CN107626768A - A kind of vehicle intercooler flat tube inner fin placement device - Google Patents
A kind of vehicle intercooler flat tube inner fin placement device Download PDFInfo
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- CN107626768A CN107626768A CN201711044760.2A CN201711044760A CN107626768A CN 107626768 A CN107626768 A CN 107626768A CN 201711044760 A CN201711044760 A CN 201711044760A CN 107626768 A CN107626768 A CN 107626768A
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Abstract
The present invention relates to a kind of vehicle intercooler flat tube inner fin placement device, including：Frame：Inner fin feed unit：It is arranged on the middle part of frame；Inner fin compressing unit：The bottom for being arranged on inner fin feed unit is used for the irregular inner fin of pre-pressing；Flat tube bin stock unit：The side for being arranged on inner fin feed unit is used to place flat tube；Inner fin propulsion unit：The opposite side for being arranged on inner fin feed unit is used to the horizontal push-in of inner fin being located in flat tube bin stock unit in the flat tube of bottom；Ejector sleeve unit：The bottom for being arranged on flat tube bin stock unit is used to that the horizontal release of flat tube completed will to be inserted.Compared with prior art, the present invention can realize that fin is automatically inserted into flat tube, and can realize that the inclined pipe that inserting fin is completed is pushed into flat tube collecting box automatically, saved human resources, saved a large amount of production sites and production environment is greatly taken on a new look.
Description
Technical field
The present invention relates to vehicle intercooler manufacturing field of equipment, and in particular to a kind of vehicle intercooler flat tube inner fin inserting
Machine.
Background technology
Charge air cooler is installed between blower outlet and motor inlet in the car, drops the air themperature after supercharging
Low, density increase, increases the circulation air inflow of engine.Charge air cooler is set, engine can be made not increase very in thermic load
To reduction and mechanical load increase seldom, engine power is improved by a relatively large margin, improves its economy, reduces thing
Anti-pollution thing.Air-cooled intercoopler is a kind of common charge air cooler form, and air-cooled intercoopler is to be increased with surrounding air to cool down
High temperature air after pressure.Because the heat transferring medium of hot side and cold side is air, the convection transfer rate of both sides is in same quantity
Level, therefore the heat exchange area of both sides is because roughly the same, so flat pipe type, plate-fin and fin-tube type etc. can be used several.Flat pipe type
Charge air cooler is in the built-in fin of flat tube, to improve heat exchange area.
Inner fin manually inserts in the vehicle intercooler core body flat tube manufactured at present, has the disadvantage that：
1:The amount of labour used is big, and production efficiency is not high, and recruitment cost is high.
2:Worker's agriculture fatigue resistance is big, for a long time slotting inner fin, the sour swollen fatiguability of arm, and inner fin easily scratches hand manually
Refer to.
3:Because flat tube is to insert manually, inner fin needs preparation to make, it is necessary to which a large amount of Turnover Box storages, keeping takes a large amount of
Industrial land, it is uneconomical.
4:Inner fin, which inserts, can not realize automation, and automation degree of equipment is low.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of automaticity is high
Vehicle intercooler flat tube inner fin placement device.
The purpose of the present invention can be achieved through the following technical solutions：A kind of vehicle intercooler flat tube inner fin inserting
Machine, including：
Frame：
Inner fin feed unit：It is arranged on the middle part of frame；
Inner fin compressing unit：The bottom for being arranged on inner fin feed unit is used for the irregular inner fin of pre-pressing；
Flat tube bin stock unit：The side for being arranged on inner fin feed unit is used to place flat tube；
Inner fin propulsion unit：The opposite side for being arranged on inner fin feed unit is used for the horizontal push-in of inner fin positioned at flat
In pipe bin stock unit in the flat tube of bottom；
Ejector sleeve unit：The bottom for being arranged on flat tube bin stock unit is used to that the horizontal release of flat tube completed will to be inserted.
The present invention is entered device from inner fin feed unit, advised by inner fin compressing unit by said structure, inner fin
After whole, by inner fin propulsion unit push-in in flat tube, then the flat tube of installation is released by ejector sleeve unit
Device, flat tube bin stock unit supply next flat tube to be installed automatically, so repeat, and inner fin is automatic in achievable flat tube
Installation, efficiency high, installation quality are good.
Further, described inner fin feed unit includes diagonally disposed inner fin lubricating substance bucket and is arranged on interior wing
It is used for the adjusting rod for adjusting inner fin lubricating substance bucket height in the middle part of piece lubricating substance bucket, the upper end of the inner fin lubricating substance bucket is rolled with inner fin
Machine processed outlet docking, the lower end of inner fin lubricating substance bucket are connected with a splicing panel, splicing panel relative to inner fin lubricating substance bucket
Side be provided with buting iron.Due to the difference of inner fin model, inner fin roll mill outlet height can be slightly different, passes through adjusting rod
The height of inner fin lubricating substance bucket is finely adjusted, makes the charging of inner fin more steady；Buting iron is set, it is ensured that inner fin falls
On splicing panel, the inner fin lubricating substance bucket both sides are provided with the adjustable fin width adjustable plate of spacing, so as to realize difference
The fin discharging regulation of specification width.
Further, described inner fin compressing unit includes being arranged on irregular for pre-shaped above splicing panel
The compression cylinder of inner fin and be arranged on splicing panel close to flat tube bin stock unit side be used for make inner fin front end produce
The pre-pressing block of raw compression, sets compression cylinder, with the irregular inner fin of pre-shaped pre-pressing fin can be made to reach rule
Whole state；Pre-pressing block is set, the pressure for entering line width and short transverse elasticity by regular inner fin leading section can be caused
Compression deformation, enter inner fin more unobstructed smooth in flat tube.
Described compression cylinder bottom is provided with pressing plate, and the splicing panel is provided with the correction groove to match with pressing plate, institute
The size shape for stating correction groove is identical with regular inner fin；A passage being gradually reduced, aperture are provided with the pre-pressing block
Inner fin after the size shape of larger one end and correction matches, and the smaller one end in aperture inside flat tube with connecting, the precompressed
The distance that tight block both ends reduce is within the elastic deformation of inner fin material.
Further, described inner fin propulsion unit includes being arranged on promotes mainly cylinder fixed plate, horizontal fixation in frame
Cylinder, the promotion subelement being connected with promoting mainly cylinder front end are promoted mainly on cylinder fixed plate is promoted mainly, it is described to promote mainly cylinder elongation during work,
Inner fin is pushed into flat tube from splicing panel by promoting subelement.
Described promotion subelement includes being arranged on the two parallel guide rails promoted mainly in cylinder fixed plate, is slidably connected at and leads
Sliding block on rail, it is arranged in the middle part of sliding block and is used to inner fin being pushed into the fin push pedal of flat tube and is arranged on fin push pedal front portion
For limiting the guide pad of fin pushing plate position.Set and be oriented to soon, it is ensured that the advance of fin push pedal is along particular track
, so that inner fin can be properly inserted in flat tube.
Described inner fin propulsion unit is provided with for adjusting the bearing for the position for promoting mainly cylinder fixed plate and for fixing
The latch segment of bearing, the bearing, which is arranged on, to be promoted mainly between cylinder fixed plate and frame, and the direction of motion of the bearing is perpendicular to master
Push away cylinder elongation direction, it is described promote mainly cylinder fixed plate bottom be provided be connected with dynamic bearing and perpendicular to the cardan shaft of guide rail, it is described
Fin push pedal is moved by promoting mainly cylinder fixed plate on cardan shaft, and is realized that different fin widths promotes by latch segment and adjusted
It is whole.Because flat tube is different with the model of inner fin, so the position of inner fin propulsion unit is adjusted, even if otherwise fin push pedal
The track limited along guide pad is moved, and can not also be inserted in flat tube inner fin, can now be carried out promoting mainly cylinder by bearing
The fine setting of fixed Board position so that whole inner fin propulsion unit carries out position adjustment, can be with during so as to ensure to promote mainly cylinder elongation
Exactly in inner fin insertion flat tube.
Described flat tube bin stock unit include be vertically arranged wallboard, be vertically set on wallboard bottom be used for support flat tube
Panel and the fixed end plate being arranged on wallboard and movable end plate, the fixed end plate and the width of movable end plate and the width of flat tube
Match, the fixed end plate is fixedly connected with wallboard, and fixed end plate is provided with one with panel junction and is used for opening by flat tube
Mouthful, the movable end plate is slidably connected with wallboard, and glide direction is identical with the length direction of flat tube.During work, the bottom
Flat tube is close on movable end plate, fixed end plate bottom, wallboard bottom and panel, and the multilayer flat tube weight in top face compresses the bottom
Flat tube is fixed, and makes bottom flat tube not sideslip, and fixed end plate has an opening with wallboard connection place, and this opening is that fin enters most bottom
The entrance of layer flat tube, remaining flat tube are supported on wallboard, between movable end plate and fixed end plate and are pressed on bottom flat tube.So
Setting, first, after ensure that the inserting completion of lower floor flat tube is pushed out, upper strata flat tube automatically falls off bottom under Gravitative Loads and treated
Inserting, second, only the flat tube of the bottom is in working position, remaining flat tube is all in storage position.
Described ejector sleeve unit include be arranged in frame ejector sleeve cylinder fixed plate, be horizontally set in ejector sleeve cylinder fixed plate
Two ejector sleeve cylinders and be arranged on the ejector sleeve plate on ejector sleeve cylinder top, the prolonging direction of the ejector sleeve cylinder and the length direction of flat tube
Vertically, the height of the ejector sleeve plate and the flat tube of the bottom match.Two ejector sleeve cylinders are set, promote the both ends of flat tube respectively,
So as to the flat tube for ensureing to have inserted will not push away it is askew.
Described placement device includes being used to control inner fin feed unit, inner fin compressing unit, inner fin propulsion unit
And the PLC of ejector sleeve cell operation order.
The job order of placement device of the present invention is as follows：
(1) manual mode
Purpose：Manually debugging checking inner fin inserting technique whether smoothly realize, and adjust inner fin feed unit,
The position of inner fin compressing unit, inner fin propulsion unit and ejector sleeve unit, to realize that automatic inserting step sequence is laid the groundwork.It is specific suitable
Sequence is as follows：
1：Supplied materials enters (inner fin)：Delivered to from the fin of inner fin roll mill outlet through lubricating substance bucket by shelves iron and splicing panel
In the passage surrounded, and adjust the height of inner fin lubricating substance bucket；
2：Compression cylinder is entered：Start compression cylinder, the fin at splicing panel is pressed to by support arm, advise fin external form
It is whole；
3：Cylinder is promoted mainly to enter：Startup promote mainly cylinder button, promote mainly cylinder drive fin push pedal, by guide pad along slide rail promote in wing
Piece enters pre-pressing block and carries out precompressed (compression), enters back into the flat tube below wallboard, completes the inserting work of inner fin,
The position of adjustment inner fin propulsion unit is needed at this moment, inner fin is easily inserted into flat tube；
4：Compression cylinder is moved back：Pine moves back compression cylinder button, and compression cylinder retracts initial position；
5：Cylinder is promoted mainly to move back：Pine, which moves back, promotes mainly cylinder button, promotes mainly cylinder and retracts initial position；
6：Ejector sleeve cylinder enters：Start ejector sleeve cylinder button, ejector sleeve cylinder drives ejector sleeve cylinder connection seat to make ejector sleeve plate will along slide direction
The flat tube for having inserted inner fin in wallboard pushes collecting box to；
7：Ejector sleeve cylinder moves back：Pine moves back ejector sleeve cylinder button, and ejector sleeve cylinder retracts initial position.
Two automatic modes：Under automatic mode, pass through PLC, it is possible to achieve the automatic inserting of interior wing, and inserting are realized
Flat tube is released and carries out the circulation of next step automatically to be started, until could stop by stop button PLC.In automatic mode, it is interior
Fin feed unit is additionally provided with a photoelectric detection switch, when inner fin exports out from inner fin roll mill, Photoelectric Detection
Switch can give PLC one signal, and then PLC controls follow-up unit once to complete work, is controlled by PLC
Device processed, it is possible to achieve the inner fin inserting under different process pattern, it is specific as follows：
(1) single cycle (single fin inserting) step sequence is as follows：
1：Supplied materials enters
2：Compression cylinder is entered
3：Cylinder is promoted mainly to enter
4：Compression cylinder is moved back
5：Cylinder is promoted mainly to move back
6：Ejector sleeve cylinder enters
7：Ejector sleeve cylinder moves back
8：Subsequent cycle starts
(2) Two-way Cycle (two fin insertings) step sequence is as follows：
1：Supplied materials enters
2：Compression cylinder is entered
3：Cylinder is promoted mainly to enter
4：Compression cylinder is moved back
5：Cylinder is promoted mainly to move back
6：Supplied materials enters
7：Compression cylinder is entered
8：Cylinder is promoted mainly to enter
9：Compression cylinder is moved back
10：Cylinder is promoted mainly to move back
11：Ejector sleeve cylinder enters
12：Ejector sleeve cylinder moves back
13：Subsequent cycle starts
(3) three circulations (three fin insertings) step sequence is as follows：
1：Supplied materials enters
2：Compression cylinder is entered
3：Cylinder is promoted mainly to enter
4：Compression cylinder is moved back
5：Cylinder is promoted mainly to move back
6：Supplied materials enters
7：Compression cylinder is entered
8：Cylinder is promoted mainly to enter
9：Compression cylinder is moved back
10, which promote mainly cylinder, moves back
11：Supplied materials enters
12 compression cylinders are entered
13：Cylinder is promoted mainly to enter
14：Compression cylinder is moved back
15：Cylinder is promoted mainly to move back
16：Ejector sleeve cylinder enters
17：Ejector sleeve cylinder moves back
18：Subsequent cycle starts
Compared with prior art, beneficial effects of the present invention are embodied in following several respects：
(1) inner fin insertion machine can realize that fin is automatically inserted into flat tube, and can realize what inserting fin was completed
The automatic push-in flat tube collecting box of pipe partially；
(2) manually after the position of the good each unit of mode adjustment, so that it may control placement device automatic by PLC
Realize the inserting process of single cycle, Two-way Cycle and three circulations, automaticity height；
(3) machine realizes three distinct devices and continuously worked, and operation employee realizes that inner fin rolls work, interior wing simultaneously
Piece insertion flat tube work, the on-line working of flat tube rolling work, reduces human cost, in practice it has proved that original need of work five
People, after being produced with the machine, reduce 2 people, annual labour cost of saving is up to 120,000 yuan；
(4) work of fin automatic intubation is realized in the machine, therefore fin binding machine and the machine of flat tube rolling three company can be coupled
The mode of operation of the continuous single management operation of operation has saved human resources, has saved a large amount of production sites and production environment greatly changes
See；
(5) inserted automatically due to realizing flat tube inner fin, significantly reduce labor strength.
Brief description of the drawings
Fig. 1 is the main structure diagram of placement device of the present invention；
Fig. 2 is the side structure schematic view of placement device of the present invention；
Fig. 3 is the overlooking the structure diagram of placement device of the present invention；
Fig. 4 is the front view and top view of flat tube bin stock unit of the present invention.
Wherein, 1 is frame, and 2 be inner fin feed unit, and 21 be inner fin lubricating substance bucket, and 22 be adjusting rod, and 23 be splicing face
Plate, 24 be buting iron, and 3 be inner fin compressing unit, and 31 be compression cylinder, and 32 be pre-pressing block, and 4 be flat tube bin stock unit, and 41 are
Wallboard, 42 be panel, and 43 be movable end plate, and 44 be fixed end plate, and 5 be inner fin propulsion unit, and 51 is promote mainly cylinder fixed plate, and 52 are
Cylinder is promoted mainly, 53 be guide rail, and 54 be sliding block, and 55 be cardan shaft, and 56 be fin pushing block, and 57 be guide pad, and 58 be bearing, and 59 be locking
Block, 6 be ejector sleeve unit, and 61 be ejector sleeve cylinder fixed plate, and 62 be ejector sleeve cylinder, and 63 be ejector sleeve plate, and 7 be PLC, and 8 be inner fin
Roll mill exports, and 9 be flat tube collecting box.
Embodiment
Embodiments of the invention are elaborated below, the present embodiment is carried out lower premised on technical solution of the present invention
Implement, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementation
Example.
Embodiment 1
A kind of vehicle intercooler flat tube inner fin placement device, its structure as shown in Figure 1, Figure 2, Figure 3 shows, including：
Frame 1：
Inner fin feed unit 2：It is arranged on the middle part of frame 1；
Inner fin compressing unit 3：The bottom for being arranged on inner fin feed unit 2 is used for the irregular inner fin of pre-pressing；
Flat tube bin stock unit 4：The side for being arranged on inner fin feed unit 2 is used to place flat tube；
Inner fin propulsion unit 5：The opposite side for being arranged on inner fin feed unit 2 is used to the horizontal push-in of inner fin being located at
In flat tube bin stock unit 4 in the flat tube of bottom；
Ejector sleeve unit 6：The bottom for being arranged on flat tube bin stock unit 4 is used to that the horizontal release of flat tube completed will to be inserted.
Inner fin feed unit 2 includes diagonally disposed inner fin lubricating substance bucket 21 and is arranged in inner fin lubricating substance bucket 21
Portion is used for the adjusting rod 22 for adjusting the height of inner fin lubricating substance bucket 21, and upper end and the inner fin roll mill of inner fin lubricating substance bucket 21 export
8 docking, the lower end of inner fin lubricating substance bucket 21 are connected with a splicing panel 23, splicing panel 23 relative to inner fin lubricating substance bucket 21
Side be provided with buting iron 24.Due to the difference of inner fin model, the height of inner fin roll mill outlet 8 can be slightly different, passes through tune
Pole 22 is finely adjusted to the height of inner fin lubricating substance bucket 21, makes the charging of inner fin more steady；Buting iron 24, Ke Yibao is set
Card inner fin falls on splicing panel 23, and the both sides of inner fin lubricating substance bucket 21 are provided with the adjustable fin width adjustable plate of spacing, from
And realize the fin discharging regulation of different size width.
Inner fin compressing unit 3 includes being arranged on the compression for the irregular inner fin of pre-shaped of the top of splicing panel 23
Cylinder 31 and it is arranged on splicing panel 23 and is used to make inner fin front end to produce compression becoming close to the side of flat tube bin stock unit 4
The pre-pressing block 32 of shape, compression cylinder 31 is set, with the irregular inner fin of pre-shaped pre-pressing fin can be made to reach regular shape
State；Pre-pressing block 32 is set, the compression for entering line width and short transverse elasticity by regular inner fin leading section can be caused
Deformation, enter inner fin more unobstructed smooth in flat tube.
Inner fin propulsion unit 5 includes being arranged on promoting mainly cylinder fixed plate 51, being horizontally fixed on and promote mainly cylinder and fix in frame 1
Cylinder 52, the promotion subelement being connected with promoting mainly the front end of cylinder 52 are promoted mainly on plate 51, during work, are promoted mainly cylinder 52 and are extended, pass through promotion
Inner fin is pushed into flat tube by subelement from splicing panel 23.
Subelement is promoted to include being arranged on the two parallel guide rails 53 promoted mainly in cylinder fixed plate 51, be slidably connected at guide rail
Sliding block 54 on 53, it is arranged on the middle part of sliding block 54 and is used to being pushed into the fin push pedal 56 of flat tube and being arranged on fin inner fin to push away
The anterior guide pad 57 for being used to limit the position of fin push pedal 56 of plate 56, sets and is oriented to soon, it is ensured that the advance of fin push pedal 56
It is along particular track, so that inner fin can be properly inserted in flat tube.
Inner fin propulsion unit is provided with the bearing 58 for being used to adjust the position for promoting mainly cylinder fixed plate 51 and for fixed branch
The latch segment 59 of seat 58, bearing 58, which is arranged on, to be promoted mainly between cylinder fixed plate 51 and frame 1, and the direction of motion of bearing 58 is perpendicular to master
The direction of the elongation of cylinder 52 is pushed away, the bottom of cylinder fixed plate 51 is promoted mainly and is provided with and be connected with bearing 58 and perpendicular to the cardan shaft 55 of guide rail 53,
Fin push pedal 56 is moved by promoting mainly cylinder fixed plate 51 on cardan shaft 55, and different fin widths is realized by latch segment 59
Promote adjustment.Because flat tube is different with the model of inner fin, so the position of inner fin propulsion unit 5 is adjusted, even if otherwise
Fin push pedal 56 is moved along the track that guide pad 57 limits, and can not also be inserted in flat tube inner fin, can now be passed through branch
Seat 58 promote mainly the fine setting of the position of cylinder fixed plate 51 so that whole inner fin propulsion unit 5 carries out position adjustment, so as to ensure
, can be exactly in inner fin insertion flat tube when promoting mainly the elongation of cylinder 52.
Described flat tube bin stock unit include be vertically arranged wallboard 41, be vertically set on the bottom of wallboard 41 be used for support it is flat
The panel 42 of pipe and the fixed end plate 44 and movable end plate 43 being arranged on wallboard 41, as shown in figure 4, fixed end plate 44 and movable end
The width of plate 43 and the width of flat tube match, and fixed end plate 44 is fixedly connected with wallboard 41, and fixed end plate 44 is connected with panel 42
Place is provided with an opening being used for by flat tube, and movable end plate 43 is slidably connected with wallboard 41, and glide direction and the length of flat tube
It is identical to spend direction.During work, the flat tube of the bottom is close to movable end plate 43, the bottom of fixed end plate 44, the bottom of wallboard 41 and panel 42
In the space that bottom is formed, the flat tube of the multilayer flat tube weight compression bottom in top face is fixed, and makes bottom flat tube not sideslip,
Such setting, first, ensure that when inserting again bottom flat tube by movable end plate 43 and the panel 42 of 44 wallboard of fixed end plate 41 and more
Layer flat tube weight is fixed；Second, only the flat tube of the bottom is in working position, remaining flat tube is all in storage position.When inserting is completed
Afterwards, the flat tube of bottom is released by ejector sleeve unit 6, and the flat tube of storage position bottom is fallen, and is repeated in.
Ejector sleeve unit 6 include be arranged in frame 1 ejector sleeve cylinder fixed plate 61, be horizontally set in ejector sleeve cylinder fixed plate 61
Two ejector sleeve cylinders 62 and be arranged on the ejector sleeve plate 63 on the top of ejector sleeve cylinder 62, the prolonging direction of ejector sleeve cylinder 62 and the length of flat tube
Direction is vertical, and the height of ejector sleeve plate 63 and the flat tube of the bottom match.Two ejector sleeve cylinders 62 are set, promote the two of flat tube respectively
End, so as to which the flat tube for ensureing to have inserted accurately is fallen into flat tube collecting box 9.
The placement device also includes being used to control inner fin feed unit 2, inner fin compressing unit 3, inner fin propulsion unit 5
And the PLC 7 of the job order of ejector sleeve unit 6.
Claims (10)
1. a kind of vehicle intercooler flat tube inner fin placement device, it is characterised in that the placement device includes：
Frame：
Inner fin feed unit：It is arranged on the middle part of frame；
Inner fin compressing unit：The bottom for being arranged on inner fin feed unit is used for the irregular inner fin of pre-pressing；
Flat tube bin stock unit：The side for being arranged on inner fin feed unit is used to place flat tube；
Inner fin propulsion unit：The opposite side for being arranged on inner fin feed unit is used to store the horizontal push-in of inner fin positioned at flat tube
In material unit in the flat tube of bottom；
Ejector sleeve unit：The bottom for being arranged on flat tube bin stock unit is used to that the horizontal release of flat tube completed will to be inserted.
A kind of 2. vehicle intercooler flat tube inner fin placement device according to claim 1, it is characterised in that described interior wing
Piece feed unit includes diagonally disposed inner fin lubricating substance bucket and is arranged in the middle part of inner fin lubricating substance bucket to be used to adjust inner fin
The adjusting rod of lubricating substance bucket height, the upper end of the inner fin lubricating substance bucket are docked with the outlet of inner fin roll mill, inner fin lubricating substance bucket
Lower end be connected with a splicing panel, the side relative to inner fin lubricating substance bucket of splicing panel is provided with buting iron, the inner fin
Lubricating substance bucket both sides are provided with the adjustable fin width adjustable plate of spacing.
A kind of 3. vehicle intercooler flat tube inner fin placement device according to claim 2, it is characterised in that described interior wing
Piece compressing unit include be arranged on above splicing panel for the irregular inner fin of pre-shaped compression cylinder and be arranged on
Close to the pre-pressing block for being used to make inner fin front end produce compression of flat tube bin stock unit side on splicing panel.
A kind of 4. vehicle intercooler flat tube inner fin placement device according to claim 3, it is characterised in that described compression
Cylinder bottom is provided with pressing plate, and the splicing panel is provided with the correction groove to match with pressing plate, the size shape of the correction groove
It is identical with regular inner fin；A passage being gradually reduced, the size shape of the larger one end in aperture are provided with the pre-pressing block
Match with the inner fin after correction, the smaller one end in aperture inside flat tube with connecting, the distance of the pre-pressing block both ends diminution
Within the elastic deformation of inner fin material.
A kind of 5. vehicle intercooler flat tube inner fin placement device according to claim 2, it is characterised in that described interior wing
Piece propulsion unit include be arranged in frame promote mainly cylinder fixed plate, be horizontally fixed on promote mainly in cylinder fixed plate promote mainly cylinder, with
The promotion subelement of cylinder front end connection is promoted mainly, it is described to promote mainly cylinder elongation during work, by promoting subelement by inner fin from splicing
It is pushed on panel in flat tube.
A kind of 6. vehicle intercooler flat tube inner fin placement device according to claim 5, it is characterised in that described promotion
Subelement includes being arranged on the two parallel guide rails promoted mainly in cylinder fixed plate, the sliding block being slidably connected on guide rail, being arranged on
It is used to inner fin is pushed into the fin push pedal of flat tube and is arranged on fin push pedal front portion in the middle part of sliding block to be used to limit fin push pedal
The guide pad of position.
A kind of 7. vehicle intercooler flat tube inner fin placement device according to claim 6, it is characterised in that described interior wing
Piece propulsion unit, which is provided with, is used for the bearing for adjusting the position for promoting mainly cylinder fixed plate and the latch segment for hold-down support, the branch
Seat, which is arranged on, to be promoted mainly between cylinder fixed plate and frame, and the direction of motion of the bearing is described perpendicular to the direction for promoting mainly cylinder elongation
Promote mainly cylinder fixed plate bottom be provided be connected with dynamic bearing and consolidated perpendicular to the cardan shaft of guide rail, the fin push pedal by promoting mainly cylinder
Fixed board moves on cardan shaft, and realizes that different fin widths promotes adjustment by latch segment.
A kind of 8. vehicle intercooler flat tube inner fin placement device according to claim 1, it is characterised in that described flat tube
Bin stock unit include be vertically arranged wallboard, be vertically set on wallboard bottom be used for support flat tube panel and be arranged on wallboard
On fixed end plate and movable end plate, the fixed end plate and the width of movable end plate and the width of flat tube match, the fixed end plate
Be fixedly connected with wallboard, and fixed end plate and panel junction are provided with an opening being used for by flat tube, the movable end plate with
Wallboard is slidably connected, and glide direction is identical with the length direction of flat tube.
A kind of 9. vehicle intercooler flat tube inner fin placement device according to claim 8, it is characterised in that described ejector sleeve
Unit is including the ejector sleeve cylinder fixed plate being arranged in frame, two ejector sleeve cylinders being horizontally set in ejector sleeve cylinder fixed plate and sets
The ejector sleeve plate on ejector sleeve cylinder top is put, the prolonging direction of the ejector sleeve cylinder is vertical with the length direction of flat tube, the ejector sleeve plate
Height and the flat tube of the bottom match.
10. according to a kind of any described vehicle intercooler flat tube inner fin placement device of claim 1~9, it is characterised in that institute
The placement device stated includes being used to control inner fin feed unit, inner fin compressing unit, inner fin propulsion unit and ejector sleeve unit
The PLC of job order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711044760.2A CN107626768A (en) | 2017-10-31 | 2017-10-31 | A kind of vehicle intercooler flat tube inner fin placement device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711044760.2A CN107626768A (en) | 2017-10-31 | 2017-10-31 | A kind of vehicle intercooler flat tube inner fin placement device |
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| CN107626768A true CN107626768A (en) | 2018-01-26 |
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| CN201711044760.2A Pending CN107626768A (en) | 2017-10-31 | 2017-10-31 | A kind of vehicle intercooler flat tube inner fin placement device |
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| CN109857052A (en) * | 2019-02-18 | 2019-06-07 | 山东新合源热传输科技有限公司 | Tape punch electric-control system |
| CN110434246A (en) * | 2019-08-30 | 2019-11-12 | 上海德朗汽车散热器制造有限公司 | A kind of inserting of vehicle intercooler flat tube inner fin smooths integration apparatus with flat tube |
| CN111922651A (en) * | 2020-08-25 | 2020-11-13 | 广州星沛新材料科技有限公司 | Machining method for two-way penetrating inner fin of intercooler pipe |
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- 2017-10-31 CN CN201711044760.2A patent/CN107626768A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109396290A (en) * | 2018-11-29 | 2019-03-01 | 南宁市安和机械设备有限公司 | Slotting fin machine with flaring function of flattening |
| CN109807592A (en) * | 2019-02-18 | 2019-05-28 | 山东新合源热传输科技有限公司 | Radiator intercooler pipes flow-disturbing band automatic tape punch and its threading method |
| CN109857052A (en) * | 2019-02-18 | 2019-06-07 | 山东新合源热传输科技有限公司 | Tape punch electric-control system |
| CN110434246A (en) * | 2019-08-30 | 2019-11-12 | 上海德朗汽车散热器制造有限公司 | A kind of inserting of vehicle intercooler flat tube inner fin smooths integration apparatus with flat tube |
| CN111922651A (en) * | 2020-08-25 | 2020-11-13 | 广州星沛新材料科技有限公司 | Machining method for two-way penetrating inner fin of intercooler pipe |
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