realizes automatic transportation, saves manpower.In addition, layer frame can place more than one piece ceramic batch, ceramic batch with
Supporting plate is placed in layer frame as kiln car is dried together together, is reduced transport number, is saved manpower.
2nd, handling facilities and ceramic blank provided by the invention are dried kiln car and coordinated, and ceramic batch is loaded and unloaded into ceramic blank automatically
Kiln car is dried, it is achieved thereby that automated handling, the ceramic blank dries kiln car and enters line slip along kiln car guide rail, realizes automatic
Change transport, save manpower, finally realize unmanned automatic assembly line operation.
3rd, drying shed provided by the invention, including drying line, hot-air system and heat-exchange system, the drying line is to ceramic blank
Material progress is continuous drying, and the hot-air system provides circulating air for drying line, and ceramic batch is uniformly dried, described to change
Hot systems can will be used for the dried tail gas of ceramic batch and cold wind will be heated by tubular heat exchanger, energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the kiln car in the embodiment of the present invention；
Fig. 2 is the front view of the kiln car in the embodiment of the present invention；
Fig. 3 is the left view of the kiln car in the embodiment of the present invention；
Fig. 4 is the view of the kiln car placing ceramic embryo material in the embodiment of the present invention；
Fig. 5 is the side structure schematic diagram of the handler in the embodiment of the present invention；
Fig. 6 is the another side structural representation of the handler in the embodiment of the present invention；
Fig. 7 is the overlooking the structure diagram of the handler in the embodiment of the present invention；
Fig. 8 is the operation principle schematic diagram of the handler in the embodiment of the present invention；
Fig. 9 is the overall structure diagram of the drying shed in the embodiment of the present invention；
Figure 10 is running status schematic diagram of the ceramic batch in this ceramic batch drying shed of the present invention；
Figure 11 is Fig. 9 B portions enlarged drawing；
Figure 12 is Fig. 9 A portions enlarged drawing.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing
It is described in detail on step ground.Only this is stated, appearance in the text of the invention or the side such as the up, down, left, right, before and after that will appear from, inside and outside
Position word, only on the basis of the accompanying drawing of the present invention, it is not the specific restriction to the present invention.
With reference to Fig. 1, Fig. 3, Fig. 4 and Fig. 9-Figure 12, first embodiment of the invention provides a kind of ceramic batch transmission, storage
And drying system, including charging crane, kiln car and drying shed, storage and transfer of the charging crane for ceramic batch, kiln car use
Ceramic batch is dried in transporting ceramic batch and entering in drying shed, drying shed is used to provide circulating air, by ceramic blank
Material uniformly drying.
Wherein, the charging crane includes support 7, rolling mechanism 8, drive mechanism 9 and supporting plate 66, and the support 7 includes
Column 71, the first curb girder 72 and the second curb girder 73.The support 7 is provided with three layer of first curb girder 73 of curb girder 72 and second.Specifically
, three layer of first curb girder 72 is provided with along first method between each two column 71, is set in a second direction between each two column 72
There is three layer of second curb girder 73.Rolling mechanism 8, drive mechanism 9 and supporting plate 66 are correspondingly provided with every layer of second curb girder 73.At this
In the other embodiment of application, four layers or five layer of second curb girder 73 can be provided between each two column 72 in a second direction, is had
Body is configured according to the size of product.
The kiln car includes vehicle frame 1 and wheel group 2；
The vehicle frame 1 includes chassis 11 and layer frame 12, and the layer frame 12 is arranged on the top of chassis 11, wherein, the layer
Frame 12 includes lateral column 13 and center pillar 14, and between lateral column 13, the lateral column 13 is set the center pillar 14 along the direction of center pillar 14
Have it is first raised, described first it is raised drag support 131 for lateral column, the center pillar 13 along the direction of both sides lateral column 13 be provided with two it is second convex
Rise, second projection drags support 141 for center pillar；The wheel group 2 is located at the bottom of chassis 11；The wheel group 2 makes the edge of vehicle frame 1
Kiln car guide rail and enter line slip.
The drying shed includes drying line 4, hot-air system 5 and heat-exchange system 6,
The hot-air system 5 includes the first hot blast main 51 and first point of warm-air pipe 52 located at the one end of drying line 4, described
Steam pipe 53 is provided with first point of warm-air pipe 52；And located at the second hot blast main 54 of the other end of drying line 4 and second point of heat
Airduct 55, first hot blast main 51 are connected with hot air apparatus 56, and second hot blast main 54 is connected with exhaust opening 57；
The side of drying line 4 is provided with circulation airduct 41 parallel with it, the both ends of the circulation airduct 41 and drying line 4
Both ends corresponding connect；The both ends of the circulation airduct 41 have been also respectively connected with first circulation branch pipe 42 and second circulation branch pipe
43；
The heat-exchange system 6 includes tubular heat exchanger 61, the heat source import 611 and first of the tubular heat exchanger 61
Loop branch pipe 42 and second circulation branch pipe 43 are connected, and medium entrance 612 is connected with cool air hose, media outlet 613 and the hot blast
Device 56 connects.The cool air hose connects with outside air.
Second embodiment of the invention illustrates the concrete structure of charging crane, kiln car and drying shed.
Charging crane：
With reference to Fig. 5-Fig. 7, for the overall construction intensity of reinforced support 7, reinforcing bar 74 is provided between every layer of first curb girder 72.
Specifically, the lower end of the reinforcing bar 74 spends orchid 75 to be fixed on the first curb girder 72 with spending orchid 75 to be connected, and by described.It is preferred that
, the reinforcing bar 74 is diagonally fixed on two layers of first curb girders 72.
The rolling mechanism 8 is arranged on the support 7.Wherein, the rolling mechanism 8 includes club system, driven system
System and rolling system.
The club system includes club 811, club support base 812 and deep groove ball bearing 813.The servo system includes
Bearing beam 821 and bearing holder (housing, cover) 822.The rolling system includes bearing seat beam 831, driven wheel frame 832, engagement plate 833, driven shaft
834th, double guide rail 835, double strand chain 836, duplex chain wheel 837, driven wheeling support 838, follower plate 839 and driven shaft sleeve 830.
The bearing beam 821 and bearing seat beam 831 are separately mounted to the both ends of two the second curb girders 73, the bearing beam 821, bearing block
It is parallel to each other between the curb girder 72 of beam 831 and first.One end of the club 811 passes through club support base 812 and deep groove ball bearing
813 connections are arranged on bearing seat beam 831.The deep groove ball bearing 813 is provided with bearing holder (housing, cover) 814, prevents club 811 from shifting.Institute
The other end for stating club 811 is arranged on double strand chain 836 by driven wheeling support 838, the double strand chain 836 and double strand chain
Wheel 837 is arranged on the double guide rail 835, and the club 811 is rolled under the drive of double strand chain 836.
The rolling system also includes tensioning clamping plate 84, tensioning plate 85 and tensioning duplex chain wheel 86, the tensioning double strand chain
Wheel 86 is attached by tensioning plate 85 and tensioning clamping plate 84, and the tensioning clamping plate 84 is arranged on second curb girder 73.
It should be noted that in order to prevent club 811 from shifting, the rolling system also includes guardrail 87 and guardrail fixture
88, the guardrail 87 is arranged on bearing seat beam 831 by guardrail fixture 88.
The drive mechanism 9 includes motor 91 and motor cabinet 92, and the motor 91 is arranged on branch by the motor cabinet 92
On frame 7.Specifically, the electrode 91 drives the double strand chain 836 of rolling system and duplex chain wheel 837 to roll, and then drive rod
Rod 811 is rolled.
Kiln car：
With reference to Fig. 9-Figure 12, the wheel group 2 is cast steel wheel.
The lateral column 13 includes the first lateral column 132, the second lateral column 133 and the 3rd lateral column 134, the He of the first lateral column 132
Second lateral column 133 is arranged on the both sides on the top of chassis 11, and the 3rd lateral column 134 is located at the first lateral column 132 and the second lateral column 133
Between.
The center pillar 14 is included in the first center pillar 142, the second center pillar 143, the 3rd center pillar 144, the 4th center pillar the 145, the 5th
The center pillar 147 of post 146 and the 6th, wherein, the first center pillar 142, the second center pillar 143 and the 3rd center pillar 144 are located at the and of the first lateral column 132
Between second lateral column 133, the 4th center pillar 145, the 5th center pillar 146 and the 6th center pillar 147 are located at the second lateral column 133 and the 3rd lateral column
Between 134.
Further, the distance between lateral column 13 and center pillar 14 are the first distance, the distance between center pillar 14 and center pillar 14
For second distance, first distance is more than second distance.So, kiln car can place different size of ceramic batch, save empty
Between, it is not necessary to various sizes of kiln car is used, saves finished product.
In order to strengthen the overall construction intensity of kiln car, prevent kiln car from deforming, the is provided between the lateral column 13 and center pillar 14
One straining beam 31, the second straining beam 32 is provided between center pillar 14 and center pillar 14.Further in order to strengthen the overall construction intensity of kiln car,
Back timber 15 is provided between the top of the lateral column 134 of first lateral column 132 and the 3rd.
It should be noted that in order to transport more ceramic batch, the layer frame 12 is vertically provided with 2-10 layers.It is excellent
Choosing, the layer frame 12, which is set, to be of five storeys.
In order that the layer frame 12 of kiln car can place the big ceramic batch of weight, the lateral column drags the material of support 131 to be preferably
Steel plate, but not limited to this.It is preferably steel plate that the center pillar, which drags the material of support 141, but not limited to this.In other implementations of the application
Example, it can also be aluminium alloy and iron that the lateral column, which drags the material of support 131, and it can also be that aluminium closes that the center pillar, which drags the material of support 141,
Gold and iron.For the ease of mounting and dismounting kiln car, the lateral column drags support 131 and the connected mode of the lateral column 13 to connect for bolt
Connect, it is bolt connection that the center pillar, which drags support 141 and the connected mode of the center pillar 14,.
As shown in Fig. 2 in order to place more ceramic batch, the lateral column 13 is arranged with two centered on center pillar 14
Group lateral column 13, such structure both save space, are easy to placing ceramic blank again.Calculated with the kiln car of 5 framves layer by layer, kiln car
Overall weight is less than 1.5 tons, can place 80 ceramic batch, and overall weight is less than 2.5 tons, effectively reduces the load-bearing pressure to floor
Power.
As shown in figure 3, ceramic batch 55 and supporting plate 66 are placed in layer frame 12 together.Specifically, support is dragged with the lateral column
131 and center pillar to drag support 141 be stress point, supporting plate 66 is placed above, because ceramic embryo material 55 is semi-finished product, shifted in transport
During can not be individually moved, it is necessary to place it on supporting plate, moved together using supporting plate as carrier, on such kiln car not
Need to set supporting plate in addition, be advantageous to mitigate the overall weight of kiln car.
As shown in figure 8, Fig. 8 is the operating diagram that a kind of ceramic blank of the present invention dries kiln car and its handling facilities, wherein,
Ceramic batch 55 is placed on supporting plate 66, and shown supporting plate 66 is placed on club 77, and the supporting plate 66 is together with ceramic batch 55
Moved horizontally as club 77 is scrolled into row, be finally displaced into ceramic blank and dry in the layer frame 22 of kiln car, it is achieved thereby that automatically
Makeup is unloaded, and the ceramic blank dries kiln car and enters line slip along kiln car guide rail, realizes automatic transportation, saves manpower, final real
Existing unmanned automatic assembly line operation.
Drying shed：
The first circulation branch pipe 42 and second circulation branch pipe 43 are connected with filtering room 45, and the filtering room 45 is used to filter
Dust in waste gas.The top of filtering room 45 is connected with the heat source import 611 of the tubular heat exchanger 61.The hot blast dress
Putting 56 includes air exhauster 561 and heater 562.The air inlet of the air exhauster 561 is also associated with anxious suction opeing 46.The baking
The side of main line 4 is provided with charging aperture 411.It is provided with automatic feed line at the charging aperture 411, the automatic feed line is by ceramic blank
Material is sent into small in-car, and ceramic batch is sent into charging aperture 411 by dolly.
Preferably, the steam pipe 53 is connected with boiler, and the boiler produces steam, and first is fed to by steam pipe 53
Divide at warm-air pipe 52.Each first hot blast main 51 is connected with four first point of warm-air pipes 52, and each first point of warm-air pipe 52 is set
There is independent control valve.The exhaust opening 57 is provided with tail air exhauster 58.
The operation principle of this patent drying shed is as follows：Ceramic batch is sent into charging aperture 411 by ceramic batch by dolly, and
The other end is slowly moved in the one end of drying line 4.Cold wind enters heater 562 by air inlet, by heater 562
Passed through after heating and the first hot blast main 51 is entered by air exhauster 561.In order to save the energy of cold air heating, the heater 562
Tubular heat exchanger 61 is also associated with, the tubular heat exchanger 61 will be used as thermal source by the tail gas after drying line 4, with suction
Cold wind carry out heat exchange, make cold air heating to being heated to predetermined temperature, the heating by heater 562 again after certain temperature
Device 562 can be finned heat exchanger.Air after heating is passed through in first point of warm-air pipe 52, and steam pipe 53 is toward first point of warm
Airduct 52 sprays into steam, adjusts the humidity of hot blast.Be passed through the hot blast of first point of warm-air pipe 52 by after drying line 4 successively via
Two points of hot blast mains 54 of warm-air pipe 55 and second are discharged by exhaust opening 57.
Because 51, first points of the first hot blast main, 52, second points of warm-air pipe warm-air pipe 55 and second hot blast main 54 is pair
Claim design, its structure is similar, can be from second point of air intake of 55 and second hot blast main of warm-air pipe 54, from the first master in the case of necessary
Warm-air pipe 51 and first point of air-out of warm-air pipe 52, make the trend of ceramic batch turn round.Further, since the side of drying line 4 is set
There is a circulation airduct 41 parallel with it, the air in drying line 4 can be by circulating airduct 41 via the He of first circulation branch pipe 42
Second circulation branch pipe 43 enters tubular heat exchanger 61, and cold wind is heated.Because different circulation airducts 41 passes through first
Loop branch pipe 42 and second circulation branch pipe 43 collect, when a certain drying line 4 needs repairing or the trend of ceramic batch is turned round,
Air in different drying lines 4 can be dispatched via circulation airduct 41, will be directed to another baking by the air after certain drying line 4
The porch of main line or same drying line, realize that hot blast inner loop flows, lift drying effect, save the energy.
The above disclosed power for being only a kind of preferred embodiment of the present invention, the present invention can not being limited with this certainly
Sharp scope, therefore the equivalent variations made according to the claims in the present invention, still belong to the scope that the present invention is covered.
Claims (10)
1. a kind of ceramic batch transmission, storage and drying system, including charging crane, kiln car and drying shed, it is characterised in that
The charging crane includes support, rolling mechanism, drive mechanism and supporting plate, the support include column, the first curb girder and
Second curb girder, the rolling mechanism are set on the bracket, and the drive mechanism drives the rolling mechanism to be rolled, institute
State supporting plate and be placed on rolling mechanism surface；
The kiln car includes vehicle frame and wheel group, and the vehicle frame includes chassis and layer frame, and the layer frame is arranged on the top of chassis, its
In, the layer frame includes lateral column and center pillar, and for the center pillar between lateral column, the lateral column is provided with first along the center pillar direction
Projection, first projection drag support for lateral column, and the center pillar is provided with two second projections along both sides lateral column direction, and described second is convex
Rise and drag support for column；The wheel group is located at the bottom of chassis；The wheel group makes the vehicle frame enter line slip along kiln car guide rail.
The drying shed includes drying line, hot-air system and heat-exchange system,
The hot-air system includes the first hot blast main and first point of warm-air pipe located at drying line one end, first point of hot blast
Steam pipe is provided with pipe；And located at the second hot blast main of the drying line other end and second point of warm-air pipe, the first main heat
Airduct is connected with hot air apparatus, and second hot blast main is connected with exhaust opening；
The drying line side is provided with circulation airduct parallel with it, and the both ends of the circulation airduct are corresponding with the both ends of drying line
Connection；The both ends of the circulation airduct have been also respectively connected with first circulation branch pipe and second circulation branch pipe；
The heat-exchange system includes tubular heat exchanger, the heat source import of the tubular heat exchanger and first circulation branch pipe and the
Two loop branch pipes are connected, and medium entrance is connected with cool air hose, and media outlet is connected with the hot air apparatus.
2. ceramic batch as claimed in claim 1 transmission, storage and drying system, it is characterised in that the lateral column includes the
One lateral column, the second lateral column and the 3rd lateral column, first lateral column and the second lateral column are arranged on the both sides on chassis top, and the described 3rd
Lateral column is between the first lateral column and the second lateral column；The center pillar is included in the first center pillar, the second center pillar, the 3rd center pillar, the 4th
Post, the 5th center pillar and the 6th center pillar, wherein, the first center pillar, the second center pillar and the 3rd center pillar are located at the first lateral column and the second lateral column
Between, the 4th center pillar, the 5th center pillar and the 6th center pillar are between the second lateral column and the 3rd lateral column；First lateral column and the 3rd
Back timber is provided between the top of lateral column.
3. ceramic batch transmission, storage and drying system as claimed in claim 2, it is characterised in that the lateral column and center pillar
The distance between be the first distance, the distance between center pillar and center pillar are second distance, it is described first distance be more than second distance；
The first straining beam is provided between lateral column and center pillar, the second straining beam is provided between center pillar and center pillar.
4. ceramic batch transmission, storage and drying system as claimed in claim 1, it is characterised in that the rolling mechanism bag
Include club system, servo system and roll system, the club system includes club, club support base and deep groove ball bearing, institute
Stating servo system includes bearing beam and bearing holder (housing, cover), the rolling system include bearing seat beam, driven wheel frame, engagement plate, driven shaft,
Double guide rail, double strand chain, duplex chain wheel, driven wheeling support, follower plate and driven shaft sleeve, bearing beam and the bearing seat beam point
Not An Zhuan two the second curb girders both ends, one end of the club is connected by club support base with deep groove ball bearing to be arranged on
On bearing beam, the other end of the club is arranged on double strand chain by driven wheeling support, the double strand chain and double strand chain
Wheel is arranged on the double guide rail, and the club is rolled under the drive of double strand chain.
5. ceramic batch transmission, storage and drying system as claimed in claim 4, it is characterised in that the rolling system is also
Including tensioning clamping plate, tensioning plate and tensioning duplex chain wheel, the tensioning duplex chain wheel is connected by tensioning plate and tensioning clamping plate
Connect, the tensioning clamping plate is arranged on second curb girder.
6. ceramic batch transmission, storage and drying system as claimed in claim 5, it is characterised in that the drive mechanism bag
Motor and motor cabinet are included, the motor is rack-mount by the motor cabinet, and the electrode drive rolls the double of system
Chain and duplex chain wheel roll, and then drive club to be rolled；The support is provided with three layer of first curb girder and the second curb girder,
Rolling mechanism, drive mechanism and supporting plate are correspondingly provided with every layer of second curb girder.
7. ceramic batch transmission, storage and drying system as claimed in claim 1, it is characterised in that the first circulation branch
Pipe and second circulation branch pipe are connected with filtering room, and the filtering room is used to filter the dust in waste gas；It is described filtering roof portion with
The heat source import connection of the tubular heat exchanger；The hot air apparatus includes air exhauster and heater.
8. ceramic batch transmission, storage and drying system as claimed in claim 7, it is characterised in that the air exhauster enters
Air port is also associated with anxious suction opeing.
9. ceramic batch transmission, storage and drying system as claimed in claim 8, it is characterised in that the one of the drying line
Side is provided with charging aperture；Automatic feed line is provided with the charging aperture, ceramic batch is sent into kiln car by the automatic feed line, and
Ceramic batch is sent into by charging aperture by kiln car.
10. ceramic batch transmission, storage and drying system as claimed in claim 9, it is characterised in that the steam pipe and pot
Stove connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710826573.3A CN107672005B (en) | 2017-09-14 | 2017-09-14 | Ceramic blank conveying, storing and drying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710826573.3A CN107672005B (en) | 2017-09-14 | 2017-09-14 | Ceramic blank conveying, storing and drying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107672005A true CN107672005A (en) | 2018-02-09 |
| CN107672005B CN107672005B (en) | 2019-12-27 |
Family
ID=61136536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710826573.3A Active CN107672005B (en) | 2017-09-14 | 2017-09-14 | Ceramic blank conveying, storing and drying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107672005B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1025890A (en) * | 1963-05-08 | 1966-04-14 | Kesting Lorenz | Equipment for the production of wall-size prefabricated concrete building units |
| GB1034572A (en) * | 1963-06-14 | 1966-06-29 | S I I Fornaci Magnetti S P A | Improvements in or relating to the production of bricks or the like |
| CN204146277U (en) * | 2014-08-08 | 2015-02-11 | 广东绿洲农业有限公司 | Heated air circulation type dryer |
| CN205209086U (en) * | 2015-11-30 | 2016-05-04 | 四川鸿旺同宇能源科技有限公司 | Circulating energy -conserving drying shed |
-
2017
- 2017-09-14 CN CN201710826573.3A patent/CN107672005B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1025890A (en) * | 1963-05-08 | 1966-04-14 | Kesting Lorenz | Equipment for the production of wall-size prefabricated concrete building units |
| GB1034572A (en) * | 1963-06-14 | 1966-06-29 | S I I Fornaci Magnetti S P A | Improvements in or relating to the production of bricks or the like |
| CN204146277U (en) * | 2014-08-08 | 2015-02-11 | 广东绿洲农业有限公司 | Heated air circulation type dryer |
| CN205209086U (en) * | 2015-11-30 | 2016-05-04 | 四川鸿旺同宇能源科技有限公司 | Circulating energy -conserving drying shed |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107672005B (en) | 2019-12-27 |
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Address after: 528100 No. 3, South District, man Jiang Industrial Park, Nanshan Town, Sanshui District, Foshan, Guangdong Applicant after: GUANGDONG LEHUA HOME FURNISHING Co.,Ltd. Address before: 528100 No. 3, South District, man Jiang Industrial Park, Nanshan Town, Sanshui District, Foshan, Guangdong Applicant before: FOSHAN LEHUA HENGYE SANITARY WARE Co.,Ltd. |
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| CP03 | Change of name, title or address |
Address after: 528100 Building 1, No. 1, Kangyu Third Road, Nanshan Town, Sanshui District, Foshan City, Guangdong Province (application for residence) Patentee after: Arrow Home Group Co.,Ltd. Address before: 528100 No. 3, South District, Jiangdu Industrial Park, Nanshan Town, Sanshui District, Foshan, Guangdong Patentee before: GUANGDONG LEHUA HOME FURNISHING Co.,Ltd. |
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