CN107653693B - Process for manufacturing fabric with heat insulation, heat preservation, light absorption and heating functions - Google Patents
Process for manufacturing fabric with heat insulation, heat preservation, light absorption and heating functions Download PDFInfo
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- CN107653693B CN107653693B CN201610592550.6A CN201610592550A CN107653693B CN 107653693 B CN107653693 B CN 107653693B CN 201610592550 A CN201610592550 A CN 201610592550A CN 107653693 B CN107653693 B CN 107653693B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/32—Radiation-absorbing paints
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/04—Vegetal fibres
- D06N2201/042—Cellulose fibres, e.g. cotton
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
- D06N2205/10—Particulate form, e.g. powder, granule
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/06—Properties of the materials having thermal properties
- D06N2209/065—Insulating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
- D06N2209/0807—Coloured
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
- D06N2209/0892—Luminescent, fluorescent, phosphorescent
Abstract
The invention discloses a process for preparing a coating with heat insulation, heat preservation, light absorption, heat generation and heat preservation, which comprises the following steps of preparing light absorption and heat generation coating glue; coating light-absorbing and heating coating glue on the front surface of the fabric; step three, drying for the first time; step four, preparing heat-insulating coating glue; fifthly, coating heat-insulating coating glue on the back surface of the fabric; and step six, secondary drying. The fabric manufactured by the process can absorb sunlight and convert the sunlight into heat, and has excellent heat insulation effect because the hollow glass beads are contained in the heat insulation coating.
Description
Technical Field
The invention relates to the field of fabrics, in particular to a process for manufacturing a fabric with heat insulation, light absorption and heating functions.
Background
The thermal fabric in the market at present is mostly processed in the following two modes, the first mode is realized by printing a layer of silver film with a heat reflection function on the surface of the fabric, the thermal fabric can reflect far infrared rays emitted by a body, a certain thermal insulation effect is achieved, and the effect is not as good as that of static air. The ceramic powder coating has the advantages of having a far infrared function and absorbing solar rays, and has the defects of being incapable of blocking loss of process quantity of the thermal insulation coating and the light absorption heating thermal insulation coating of a body and playing a role in heat insulation, and meanwhile, the fabric prepared by the two processes is poor in thermal insulation effect in the movement process.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a process for manufacturing a fabric with heat insulation, heat preservation, light absorption and heat generation functions.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a process for manufacturing a fabric with heat insulation, heat preservation, light absorption and heating functions comprises the following steps: preparing light-absorbing and heating coating glue; the heat absorption luminous coating adhesive comprises, by weight, 5-15% of a light absorption heating auxiliary agent, 3-9% of a resin, 2-6% of an emulsifying agent, 1-5% of a thickening agent, 10-25% of a softening agent, 3-9% of color paste and the balance of water; step two: the heat absorption and light emission coating glue is coated on the front surface of the fabric by adopting a roller, cylinder or flat screen process, the thickness of the coating is 100-300 microns, the speed of the vehicle is 15-30 meters per minute, and the glue coating amount is controlled below 15%; step three: primary drying, wherein the drying temperature is 150-170 ℃ and the drying time is 1-3 minutes; step four: preparing heat-insulating coating glue; the heat insulation coating adhesive comprises, by weight, 5-15% of glass beads, 3-9% of resin, 2-6% of an emulsifying agent, 1-5% of a thickening agent, 10-25% of a softening agent, 3-9% of color paste and the balance of water; step five: the heat-insulating coating glue is coated on the back surface of the fabric by adopting a roller, cylinder or flat screen process, the thickness of the coating is 100-300 microns, the speed of the vehicle is 15-30 meters per minute, and the glue coating amount is controlled below 15%; step six: and (3) secondary drying, wherein the drying temperature is 150-170 ℃ and the drying time is 1-3 minutes.
Further, the effective component of the light-absorbing heating auxiliary agent is zirconia.
Further, the glass beads are hollow, and have static air therein, the material diameter is 10-70 microns, the density is 0.1-0.25 gram per centimeter cube, and the PH value is 9-10.
Compared with the prior art, the technical scheme provided by the invention has the beneficial effects that:
1. because the light-absorbing and heating coating glue is adopted in the front surface coating, the prepared fabric can absorb sunlight and convert the sunlight into heat;
2. because the hollow glass beads are adopted in the back coating and static air is contained in the back coating, the prepared fabric has excellent heat preservation effect.
3. The zirconia ceramic has excellent light absorption and heating effects.
4. The hollow glass bead has the best heat preservation effect when the diameter is between 10 and 70 microns.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear and obvious, the invention is further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The fabric adopted by the invention can be a woven product, a knitted product and a non-woven fabric product. The textile component may be chemical fibers, natural fibers or blends thereof. In order to ensure better processing effect, the textile is usually subjected to conventional processes such as pretreatment, dyeing, hydrophilic setting and the like for later use.
In the first embodiment, the fabric adopts a textile with the function of preventing close-fitting of 35S pure cotton,
when the fabric with the functions of heat insulation, heat preservation, light absorption and heat generation is manufactured, the process is as follows:
the formula of the light-absorbing and heating coating adhesive comprises 5% of JYK light-absorbing and heating auxiliary agent of Shanghai Jieyikang company, 3% of resin FECO, 3% of emulsifier T-80% of thickener HD-70% of softener DCW 10% of color paste PAS 3% and the balance of water.
And secondly, coating the heat-absorbing luminous coating adhesive on the front surface of the fabric by adopting a flat screen process, wherein the thickness of the coating is 200 microns, the speed of the vehicle is 25 meters per minute, and the adhesive coating amount is controlled to be 8 percent.
And thirdly, drying for the first time, wherein the drying temperature is 150 ℃ and the drying time is 3 minutes.
Step four, preparing heat-insulating coating glue; the formula comprises 5% of glass beads, 3% of resin FECO, 2% of emulsifier T-80% of thickener HD-70% of softener DCW 10% of color paste PAS 3% and the balance of water.
And fifthly, coating the heat-insulating coating glue on the back surface of the fabric by adopting a flat screen process, wherein the thickness of the coating is 200 microns, the speed of the vehicle is 25 meters per minute, and the glue coating amount is controlled to be 8%.
Step six, secondary drying, wherein the drying temperature is 150 ℃ and the drying time is 3 minutes.
Two comparative examples were made for example one:
in the first comparison example, the same fabric is selected, and the front light absorption and heating coating fabric is prepared only through the first to third steps.
In the second comparative example, the same fabric is selected, and the reverse heat insulation coating fabric is prepared only in the fourth to sixth steps.
The first example and the two comparative examples were placed under an infrared lamp of 100W and irradiated for half an hour, after which the fabric surface temperature was measured, and after half an hour, the infrared lamp was removed, and after 1 hour of removal, the fabric surface temperature was measured. Table I sets forth the temperature values of example I and two comparative examples after testing.
Table one: example A comparative test table for warming effect
As can be seen from the above table, the fabric manufactured in the first embodiment has the best heat preservation effect, and the temperature rises by 16 ℃ after being irradiated for half an hour by an infrared lamp. The temperature drops by only 2 degrees celsius 1 hour after the infrared lamp is removed. It can be seen that the double-sided coating process is adopted, and the double-sided coating process not only has the functions of light absorption and heat generation, converts absorbed infrared light into heat, realizes active heat preservation, but also can lock the heat through hollow glass beads in the back-sided coating, and avoids heat loss.
In the second embodiment, the fabric adopts a 100% terylene 70D mesh anti-close-fitting functional textile.
When the fabric with the functions of heat insulation, heat preservation, light absorption and heat generation is manufactured, the process is as follows:
the formula of the light-absorbing and heating coating adhesive comprises JYK light-absorbing and heating auxiliary agent 7% of Shanghai Jieyikang, resin FECO 4%, emulsifier T-80%, thickener HD-70%, softener DCW 12%, color paste PAS 3% and the balance of water.
And secondly, coating the heat-absorbing luminous coating adhesive on the front surface of the fabric by adopting a flat screen process, wherein the thickness of the coating is 200 microns, the speed of the vehicle is 20 meters per minute, and the adhesive coating amount is controlled to be 9%.
And thirdly, drying for the first time, wherein the drying temperature is 150 ℃ and the drying time is 3 minutes.
Step four, preparing heat-insulating coating glue; the formula comprises 7% of glass beads, 4% of resin FECO, 5% of emulsifier T-80% of thickener HD-70% of softener DCW 12% of color paste PAS 3% and the balance of water.
And fifthly, coating the heat-insulating coating glue on the back surface of the fabric by adopting a flat screen process, wherein the thickness of the coating is 200 microns, the speed of the vehicle is 20 meters per minute, and the glue coating amount is controlled to be 9%.
Step six, secondary drying, wherein the drying temperature is 150 ℃ and the drying time is 3 minutes.
Two comparative examples were made for example two:
in the third comparative example, the same fabric is selected, and the front light absorption and heating coating fabric is prepared only through the first step to the third step.
In the fourth comparative example, the same fabric is selected, and the reverse heat insulation coating fabric is prepared only in the fourth to sixth steps.
The second example was irradiated under an infrared lamp of 100W for half an hour together with the two comparative examples, and after half an hour the fabric surface temperature was measured, and the infrared lamp was removed again, and after 1 hour of removal the fabric surface temperature was measured. Table I sets forth the temperature values of example I and two comparative examples after testing.
And (II) table: example two comparative test table for warm-keeping effect
As can be seen from the above table, the fabric manufactured in the second embodiment has the best heat preservation effect, and the temperature rises by 18 ℃ after being irradiated for half an hour by an infrared lamp. The temperature drops by only 1 degree celsius 1 hour after the infrared lamp is removed. It can be seen that the double-sided coating process is adopted, and the double-sided coating process not only has the functions of light absorption and heat generation, converts absorbed infrared light into heat, realizes active heat preservation, but also can lock the heat through hollow glass beads in the back-sided coating, and avoids heat loss.
In the third embodiment, a 100% polyester 45D plain weave fabric is used as the face fabric.
When the fabric with the functions of heat insulation, heat preservation, light absorption and heat generation is manufactured, the process is as follows:
the formula of the light-absorbing and heating coating adhesive comprises 10% of JYK light-absorbing and heating auxiliary agent of Shanghai Jieyikang company, 4% of resin FECO, 4% of emulsifier T-80% of thickener HD-70% of softener DCW 12% of color paste PAS 3% and the balance of water.
And secondly, coating the heat-absorbing luminous coating adhesive on the front surface of the fabric by adopting a flat screen process, wherein the thickness of the coating is 200 microns, the speed of the vehicle is 20 meters per minute, and the adhesive coating amount is controlled to be 9%.
And thirdly, drying for the first time, wherein the drying temperature is 160 ℃ and the drying time is 2 minutes.
Step four, preparing heat-insulating coating glue; the formula comprises 10% of glass beads, 4% of resin FECO, 5% of emulsifier T-80% of thickener HD-70% of softener DCW 12% of color paste PAS 3% and the balance of water.
And fifthly, coating the heat-insulating coating glue on the back surface of the fabric by adopting a flat screen process, wherein the thickness of the coating is 200 microns, the speed of the vehicle is 20 meters per minute, and the glue coating amount is controlled to be 9%.
Step six, secondary drying is carried out, wherein the drying temperature is 160 ℃ and the drying time is 2 minutes.
Two comparative examples were made for example three:
in the fifth comparative example, the same fabric is selected, and only the front light absorption and heating coating fabrics are prepared in the first to third steps.
In the sixth comparative example, the same fabric is selected, and the reverse heat insulation coating fabric is prepared only in the fourth to sixth steps.
The third example and the two comparative examples were placed together under an infrared lamp of 100W and irradiated for half an hour, after which the fabric surface temperature was measured, and after half an hour, the infrared lamp was removed, and after 1 hour of removal, the fabric surface temperature was measured. Table I sets forth the temperature values of example I and two comparative examples after testing.
Table three: example three warmth retention effect contrast test meter
As can be seen from the table above, the fabric manufactured in the third embodiment has the best heat preservation effect, and the temperature rises by 17 ℃ after being irradiated for half an hour by an infrared lamp. The temperature drops by only 1 degree celsius 1 hour after the infrared lamp is removed. It can be seen that the double-sided coating process is adopted, and the double-sided coating process not only has the functions of light absorption and heat generation, converts absorbed infrared light into heat, realizes active heat preservation, but also can lock the heat through hollow glass beads in the back-sided coating, and avoids heat loss.
The foregoing description describes preferred embodiments of the present invention, but it is to be understood that the invention is not limited to those described above and is not to be construed as excluding other embodiments. Modifications of the invention in combination with known or prior art, knowledge, or both, will be apparent to those skilled in the art in view of this disclosure and are intended to be within the scope of the invention.
Claims (3)
1. A process for manufacturing a fabric with heat insulation, heat preservation, light absorption and heating functions is characterized by comprising the following steps: comprising
Step one: preparing light-absorbing and heating coating glue; the light-absorbing and heating coating adhesive comprises, by weight, 5-15% of light-absorbing and heating auxiliary agents, 3-9% of resins, 2-6% of emulsifying agents, 1-5% of thickening agents, 10-25% of softening agents, 3-9% of color pastes and the balance of water;
step two: the light-absorbing and heating coating glue is coated on the front surface of the fabric by adopting a roller, cylinder or flat screen process, the thickness of the coating is 100-300 microns, the speed of the vehicle is 15-30 meters per minute, and the glue coating amount is controlled below 15%;
step three: primary drying, wherein the drying temperature is 150-170 ℃ and the drying time is 1-3 minutes;
step four: preparing heat-insulating coating glue; the heat insulation coating adhesive comprises, by weight, 5-15% of hollow glass beads, 3-9% of resin, 2-6% of an emulsifying agent, 1-5% of a thickening agent, 10-25% of a softening agent, 3-9% of color paste and the balance of water;
step five: the heat-insulating coating glue is coated on the back surface of the fabric by adopting a roller, cylinder or flat screen process, the thickness of the coating is 100-300 microns, the speed of the vehicle is 15-30 meters per minute, and the glue coating amount is controlled below 15%;
step six: and (3) secondary drying, wherein the drying temperature is 150-170 ℃ and the drying time is 1-3 minutes.
2. The process for manufacturing the fabric with heat insulation, light absorption and heat generation functions as claimed in claim 1, which is characterized in that: the effective component of the light-absorbing heating auxiliary agent is zirconia.
3. The process for manufacturing the fabric with heat insulation, light absorption and heat generation functions according to claim 1 or 2, which is characterized in that: the glass microsphere is hollow, has static air therein, has a material diameter of 10-70 micrometers, a density of 0.1-0.25 gram per centimeter and a pH value of 9-10.
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Families Citing this family (3)
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CN108691081A (en) * | 2018-05-17 | 2018-10-23 | 无锡恒诺纺织科技有限公司 | Extinction heat preservation is knitted fabric |
CN109594336A (en) * | 2018-12-06 | 2019-04-09 | 泉州联兴发针织织造有限公司 | A kind of preparation method of extinction heat generating and retention functional fabric |
CN115198425B (en) * | 2022-07-28 | 2023-09-12 | 安徽省天助纺织科技集团股份有限公司 | Method for manufacturing heat-insulating fabric by using waste textiles |
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