CN107656453A - Automobile meter pointer press-fit equipment and its method - Google Patents
Automobile meter pointer press-fit equipment and its method Download PDFInfo
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- CN107656453A CN107656453A CN201710840066.5A CN201710840066A CN107656453A CN 107656453 A CN107656453 A CN 107656453A CN 201710840066 A CN201710840066 A CN 201710840066A CN 107656453 A CN107656453 A CN 107656453A
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- 238000000034 method Methods 0.000 title claims description 14
- 238000006073 displacement reaction Methods 0.000 claims abstract description 27
- 230000003044 adaptive effect Effects 0.000 claims abstract description 18
- 230000008602 contraction Effects 0.000 claims abstract description 15
- 230000000994 depressogenic effect Effects 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 31
- 230000003028 elevating effect Effects 0.000 claims description 17
- 239000000047 product Substances 0.000 claims description 14
- 230000001737 promoting effect Effects 0.000 claims description 13
- 238000005259 measurement Methods 0.000 claims description 12
- 239000011265 semifinished product Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 6
- 230000001186 cumulative effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000000837 restrainer Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Engineering & Computer Science (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
- Instrument Panels (AREA)
- Automatic Assembly (AREA)
Abstract
A kind of automobile meter pointer press-fit equipment, including:For the presser being depressed into pointer on instrument board motor shaft;For supporting the height adaptive locking device of the instrument table motor in bottom;For controlling pressure head to push the press-in speed, pressing-in force and the controller for being pressed into height of pointer, the controller is connected with the pressure head, pressure sensor and linear displacement transducer.The present invention pushes pointer by presser, and motor is supported by height adaptive locking device, during pushing, gather the amount of contraction of linear displacement transducer, corresponding press-in height is obtained by conversion, so as to control press-in height to meet that standard is pressed into height, only need to be included in ± 0.2 millimeter of cumulative errors of pointer in itself, press-in precision may insure the actual demand no more than ± 0.4 millimeter, avoids product error in itself and causes press-in height not to be inconsistent standardization press-in height.
Description
Technical field
The invention belongs to automobile instrument manufacturing technology field, more particularly to a kind of automobile meter pointer press-fit equipment and its side
Method.
Background technology
In automotive electronics manufactures industry, as shown in figure 8, the assembling of automobile instrument is related generally to circuit board 2, liquid
Pointer 5, is then pressed on the stepper motor 8 of instrument board 6 by the assembling of crystalline substance screen 3 and lamp box 4, finally carries out bonnet 7 and face
The assembling of cover.
Wherein, pointer 5 be pressed into stepper motor 8 be specific to automobile instrument assembling Particular craft, press-in technique it is required
The critical field strictly to be provided in accordance with stepper motor supplier can be only achieved the yield of volume production.Its is electrical for the model of different motors
Can parameter have nothing in common with each other, but be pressed into the standard of technique except the scope of pressing-in force is different, other are all identicals, such as producer
The requirement of the 1.5mm metal single shaft stepper motors generally used is (see Fig. 9):
1st, pressing direction must be vertical;
2nd, standard pressing-in force:Between 25 Ns to 120 Ns;
3rd, standard press-in speed:800 mm/mins;
4th, standard press-in height (height of the bottom surface of pointer 5 from the upper surface of instrument board 6):1 millimeter, it is allowed to which error is ± 0.4
Millimeter;
5th, support must be arranged at motor bottom.
These parameters it is exceeded can cause product respectively quality problems be:Pressing-in force is easily rotating less than 25 Niu Zhizhen 5
During drop, pressing-in force is easily destroyed step-by-step motor structure more than 120 Ns, and the excessively slow pointer 5 of press-in speed is difficult to be pressed into, press-in
Excessive velocities stepper motor 8 easily bears excess impact, and press-in excessive height easily scrapes transparent protective shield in rotation process, is pressed into
The highly too low upper surface that instrument board 6 is scraped easily in rotation process.
As shown in Figure 10, solution commonly used in the trade at present is as follows:
Ensure the press-in vertical with motor drive shaft of pointer 5 using vertically moving pressure heads mechanism 9, use pressure sensor
The pressure value after press-in is perceived, to judge technique quality, the press-in speed of pointer 5 is controlled using stepping or servo linear motor, and
And pointer 5 is depressed into the height set, caused active force is pushed to offset using motor bottom support column 10, finally by
Whether detection device confirms the height of pointer 5 in the range of.Such scheme can be effectively ensured perpendicularity, pressure value, press-in speed,
But press-in height and motor support are often because the accumulative of product individual difference causes highly exceeded, final height detection apparatus report
Mistake produces part rejection.
Press-in height controls the reason for exceeded to have following several possibility:
After the completion of press-in, the height of pointer 5 is that stepping or servo linear motor are set, therefore is a definite value,
But because the thickness of the error of pointer 5 itself, the thickness error of instrument board 6, the error of the working of plastics of lamp box 4, circuit board 2 misses
Difference, and the gap of support column 10 and motor bottom can all have an impact to press-in height, wherein, support column 10 and motor bottom
Gap can be deformed circuit board 2 when pointer 5 is pressed into, and after press-in terminates circuit board bounce-back so as to causing pointer to be surveyed
Measure higher, similarly, if support column 10 is too high, also can produce back-flexing in product fixation procedure, cause pressing to terminate to solve
Except after locking circuit board 2 reply it is straight, cause pointer measurement it is relatively low.
Stepping or servo linear motor and measurement error can accomplish to be less than 0.01 millimeter by type selecting, substantially can be with
Ignore, therefore these above-mentioned cumulative errors are all based on product error in itself and produced, it will usually the standard more than ± 0.4 millimeter
Press-in height, if press motor supplier standard management and control, can make elevation carrection report an error and repair rate raising, if pressing product batches
Size difference is pressed into height to adjust motor, and device efficiency and reliability can substantially reduce, if relaxing requirement, can increase visitor
Rate is told, yield is bigger, and product control is just more difficult to.
The content of the invention
Based on this, for above-mentioned technical problem, there is provided a kind of automobile meter pointer press-fit equipment and its method.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of automobile meter pointer press-fit equipment, including:
For the presser being depressed into pointer on instrument board motor shaft, the presser includes moving up and down
Pressure head, the pressure sensor for detecting pressing-in force and the straight-line displacement sensing for detecting the press-in height for pressing pointer
Device, the lower surface of the pressure head are inwardly formed the negative pressure die cavity being adapted to the pointer, and the pressure sensor is fixed on described
On pressure head, the linear displacement transducer is arranged vertically, and is fixed with the pressure head, and its replaceable measurement head, which is less than, presses pointer
Bottom surface, the bottom surface spacing of the replaceable measurement head and the press pointer is more than standard press-in highly;
For supporting the height adaptive locking device of the instrument table motor, the height adaptive locking dress in bottom
Put including the driving member for supporting the jacking post of the instrument table motor, for driving the jacking post lifting, for driving
Elevating mechanism, spring and the position restrainer spacing for the upper-lower position progress to the jacking post of the driving member lifting
Structure, the driving member are connected with the elevating mechanism, and slip cap, in the jacking post, the jacking post is arranged vertically,
There is the first stopper section on the downside of driving member and the second stopper section on the upside of driving member, the spring to be arranged thereon
In in the jacking post, and between the driving member and the second stopper section, the position-limit mechanism is located at the jacking post
Side;
For controlling pressure head to push the press-in speed, pressing-in force and the controller for being pressed into height of pointer, the controller
It is connected with the pressure head, pressure sensor and linear displacement transducer.
The pressure head is driven by stepper motor or servo linear motor.
The linear displacement transducer is fixed in a L bracket by nut, and the L bracket is fixed by socket in described
On pressure head.
The standard press-in height is 1mm, and its allowable error is ± 0.4mm.
The jacking post includes cylinder and column cap, and the column cap is connected with the screw top of the cylinder, and described first
Stopper section is formed at the lower end of cylinder, and second stopper section is formed at the bottom of cylinder.
The driving member is L-shaped block, and the vertical portion of the L-shaped block is connected with the elevating mechanism, and its horizontal part is slided
The bottom of the dynamic cylinder for being sheathed on the jacking post, the spring is between the horizontal part and the second stopper section, the liter
Descending mechanism is lift cylinder.
The position-limit mechanism includes:
Gripping block, the gripping block include two pieces of vertical clamping plates, and described two pieces clamp sheet separation arrangement, and this two pieces
The homonymy of clamping plate is fixed on a vertical fixed block, and two pieces of clamping plates are formed described in confession between the neighbouring homonymy
Jacking post down through first passage;
For one piece of clamping plate of Level Promoting so that the clamping plate holds the Level Promoting of jacking post tightly with another piece of clamping plate
Bar, the Level Promoting bar are horizontally disposed in the side of the clamping plate;
For the horizontal extension cylinder for driving the Level Promoting bar to move horizontally, the horizontal extension cylinder and the water
Horizontal sliding lever connects, and is connected by fix bar with clamping plate farther out.
This programme also includes link, and the link includes upper contiguous block and side connecting plate, on the upper contiguous block
With the column cap for the jacking post down through second channel, and the upper end of the fixed block of the gripping block and the upper company
It is fixed up and down by bolt to connect block, the upper end of the side connecting plate is connected with the side of the upper contiguous block, the side connecting plate
Top is laterallyd secure by bolt and the elevating mechanism, and its underpart has the slide rail of above-below direction, and the driving member erects
The side in straight portion has the slide slided in the slide rail.
This programme further relates to a kind of automobile meter pointer method of press-fitting, including:
Instrument board semi-finished product are positioned on jig pallet, the instrument board semi-finished product are pushed down from top by briquetting;
Pointer is fixed on to the negative-pressure type intracavitary of pressure head;
Height adaptive locking device is set below the motor of instrument board semi-finished product, driving member is driven by elevating mechanism
Jacking post is driven to rise, behind the jacking post contact motor bottom, spring is persistently compressed up to the driving member and risen to most
Big distance, now, the upper-lower position of jacking post is carried out by position-limit mechanism spacing;
Control pressure head to push speed with standard by controller and at the uniform velocity push the pointer:
During pushing, the controller controls the pressing-in force of pressure head marking according to the feedback signal of pressure sensor
In the range of quasi- pressing-in force;
During pushing, the amount of contraction in the elastic telescopic portion of linear displacement transducer is gathered by controller, and should
Amount of contraction is converted to corresponding press-in height, when press-in height meets that standard is pressed into height, controls pressure head to stop by controller
Only push;
After stopping pushes, the amount of contraction of the linear displacement transducer is gathered again, and is converted to corresponding press-in height,
If press-in height meets standard press-in height, pointer is pressed into successfully, if press-in height is counted higher than standard press-in height
Corresponding shrinkage compensation is calculated, controls pressure head to continue to push by controller, until the contraction of the linear displacement transducer
Amount meets the shrinkage compensation, if press-in height is unqualified less than standard press-in height, product.
It is 800 mm/mins that the standard, which pushes speed, and the standard pressing-in force scope is 25 Ns -120 Ns, the mark
Quasi- press-in height is 1mm, and its allowable error is ± 0.4mm.
The present invention pushes pointer by presser, and motor is supported by height adaptive locking device,
During pushing, the amount of contraction of linear displacement transducer is gathered, corresponding press-in height is obtained by conversion, so as to control press-in
Highly meet standard press-in height, need to only be included in ± 0.2 millimeter of cumulative errors of pointer in itself, press-in precision may insure
Actual demand no more than ± 0.4 millimeter, avoid product error in itself and cause press-in height not to be inconsistent standardization press-in height.
Brief description of the drawings
The present invention is described in detail with reference to the accompanying drawings and detailed description:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of the presser of the present invention;
Fig. 3 is the structural representation of the height adaptive locking device of the present invention;
Fig. 4 is the driving member of height adaptive locking device and the attachment structure schematic diagram of jacking post of the present invention;
Fig. 5 is the structural representation of the position-limit mechanism of the height adaptive locking device of the present invention;
Fig. 6 is the structural representation of the link of the height adaptive locking device of the present invention;
Fig. 7 is the connecting structure for electrical equipment schematic diagram of the present invention;
Fig. 8 is the structural representation of automobile instrument;
Fig. 9 is the pressing standard schematic diagram of automobile instrument motor;
Figure 10 is orthodox car gauge pointer press mode schematic diagram.
Embodiment
As shown in figure 1, a kind of automobile meter pointer press-fit equipment, including presser 1100, height adaptive locking dress
Put 1200 and controller 1300.
As shown in Fig. 2 and Fig. 7, presser 1100 is used to pointer 5 being depressed into the motor shaft of instrument board 6, and it includes
Pressure head 1110, the pressure sensor 1120 for detecting pressing-in force and the pressure that pointer 5 is pressed for detecting moving up and down
Enter the linear displacement transducer 1130 of height.
The lower surface of pressure head 1110 is inwardly formed the negative pressure die cavity being adapted to pointer 5, and negative pressure die cavity can hold pointer 5, pressure
Force snesor 1120 is fixed on pressure head 1110, and linear displacement transducer 1130 is arranged vertically, and is fixed with pressure head 1110, straight line
Displacement transducer 1130 has fuselage 1131 and replaceable measurement head 1132, and the lower end of fuselage 1131 passes through elastic telescopic portion
1133 are connected with replaceable measurement head 1132, and the amount of contraction in elastic telescopic portion 1133 is up to 12mm, can at most be applied to automobile
The reaction force that 2 Ns of instrument board, suitable for different automobile instrument panel contact surfaces, the reaction force no more than 2 Ns will not cause to produce
Product deformation produces measurement error, and replaceable measurement head 1132 is less than the bottom surface for pressing pointer 5, the replaceable measurement head 1132 and institute
The bottom surface spacing of pointer 5 is pressed to be more than standard press-in height, replaceable measurement head 1132 can be carried out according to the material of different instrument disk
Matching is changed, and avoiding scraping influences outward appearance.
By gathering the amount of contraction of linear displacement transducer 1130, corresponding press-in height can be converted to.
Wherein, standard press-in height is 1mm, and its allowable error is ± 0.4mm.
In the present embodiment, the fuselage 1131 of linear displacement transducer 1130 is fixed in L bracket 1134 by nut,
L bracket 1134 is fixed by socket on pressure head 1110.
As seen in figures 3-6, height adaptive locking device 1200 is used in bottom support meter table motor, and it includes being used for
The jacking post 1210 of support meter table motor, for drive jacking post 1210 lift driving member 1220, for driving driving member
Elevating mechanism 1230, spring 1240, the position-limit mechanism spacing for the upper-lower position progress to jacking post 1210 of 1220 liftings
1250 and link 1260.
Driving member 1220 is connected with elevating mechanism 1230, and slip cap is in jacking post 1210.
Jacking post 1210 arranges have thereon positioned at the first stopper section 1211 of the downside of driving member 1220 and be located at vertically
Second stopper section 1212 of the upside of driving member 1220.
Wherein, jacking post 1210 includes cylinder 1213 and column cap 1214, the screw top of column cap 1214 and cylinder 1213
Connection, therefore column cap 1214 is replaceable, to match different motors, avoids producing gap with motor, the first stopper section 1211 is formed
In the lower end of cylinder 1213, the second stopper section 1212 is formed at the bottom of cylinder 1213.
In the present embodiment, elevating mechanism 1230 is lift cylinder.
Spring 1240 is sheathed in jacking post 1210, and between the stopper section 1212 of driving member 1220 and second, it is spacing
Mechanism 1250 is located at the side of jacking post 1210.
During rising, the percent of pass spring 1240 of driving member 1220, the second stopper section 1212 drive jacking post 1210, during decline,
Driving member 1220 drives jacking post 1210 by the first stopper section 1211.
Specifically, driving member 1220 is L-shaped block, and the vertical portion of the L-shaped block is connected with elevating mechanism 1230, and it is horizontal
Portion's slip cap located at the bottom of the cylinder 1213 of jacking post 1210, spring 1240 be located at horizontal part and the second stopper section 1212 it
Between.
Position-limit mechanism 1250 includes gripping block 1251, Level Promoting bar 1252 and horizontal extension cylinder 1253.
Gripping block 1251 includes two pieces of vertical clamping plate 1251a, and two pieces of clamping plate 1251a gaps are arranged, and this two pieces
Clamping plate 1251a homonymy is fixed on vertical fixed block 1251b, and two pieces of clamping plate 1251a are between neighbouring above-mentioned homonymy
Formed for jacking post 1210 down through first passage 1251c.
Level Promoting bar 1252 is used for one piece of clamping plate 1251a of Level Promoting so that clamping plate 1251a and another piece of folder
Tight plate 1251a holds jacking post jacking post 1210 tightly, and its is horizontally disposed in clamping plate 1251a side.
Horizontal extension cylinder 1253 is used to drive Level Promoting bar 1252 to move horizontally, and it connects with Level Promoting bar 1252
Connect, and be connected by fix bar 1253a with clamping plate 1251a farther out.
For gripping block 1251 to stiction caused by jacking post 1210 more than 200 Ns, instrument table motor can be by jacking post
1210 firmly support and without any gap, motor is born the impulsive force of the press-in of pointer 5.
Link 1260 includes upper contiguous block 1261 and side connecting plate 1262.
On upper contiguous block 1261 have for jacking post 1210 column cap 1214 down through second channel 1261a, and press from both sides
The fixed block 1251b of tight block 1251 upper end is fixed up and down by bolt with upper contiguous block 1261.
The upper end of side connecting plate 1262 is connected with the side of upper contiguous block 1261, and the top of the side connecting plate 1262 passes through spiral shell
Bolt laterallys secure with elevating mechanism 1230, and its underpart has the slide rail 1262a of above-below direction, the vertical portion of driving member 1220
Side has the slide 1221 slided in slide rail 1262a.
The present invention avoids producing gap with motor bottom by height adaptive locking device 1200, in turn results in circuit board
2 deformation, in order to avoid producing error influences press-in height, greatly improve product yield.
Controller 1300 is used to control pressure head 1110 to push the press-in speed of pointer 5, pressing-in force and press-in height, its with
Pressure head 1110, pressure sensor 1120 and linear displacement transducer 1130 connect, and in the present embodiment, pressure head 1110 is by stepping
Motor or servo linear motor driving, the stepper motor or servo linear motor of pressure sensor 1120 and pressure head 1110 drive
Dynamic connection.
The method being pressed into using press-fit equipment of the present invention to automobile meter pointer is as follows:
First, instrument board semi-finished product are positioned on jig pallet, instrument board semi-finished product is pushed down from top by briquetting.
The 2nd, pointer 5 is fixed on to the negative-pressure type intracavitary of pressure head 1110.
The 3rd, height adaptive locking device 1200 is set below the motor of instrument board semi-finished product, pass through elevating mechanism
1230 driving driving members 1220 drive jacking post 1210 to rise, and after jacking post 1210 contacts motor bottom, spring 1240 continues quilt
Compression rises to ultimate range up to driving member 1220, now, the upper-lower position by position-limit mechanism 1250 to jacking post 1210
Carry out spacing.
Reaction force caused by spring 1240 is less than 5 Ns, and excessive stress will not be produced to product circuit plate.
4th, control pressure head 1110 to push speed with standard by controller 1300 and at the uniform velocity push pointer 5:
During pushing, controller 1300 is according to the feedback signal of pressure sensor 1120, the pressure of control pressure head 1110
Enter power in the range of standard pressing-in force;
During pushing, the receipts in the elastic telescopic portion 1133 of linear displacement transducer 1130 are gathered by controller 1300
Contracting amount, and the amount of contraction is converted into corresponding press-in height, when press-in height meets that standard is pressed into height, pass through controller
1300 control pressure heads 1110 stop pushing.
After stopping pushes, the amount of contraction of linear displacement transducer 1130 is gathered again, and is converted to corresponding press-in height,
If press-in height meets standard press-in height, pointer is pressed into successfully, if press-in height calculates higher than standard press-in height
Corresponding shrinkage compensation, pressure head is controlled to continue to push by controller 1300, until the contraction of linear displacement transducer 1130
Amount meets above-mentioned shrinkage compensation, if press-in height is unqualified less than standard press-in height, product.
Wherein, it is 800 mm/mins that standard, which pushes speed, and standard pressing-in force scope is 25 Ns -120 Ns, and standard press-in is high
Spend for 1mm, it is allowed to error ± 0.4mm.
The present invention pushes pointer by presser, and motor is supported by height adaptive locking device,
During pushing, the amount of contraction of linear displacement transducer is gathered, corresponding press-in height is obtained by conversion, so as to control press-in
Highly meet standard press-in height, need to only be included in ± 0.2 millimeter of cumulative errors of pointer in itself, press-in precision may insure
Actual demand no more than ± 0.4 millimeter, avoid product error in itself and cause press-in height not to be inconsistent standardization press-in height.
Furthermore, it is not necessary that after the completion of press-in, measured by pointer height measuring equipment, remove pointer elevation carrection from
The investment of equipment, shorten the production cycle.
But those of ordinary skill in the art is it should be appreciated that the embodiment of the above is intended merely to explanation originally
Invention, and be not used as limitation of the invention, as long as in the spirit of the present invention, to embodiment described above
Change, modification will all fall in the range of claims of the present invention.
Claims (10)
- A kind of 1. automobile meter pointer press-fit equipment, it is characterised in that including:For the presser being depressed into pointer on instrument board motor shaft, the presser includes pressure moving up and down Head, the pressure sensor for detecting pressing-in force and the linear displacement transducer for detecting the press-in height for pressing pointer, The lower surface of the pressure head is inwardly formed the negative pressure die cavity being adapted to the pointer, and the pressure sensor is fixed on the pressure head On, the linear displacement transducer is arranged vertically, and is fixed with the pressure head, and its replaceable measurement head is less than the bottom for pressing pointer The bottom surface spacing of face, the replaceable measurement head and the pressed pointer is more than standard press-in height;For supporting the height adaptive locking device of the instrument table motor, the height adaptive locking device bag in bottom Include for supporting the jacking post of the instrument table motor, be the driving member for driving the jacking post lifting, described for driving Elevating mechanism, spring and the position-limit mechanism spacing for the upper-lower position progress to the jacking post of driving member lifting, institute State driving member to be connected with the elevating mechanism, and slip cap, in the jacking post, the jacking post arranges have thereon vertically There are the first stopper section on the downside of driving member and the second stopper section on the upside of driving member, the spring housing is located at described In jacking post, and between the driving member and the second stopper section, the position-limit mechanism is located at the side of the jacking post;For controlling pressure head to push the press-in speed, pressing-in force and the controller for being pressed into height of pointer, the controller and institute State pressure head, pressure sensor and linear displacement transducer connection.
- 2. a kind of automobile meter pointer press-fit equipment according to claim 1, it is characterised in that the pressure head is by stepping electricity Machine or servo linear motor driving.
- A kind of 3. automobile meter pointer press-fit equipment according to claim 1 or 2, it is characterised in that the straight-line displacement Sensor is fixed in a L bracket by nut, and the L bracket is fixed by socket on the pressure head.
- A kind of 4. automobile meter pointer press-fit equipment according to claim 3, it is characterised in that the standard press-in height For 1mm, its allowable error is ± 0.4mm.
- 5. a kind of automobile meter pointer press-fit equipment according to claim 4, it is characterised in that the jacking post includes post Body and column cap, the column cap are connected with the screw top of the cylinder, and first stopper section is formed at the lower end of cylinder, institute State the bottom that the second stopper section is formed at cylinder.
- 6. a kind of automobile meter pointer press-fit equipment according to claim 5, it is characterised in that the driving member is L-shaped Block, the vertical portion of the L-shaped block are connected with the elevating mechanism, and its horizontal part slip cap is located at the cylinder of the jacking post Bottom, for the spring between the horizontal part and the second stopper section, the elevating mechanism is lift cylinder.
- A kind of 7. automobile meter pointer press-fit equipment according to claim 6, it is characterised in that the position-limit mechanism bag Include:Gripping block, the gripping block include two pieces of vertical clamping plates, and described two pieces clamp sheet separation arrangement, and this two pieces clampings The homonymy of plate is fixed on a vertical fixed block, and two pieces of clamping plates form between the neighbouring homonymy and supply the jacking Post down through first passage;For one piece of clamping plate of Level Promoting so that the clamping plate holds the Level Promoting bar of jacking post, institute tightly with another piece of clamping plate It is horizontally disposed in the side of the clamping plate to state Level Promoting bar;For the horizontal extension cylinder for driving the Level Promoting bar to move horizontally, the horizontal extension cylinder pushes away with the level Lever connects, and is connected by fix bar with clamping plate farther out.
- 8. a kind of automobile meter pointer press-fit equipment according to claim 7, it is characterised in that also including link, institute Stating link includes upper contiguous block and side connecting plate, have on the upper contiguous block column cap for the jacking post down through Second channel, and the upper end of the fixed block of the gripping block and the upper contiguous block pass through that bolt is fixed up and down, and the side connects The upper end of fishplate bar is connected with the side of the upper contiguous block, and the top of the side connecting plate is lateral by bolt and the elevating mechanism It is fixed, and its underpart has the slide rail of above-below direction, the side of the vertical portion of the driving member, which has to slide, is located at the slide rail Interior slide.
- A kind of 9. automobile meter pointer method of press-fitting, it is characterised in that including:Instrument board semi-finished product are positioned on jig pallet, the instrument board semi-finished product are pushed down from top by briquetting;Pointer is fixed on to the negative-pressure type intracavitary of pressure head;Height adaptive locking device is set below the motor of instrument board semi-finished product, drives driving member to drive by elevating mechanism Jacking post rises, behind jacking post contact motor bottom, spring be persistently compressed up to the driving member rise to it is maximum away from From now, spacing by upper-lower position progress of the position-limit mechanism to jacking post;Pressure head is controlled at the uniform velocity to push the pointer with standard speed by controller:During pushing, the controller controls the pressing-in force of pressure head in standard pressure according to the feedback signal of pressure sensor Enter in the range of power;During pushing, the amount of contraction in the elastic telescopic portion of linear displacement transducer is gathered by controller, and this is shunk Amount is converted to corresponding press-in highly, when press-in height meets that standard is pressed into height, is controlled by controller under pressure head stopping Pressure;After stopping pushes, the amount of contraction of the linear displacement transducer is gathered again, and is converted to corresponding press-in height, if pressure Enter height and meet standard press-in height, then pointer is pressed into successfully, if press-in height calculates higher than standard press-in height Corresponding shrinkage compensation, pressure head is controlled to continue to push by controller, until the amount of contraction of the linear displacement transducer expires The foot shrinkage compensation, if press-in height is unqualified less than standard press-in height, product.
- 10. a kind of automobile meter pointer method of press-fitting according to claim 9, it is characterised in that the standard speed is 800 mm/mins, the standard pressing-in force scope are 25 Ns -120 Ns, and standard press-in height is 1mm, its allowable error For ± 0.4mm.
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CN108406271A (en) * | 2018-04-27 | 2018-08-17 | 苏州润禄自动化科技有限公司 | A kind of semi-automatic assembling hot riveting machine of automobile instrument index |
CN110814702A (en) * | 2019-11-20 | 2020-02-21 | 航天科技控股集团股份有限公司 | Full-automatic pointer press-fitting system and method based on height feedback |
CN110814701A (en) * | 2019-11-20 | 2020-02-21 | 航天科技控股集团股份有限公司 | Full-automatic pointer press-fitting system and method based on pressure feedback |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108406271A (en) * | 2018-04-27 | 2018-08-17 | 苏州润禄自动化科技有限公司 | A kind of semi-automatic assembling hot riveting machine of automobile instrument index |
CN110814702A (en) * | 2019-11-20 | 2020-02-21 | 航天科技控股集团股份有限公司 | Full-automatic pointer press-fitting system and method based on height feedback |
CN110814701A (en) * | 2019-11-20 | 2020-02-21 | 航天科技控股集团股份有限公司 | Full-automatic pointer press-fitting system and method based on pressure feedback |
CN110814702B (en) * | 2019-11-20 | 2021-03-09 | 航天科技控股集团股份有限公司 | Full-automatic pointer press-fitting system and method based on height feedback |
CN110814701B (en) * | 2019-11-20 | 2021-03-16 | 航天科技控股集团股份有限公司 | Full-automatic pointer press-fitting system and method based on pressure feedback |
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