CN107668702A - 一种枳椇酵素的生产工艺 - Google Patents
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Abstract
本发明公开了一种枳椇酵素的生产工艺，属于酵素的制备技术领域。本发明的枳椇酵素以新鲜、无腐烂枳椇作为原料，以乳酸菌、嗜酸乳杆菌、长双歧杆菌、酵母菌等为发酵素发酵，加入一定量的低聚异麦芽糖、益生菌，益生菌以低聚异麦芽糖为营养，迅速发酵形成酵素，当酵素达到一定浓度时，即可得到富含酵素的原液。
Description
技术领域
本发明涉及一种酵素制备技术领域，尤其是一种枳椇酵素的生产工艺。
背景技术
酵素是十多年来风靡于欧美国家、日本、东南亚、中国台湾等国家和地区，深受人们追捧的具有较好保健效果的微生物发酵制品。微生物酵素以一种或多种新鲜蔬菜、水果、菌菇、中草药等为原料，经多种有益菌发酵而产生的，含有丰富的维生素、酶、矿物质和次生代谢产物等营养成分的功能性微生物发酵产品。微生物通过其自身的物质代谢，使发酵原料分解产生很多复杂的中间代谢产物或交叉代谢产物，实现代谢物质之间的代谢转化，产生新的具有生理活性的物质和百余种新的生物酶。微生物酵素中不仅保存了发酵原料中原有的营养物质，而且发酵代谢过程还产生了一些新的生物活性成分。研究发现，微生物酵素中含有多种对人体有益的营养保健成分，包括多酚类(黄酮醇、类黄酮、花青素、儿茶素类、酚酸、苯乙烯、香豆素、木质素、丹宁酸、鞣质等)，有机酸(没食子酸、琥珀酸、丙酮酸、苹果酸等)，多种糖类和多种生物活性成分等，其主要的生物活性表现在延缓衰老、预防和治疗心脑血管疾病；显著的细菌生长抑制活性；抗氧化活性和免疫调节作用等。
枳椇系落叶乔，浑身是宝。木材纹理粗而美观，收缩率小，不易反翘，材质坚硬，适合作家俱及装饰用材。树皮、叶、根、果实，种子均可药用。树皮主治腓肠肌痉挛，小儿积食等；叶是止渴解燥的佳品；果实，种子为清凉利尿药，还可以解酒毒等。霜降一过，肥厚的肉质果柄开始成熟，特别是经过几次几霜后，其味香甜，营养丰富，生吃特有风味。含有30-40％的糖(葡萄糖)和苹果酸钙，是理想的儿童保健食品。果柄粉碎后加水可熬制果糖、饴膏、制饮料，发酵酿酒；果柄若制成果脯，比葡萄干还甜，比柿饼更有美味；经年保存完好的熟干果，风味更佳。积椇生长快，叶大而圆，叶色浓绿，树形优美，病虫害少，是理想的园林绿化树种，尤宜列入观光果园布局(但在酒厂附近不宜种植，因其枝叶、果实有败酒作用)。加之枳椇适应性广，种植容易，管理方便，是大有发展前景的树种。
发明内容
本发明实施例的目的在于提供一种枳椇酵素的生产工艺，旨在解决现有枳椇产品形式单调，缺乏枳椇酵素制备方法的问题。
本发明采用的技术方案为：
所述枳椇酵素的生产工艺和流程包括以下步骤：
(1)选取个头饱满，无腐烂，成熟的新鲜枳椇，除去腐烂，霉变的枳椇；
(2)枳椇清洗、干燥，干燥后对其进行消毒，用300W的超声波处理，处理时间为3分钟；
(3)采用手工或脱皮脱壳机进行脱皮脱壳，脱壳后进入破碎机内进行破碎，破碎至浆状；
(4)完全破碎之后将其放入食品级PE桶，按一吨枳椇加入100公斤低聚异麦芽糖进行混合，将其混合物在15℃～35℃的常温静置20天，使其充分混合；
(5)第一次混合后加入微量多种益生菌进行第一次厌氧发酵，其中益生菌主要为乳酸菌、嗜酸乳杆菌、酵母菌等；
(6)第一次发酵550天后，取液后用120目食品级不锈钢纱网进行过滤，除渣后得到枳椇酵素；
(7)以上步骤完成后开始第二次发酵，用不锈钢搅拌罐取枳椇酵素液体，加入低聚异麦芽糖(液体)，按5∶5的比例，将其混合物放入不锈钢灌内，然后再次加入微量多种益生菌，如乳酸菌、长双歧杆菌、酵母菌等，密封后第二次厌氧发酵，周期为45天。
本发明与现有技术相比，其有益效果为：
本发明原料中的枳椇富含碳水化合物、粗纤维、皂苷、黄酮、有机酸、维生素C、镁、挥发性油、钾、钙、磷等。利用先进微生物发酵取得的枳椇酵素有清凉利尿，能解酒毒等功效。适用于热病消渴、酒醉、烦渴、呕吐、发热等症。
所用的低聚异麦芽糖(粉类、液体类)能具有促进双歧杆菌显著增值的特性，低聚异麦芽糖不会被人体的胃和小肠吸收，而是直接进入大肠，被双歧杆菌优先利用，助其大量的繁殖，为双歧杆菌的增值因子，肠内其他有害菌则不能利用，从而能抑制有害菌的生长，促使肠道内的微生态向良性循环调整，即使是糖尿病人服用，也不会吸收糖份。
具体实施方式
下面结合具体实施方式对本发明进一步说明：
实施例1
(1)选取个头饱满，无腐烂，成熟的新鲜枳椇，除去腐烂，霉变的枳椇；
(2)枳椇清洗、干燥，干燥后对其进行消毒，用300W的超声波处理，处理时间为3分钟；
(3)采用手工或脱皮脱壳机进行脱皮脱壳，脱壳后进入破碎机内进行破碎，破碎至浆状；
(4)完全破碎之后将其放入食品级PE桶，按一吨枳椇加入100公斤低聚异麦芽糖进行混合，将其混合物在15℃～35℃的常温静置20天，使其充分混合；
(5)第一次混合后加入微量多种益生菌进行第一次厌氧发酵，其中益生菌主要为乳酸菌、嗜酸乳杆菌、酵母菌等；
(6)第一次发酵550天后，取液后用120目食品级不锈钢纱网进行过滤，除渣后得到枳椇酵素；
(7)以上步骤完成后开始第二次发酵，用不锈钢搅拌罐取枳椇酵素液体，加入低聚异麦芽糖(液体)，按5∶5的比例，将其混合物放入不锈钢灌内，然后再次加入微量多种益生菌，如乳酸菌、长双歧杆菌、酵母菌等，密封后第二次厌氧发酵，周期为45天。
Claims (3)
1.一种枳椇酵素的生产工艺，其特征在于：所述枳椇酵素的生产工艺包括以下步骤：
(1)选取个头饱满，无腐烂，成熟的新鲜枳椇，除去腐烂，霉变的枳椇；
(2)枳椇清洗、干燥，干燥后对其进行消毒，用300W的超声波处理，处理时间为3分钟；
(3)采用手工或脱皮脱壳机进行脱皮脱壳，脱壳后进入破碎机内进行破碎，破碎至浆状；
(4)完全破碎之后将其放入食品级PE桶，按一吨枳椇加入100公斤低聚异麦芽糖进行混合，将其混合物在15℃～35℃的常温静置20天，使其充分混合；
(5)第一次混合后加入微量多种益生菌进行第一次厌氧发酵，其中益生菌主要为乳酸菌、嗜酸乳杆菌、酵母菌等；
(6)第一次发酵550天后，取液后用120目食品级不锈钢纱网进行过滤，除渣后得到枳椇酵素；
(7)以上步骤完成后开始第二次发酵，用不锈钢搅拌罐取枳椇酵素液体，加入低聚异麦芽糖(液体)，按5∶5的比例，将其混合物放入不锈钢灌内，然后再次加入微量多种益生菌，如乳酸菌、长双歧杆菌、酵母菌等，密封后第二次厌氧发酵，周期为45天。
2.根据权利要求1所述的一种枳椇酵素的生产工艺，其特征在于：步骤(6)所述酵素第一次取液分需分两个步骤：(1)用螺旋泵把液体抽到另一个PE桶密封放置12个小时让渣和液体得到沉淀，渣汁分离，(2)用离心泵进行粗滤放置在另一个PE桶。
3.根据权利要求1所述的一种枳椇酵素的生产工艺，其特征在于：步骤(6)厌氧发酵期间使用的食品级PE桶内的物料须做到厌氧发酵，使糖度为18％，PH值为3.6。
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108740641A (zh) * | 2018-05-03 | 2018-11-06 | 安康市颐品庄园农业科技有限公司 | 一种拐枣复合酵素饮品的制备方法 |
| CN109730311A (zh) * | 2019-02-01 | 2019-05-10 | 安徽大学 | 一种枳椇子复合酵素、制备方法及应用 |
| CN109757715A (zh) * | 2018-12-17 | 2019-05-17 | 无名金葵(北京)科技发展有限公司 | 一种黄蜀葵生物酵素及其制备方法 |
| CN110089749A (zh) * | 2019-06-14 | 2019-08-06 | 四川轻化工大学 | 一种拐枣果蔬酵素及其制备方法 |
| CN112568426A (zh) * | 2020-12-16 | 2021-03-30 | 重庆八零四零生物工程研究院有限公司 | 一种枳椇综合酵素 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108740641A (zh) * | 2018-05-03 | 2018-11-06 | 安康市颐品庄园农业科技有限公司 | 一种拐枣复合酵素饮品的制备方法 |
| CN109757715A (zh) * | 2018-12-17 | 2019-05-17 | 无名金葵(北京)科技发展有限公司 | 一种黄蜀葵生物酵素及其制备方法 |
| CN109730311A (zh) * | 2019-02-01 | 2019-05-10 | 安徽大学 | 一种枳椇子复合酵素、制备方法及应用 |
| CN110089749A (zh) * | 2019-06-14 | 2019-08-06 | 四川轻化工大学 | 一种拐枣果蔬酵素及其制备方法 |
| CN112568426A (zh) * | 2020-12-16 | 2021-03-30 | 重庆八零四零生物工程研究院有限公司 | 一种枳椇综合酵素 |
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