CN107649684A - A kind of 3D printing method - Google Patents

A kind of 3D printing method Download PDF

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Publication number
CN107649684A
CN107649684A CN201711040285.1A CN201711040285A CN107649684A CN 107649684 A CN107649684 A CN 107649684A CN 201711040285 A CN201711040285 A CN 201711040285A CN 107649684 A CN107649684 A CN 107649684A
Authority
CN
China
Prior art keywords
green compact
sintering
printing
printing method
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711040285.1A
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Chinese (zh)
Inventor
王炜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shaanxi Medical Ltd By Share Ltd
Original Assignee
Shaanxi Medical Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shaanxi Medical Ltd By Share Ltd filed Critical Shaanxi Medical Ltd By Share Ltd
Priority to CN201711040285.1A priority Critical patent/CN107649684A/en
Publication of CN107649684A publication Critical patent/CN107649684A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10Formation of a green body
    • B22F10/16Formation of a green body by embedding the binder within the powder bed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/34Process control of powder characteristics, e.g. density, oxidation or flowability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2201/00Treatment under specific atmosphere
    • B22F2201/20Use of vacuum
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention discloses a kind of 3D printing method, specifically implement according to following steps:It is prepared by step 1, thermoplastic molding's metal dust compound;Step 2:It is broken;Step 3:3D printing forming metal parts green compact;Step 4:Parts green compact molding adhesive removes;Step 5:Vacuum-sintering after parts green compact molding adhesive is removed, it is costly that the present invention solves 3D printing technique present in prior art, the problem of plant maintenance complexity.

Description

A kind of 3D printing method
Technical field
The invention belongs to 3D printing technique field, and in particular to a kind of 3D printing method.
Background technology
3D printing production technology belongs to one kind of near-net-shape increases material manufacturing technology, and its principle is that computer is set by software The three-dimensional parts sterogram of meter resolves into some layer plane sections, is printed out by 3D printer, produces unlike material Required parts product;Because its flexibility, customization, quick near-net-shape produce all of baroque unlike material parts More advantages, turn into a kind of increases material manufacturing technology of great development prospect, especially in integrated manufacturing system (IMS) global formation, directly raw Possess peculiar advantage in terms of production high-performance complexity metallic element integral module.
Similar 3D printing near-net-shape increasing material manufacturing manufacturing technology is developed rapidly in the whole world at present, tentatively commercial The production method of change mainly has laser stereoforming method, selective laser sintering process, selective electronic beam sintering process, watery fusion Lamination method etc..
3D printing selective laser/electron-beam sintering method technique is to utilize dusty material, mainly there is thermal plastic high polymer material Feed powder end, metal dust, ceramic powders etc., laser/electron beam is to powder layering progress selective interface under the control of the computer Irradiation sintering, and layer upon layer is molded, and is one of main method of increasing material manufacturing near-net-shape, it is any can to produce various material The parts of 3D shape.
Because metal molten or sintering temperature are high, the laser generator used in laser formation method and electron-beam sintering method Power or electron beam occur that power is very big, the laser generator power of selective laser sintering process typically in more than 200W, Superpower laser production technology difficulty is big, costly, and extensive commercial investment is big, and plant maintenance is complicated, and threshold is high.It is and sharp Having been become a reality with the 3D printing production metallic element equipment and technique of a kind of inexpensive mode of Partial mature technological development needs Ask.
The content of the invention
It is an object of the invention to provide a kind of 3D printing method, solves 3D printing technique cost present in prior art Costliness, the problem of plant maintenance complexity.
The technical solution adopted in the present invention is a kind of 3D printing method, specifically to implement according to following steps:
It is prepared by step 1, thermoplastic molding's metal dust compound;
Step 2:It is broken;
Step 3:3D printing forming metal parts green compact;
Step 4:Parts green compact molding adhesive removes;
Step 5:Vacuum-sintering after removing parts green compact molding adhesive.
The features of the present invention also resides in,
Step 1 is specific as follows:
Step 1.1, selection average grain diameter are 10~20 μm of titanium alloy alpha+beta alloy powder;
Step 1.2, thermoplastic molding's Binder Composition:The polyethylene of 20~30% paraffin+70~80%;
Step 1.3, it is kneaded:30~50% metal dust contents and 50~70% molding adhesive volume contents, with 3~4 Kilogram extruders, compound is kneaded 15~18 hours below 100 DEG C of temperature.
Step 2 is specific as follows:
The metal dust mixing of kneading is agglomerating, and subparticle, 55~60um of Control granularity are broken into using airslide disintegrating mill.
Step 3 is specific as follows:
Step 3.1, laser sintered 3D printer, below 180 DEG C, Photocopy Room temperature control exists laser sintered temperature control Within 70 DEG C, there is the metal dust compound of thermoplastic characteristics powder surface treating adhesive is produced under the irradiation of laser facula and melt Change-cooled and solidified process, and layer upon layer is molded.
Step 3.2, design the 3-dimensional metal parts product to be printed in a computer using professional 3D printing software Model, print parameters, 3D printer printing shaping parts green compact are set.
Step 4 is specific as follows:In special thermal debinding furnace, the binding agent in metallic element green compact is heated removing, this During setting heating process curve, control heating rate, ensure that binding agent removing is clean, parts green compact are indeformable.
Step 5 is specific as follows:
The titanium alloy member green compact of removing binding agent are put into vacuum sintering furnace, according to this titanium alloy material, liquid-phase sintering temperature Degree is set as 1000~1100 DEG C, formulates sintering temperature curve, and parts green compact are carried out with high temperature sintering, and green product sintering is received Contracting is fine and close alloying, produces the titanium alloy parts product of certain mechanical performance.
The invention has the advantages that parts green compact are carried out densification high temperature sintering, green compact by a kind of 3D printing method Product sintering shrinkage is densified, and produces the parts product of certain mechanical performance.
Embodiment
With reference to embodiment, the present invention is described in detail.
A kind of 3D printing method of the present invention, specifically implements according to following steps:
It is prepared by step 1, thermoplastic molding's metal dust compound;
Step 2:It is broken;
Step 3:3D printing forming metal parts green compact;
Step 4:Parts green compact molding adhesive removes;
Step 5:Vacuum-sintering after removing parts green compact molding adhesive.
Wherein, step 1 is specific as follows:
Step 1.1, selection average grain diameter are 10~20 μm of titanium alloy alpha+beta alloy powder;
Step 1.2, thermoplastic molding's Binder Composition:The polyethylene of 20~30% paraffin+70~80%;
Step 1.3, it is kneaded:30~50% metal dust contents and 50~70% molding adhesive volume contents, with 3~4 Kilogram extruders, compound is kneaded 15~18 hours below 100 DEG C of temperature.
Step 2 is specific as follows:
The metal dust mixing of kneading is agglomerating, and subparticle, 55~60um of Control granularity are broken into using airslide disintegrating mill.
Step 3 is specific as follows:
Step 3.1, laser sintered 3D printer, below 180 DEG C, Photocopy Room temperature control exists laser sintered temperature control Within 70 DEG C, there is the metal dust compound of thermoplastic characteristics powder surface treating adhesive is produced under the irradiation of laser facula and melt Change-cooled and solidified process, and layer upon layer is molded.
Step 3.2, design the 3-dimensional metal parts product to be printed in a computer using professional 3D printing software Model, print parameters, 3D printer printing shaping parts green compact are set.
Step 4 is specific as follows:In special thermal debinding furnace, the binding agent in metallic element green compact is heated removing, this During setting heating process curve, control heating rate, ensure that binding agent removing is clean, parts green compact are indeformable.
Step 5 is specific as follows:
The titanium alloy member green compact of removing binding agent are put into vacuum sintering furnace, according to this titanium alloy material, liquid-phase sintering temperature Degree is set as 1000~1100 DEG C, formulates sintering temperature curve, and parts green compact are carried out with high temperature sintering, and green product sintering is received Contracting is fine and close alloying, produces the titanium alloy parts product of certain mechanical performance.
The technical method of invention is used not only for the 3D printing production of metal above, and the 3D printing of various ceramic materials is also suitable In 3D printing production used in the technology of the present invention.

Claims (6)

  1. A kind of 1. 3D printing method, it is characterised in that specifically implement according to following steps:
    It is prepared by step 1, thermoplastic molding's metal dust compound;
    Step 2:It is broken;
    Step 3:3D printing forming metal parts green compact;
    Step 4:Parts green compact molding adhesive removes;
    Step 5:Vacuum-sintering after removing parts green compact molding adhesive.
  2. 2. a kind of 3D printing method according to claim 1, it is characterised in that the step 1 is specific as follows:
    Step 1.1, selection average grain diameter are 10~20 μm of titanium alloy alpha+beta alloy powder;
    Step 1.2, thermoplastic molding's Binder Composition:The polyethylene of 20~30% paraffin+70~80%;
    Step 1.3, it is kneaded:30~50% metal dust contents and 50~70% molding adhesive volume contents, with 3~4 kilograms Extruders, are kneaded compound 15~18 hours below 100 DEG C of temperature.
  3. 3. a kind of 3D printing method according to claim 1, it is characterised in that the step 2 is specific as follows:
    The metal dust mixing of kneading is agglomerating, and subparticle, 55~60um of Control granularity are broken into using airslide disintegrating mill.
  4. 4. a kind of 3D printing method according to claim 1, it is characterised in that the step 3 is specific as follows:
    Step 3.1, laser sintered 3D printer, laser sintered temperature control is below 180 DEG C, and Photocopy Room temperature control is at 70 DEG C Within, have thermoplastic characteristics metal dust compound is produced under the irradiation of laser facula powder surface treating adhesive thawing- Cooled and solidified process, and layer upon layer is molded;
    Step 3.2, design the 3-dimensional metal parts product model to be printed in a computer using professional 3D printing software, Print parameters, 3D printer printing shaping parts green compact are set.
  5. 5. a kind of 3D printing method according to claim 1, it is characterised in that the step 4 is specific as follows:In special heat In debinding furnace, the binding agent in metallic element green compact is heated removing, setting heating process curve during this, control heating Speed, ensure that binding agent removing is clean, parts green compact are indeformable.
  6. 6. a kind of 3D printing method according to claim 1, it is characterised in that the step 5 is specific as follows:
    The titanium alloy member green compact of removing binding agent are put into vacuum sintering furnace, and according to this titanium alloy material, liquid phase sintering conditions are set It is set to 1000~1100 DEG C, formulates sintering temperature curve, parts green compact are carried out with high temperature sintering, green product sintering shrinkage causes Densification alloying, produce the titanium alloy parts product of certain mechanical performance.
CN201711040285.1A 2017-10-31 2017-10-31 A kind of 3D printing method Pending CN107649684A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711040285.1A CN107649684A (en) 2017-10-31 2017-10-31 A kind of 3D printing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711040285.1A CN107649684A (en) 2017-10-31 2017-10-31 A kind of 3D printing method

Publications (1)

Publication Number Publication Date
CN107649684A true CN107649684A (en) 2018-02-02

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Country Status (1)

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CN (1) CN107649684A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111889675A (en) * 2019-05-06 2020-11-06 肯纳金属公司 Sintered gold product and method for producing same
CN112961457A (en) * 2020-05-11 2021-06-15 深圳市光韵达增材制造研究院 3D printing method
CN113770376A (en) * 2021-07-28 2021-12-10 北京科技大学 Method for preparing stainless steel parts based on feeding printing

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103769587A (en) * 2013-11-28 2014-05-07 王利民 Method and device for producing metal 3D printing method product
CN103769586A (en) * 2013-11-26 2014-05-07 王利民 Metal 3D printing product production method by means of low-power laser sintering
CN104647757A (en) * 2015-01-26 2015-05-27 刘轶 Manufacturing method for 3D (three-dimensional) printing shoe pad
DE102014226839A1 (en) * 2014-12-22 2016-06-23 Siemens Aktiengesellschaft Method for the generative production of a workpiece
CN105880583A (en) * 2016-04-18 2016-08-24 四川大学 Composite wire for manufacturing titanium product through 3D printing and preparation method of composite wire
CN106735186A (en) * 2016-12-07 2017-05-31 北京科技大学 A kind of method that 3D printing isostatic cool pressing prepares titanium alloy multi-stage gear

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103769586A (en) * 2013-11-26 2014-05-07 王利民 Metal 3D printing product production method by means of low-power laser sintering
CN103769587A (en) * 2013-11-28 2014-05-07 王利民 Method and device for producing metal 3D printing method product
DE102014226839A1 (en) * 2014-12-22 2016-06-23 Siemens Aktiengesellschaft Method for the generative production of a workpiece
CN104647757A (en) * 2015-01-26 2015-05-27 刘轶 Manufacturing method for 3D (three-dimensional) printing shoe pad
CN105880583A (en) * 2016-04-18 2016-08-24 四川大学 Composite wire for manufacturing titanium product through 3D printing and preparation method of composite wire
CN106735186A (en) * 2016-12-07 2017-05-31 北京科技大学 A kind of method that 3D printing isostatic cool pressing prepares titanium alloy multi-stage gear

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111889675A (en) * 2019-05-06 2020-11-06 肯纳金属公司 Sintered gold product and method for producing same
CN112961457A (en) * 2020-05-11 2021-06-15 深圳市光韵达增材制造研究院 3D printing method
CN113770376A (en) * 2021-07-28 2021-12-10 北京科技大学 Method for preparing stainless steel parts based on feeding printing

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Application publication date: 20180202