CN107601112A - One kind winding manufacture craft - Google Patents
One kind winding manufacture craft Download PDFInfo
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- CN107601112A CN107601112A CN201710789021.XA CN201710789021A CN107601112A CN 107601112 A CN107601112 A CN 107601112A CN 201710789021 A CN201710789021 A CN 201710789021A CN 107601112 A CN107601112 A CN 107601112A
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Abstract
Present invention is disclosed one kind wind manufacture craft, by band take the lead to be incorporated into up- coiler enter band component, then its transfer assembly passed through and cut component reach winding assembly port;Rolling up needle assemblies, stretching is wound from the port of winding assembly, and now for thickness measuring component positioned at the side of volume needle assemblies, spacing between the two is to wind the thickness of needs;After volume needle assemblies winding reaches set rolling thickness, thickness measuring component is withdrawn, and component cut-out band is cut while winding assembly stops operating;The inside of coiling is reduced in volume needle assemblies, smooth component carries out smooth to the section of coiling;Weld assembly welds respectively to the inner ring of coiling and outer ring afterwards;Then volume needle assemblies, which all inside contract, enters winding assembly, coiling Automatic-falling.Present invention realizes the processes such as full automatic winding and welding, while improving production efficiency and reducing production cost, has also ensured product quality.
Description
Technical field
The present invention relates to winding technique field, in particular it relates to a kind of winding manufacture craft.
Background technology
Traditional winding, especially amorphous material material are wound through by hand or semi-automation is completed;Usually worker is first
Unreel and take glue frame to, then hand, which is sent, takes the lead mold groove, and main axis driven mold, which rotates, to be started to wind, in winding process
In, Manual support belt operation, worker will now observe number of turns device, to brake in time, then weld outer ring, pull apart band, remove mould
Inner ring is welded after tool again;Such a pattern crudy is low, and low production efficiency, human resources are wasting while Manual support belt is easily cut
Certain potential safety hazard be present in broken hand.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of winding manufacture craft.
One kind winding manufacture craft, comprises the following steps:
Step 1:Band is taken the lead to introduce into band component;
Step 2:It is also smooth to the progress of its surface to enter band component when by entering band component for band;
Step 3:Transfer assembly continue to transmit it is smooth after band to component is cut, cut component band is carried out it is spacing;
Step 4:After spacing, it takes the lead to winding assembly, volume needle assemblies to stretch out and block out of winding assembly band
Take the lead;
Step 5:Thickness measuring component is moved to the side of volume needle assemblies, is needed between the two in the presence of a determining deviation, spacing with band
The preset thickness to be wound is equal;Volume needle assemblies start rotation and drive band to be wound;
Step 6:Strip coil is around to thickness measuring component is touched after preset thickness, and now, thickness measuring component is withdrawn, meanwhile, roll up pin
Component stops operating, and cuts component cut-out band;
Step 7:The inside of volume needle assemblies toward winding assembly inside contracts, and stops inside contracting after to its end being located in coiling, smooth
Component carries out smooth to the section of coiling;
Step 8:After the completion of smooth, weld assembly welds respectively to the inner ring of coiling and outer ring;
Step 9:After the completion of welding, roll up in needle assemblies whole and be reduced to winding assembly, coiling Automatic-falling;
Step 10:Repeat above-mentioned 2-9 steps action and complete next coiling, when strip breaks or be not enough to complete one
Coiling alarm device starts to alarm.
According to an embodiment of the present invention, entering band component includes the 6th actuator, enters band guide plate, tension force rubber cushion and tension force
Arm;
Tension arm connects the 6th actuator output end;Tension force rubber cushion connects tension arm;Enter band guide plate and be set in parallel in tension force
Below rubber cushion;Take the lead to introduce by entering band guide plate, it is smooth that the 6th actuator drives tension force rubber cushion to carry out its surface.
According to an embodiment of the present invention, transfer assembly include fourth drive member, train wheel bridge, lower plate, the 5th actuator,
Slide guide shaft and send band guide plate;
Fourth drive member connects train wheel bridge;Lower plate face is parallel to below train wheel bridge;The connection slip of 5th actuator is led
Axle;Slide guide shaft connection and send band guide plate;Send band guide plate connection lower plate;Send and persistently moved under the driving of the 5th actuator with guide plate
Dynamic, when needing to cut, train wheel bridge and lower plate close in the presence of fourth drive member, consolidate band, and cooperation cuts group
Part is completed to cut action.
According to an embodiment of the present invention, cutting component includes the 3rd actuator, knife rest, upper cutter, lower cutter, sliding axle
Wheel and limiting plate;
One end of upper cutter connects the output end of the 3rd actuator, and its other end is slidably connected on knife rest;Lower cutter is consolidated
Due to the lower section of knife rest, lower cutter and upper cutter face;The parallel lower cutter of sliding axle wheel, and be fixed on below knife rest;Limiting plate
It is connected with knife rest;When band needs to cut, the 3rd actuator driving upper cutter declines, and it coordinates with lower cutter cuts band,
Upper cutter returns after the completion of cutting;Limiting plate is defined to the position of band.
According to an embodiment of the present invention, volume needle assemblies include hollow cylindrical roll pin main body and discoid volume pin
Lid;One end of cast-over main body is provided with neck, and its other end is provided with U-shaped breach;Roll up short transverse of the pin main body along itself side wall
It is additionally provided with two strips and slides otch, two is slided otch and mutually corresponded to;One of them slides otch and connected with U-shaped breach;
Correspondingly roll up pin main body and be provided with hollow out annulus in volume needle cover center;Corresponding two of hollow out annulus slides otch and is correspondingly arranged on two
Sliding block;One end that volume pin main body is provided with U-shaped breach passes through hollow out annulus, slides otch and agrees with sliding block so that volume pin main body and volume
Needle cover is slidably connected;Volume needle cover is connected to one end of winding assembly;Band is brought straight down to the position of sliding block after mouth by cutting, when
Roll up pin main body from volume needle cover stretch out when, slide otch and just block and take the lead, volume needle cover, which rotates, drives volume pin body rotation, and band is opened
Beginning is wound.
According to an embodiment of the present invention, winding assembly includes the first actuator, driving wheel, timing belt, follower, volume
Axle, spool set, go out needle guard wheel, the second actuator and connecting rod;
Driving wheel connects the first actuator output end;Follower is interlocked by timing belt and driving wheel;Follower is coaxially solid
Due to one end of spool set, the other end of spool set is fixedly connected with spool cover;In spool set, slip between the two connects spool
Connect;Connection volume pin main body in spool one end is provided with one end of neck, and its other end is slidably connected out needle guard wheel;Connecting rod one end connects out
Needle guard wheel, its other end connect the second actuator output end;First actuator driving spool set rotates, and volume needle cover is fixedly connected with volume
Axle sleeve, it is rotated together with spool set, and volume pin main body is with volume needle cover rotation;Second actuator drive link is swung, connecting rod
The volume pin main body for driving spool to interlock carries out expanding-contracting action.
According to an embodiment of the present invention, weld assembly includes interior weldment and outside weld fitting;Interior weldment includes the
Seven actuators, the first soldering tip, the 8th actuator, the first slide plate and the second slide plate;7th actuator connects the first soldering tip;First
Soldering tip is slidably connected the first slide plate;8th actuator connects the first slide plate;First slide plate slides connect the second slide plate;7th driving
Part drives the first soldering tip displacement, and the 8th actuator drives the first sledge displacement, and both coordinate the inner ring welding for completing band;
Outside weld fitting includes the tenth actuator, the second soldering tip, the 11st actuator, interlock plate and interlocks slide-bar;Tenth
Actuator connects the second soldering tip;Tenth actuator and the second soldering tip connection interlock plate;Interlock plate is fixedly connected with interlocking slide-bar;
11st actuator is connected with interlocking slide-bar;Tenth actuator drives the second soldering tip displacement, the 11st actuator driving interlock plate
Displacement, both coordinate the outer ring welding for completing band.
According to an embodiment of the present invention, smooth component includes the 9th actuator and ties plate;Tie plate connection the 9th
Actuator;Second slide plate is above the 9th actuator;Tie plate face volume needle cover;After the completion of winding, the end of pin main body is rolled up
Inside portion's retraction coiling, it is smooth that the section progress that plate opposing connection volume is carried out is tied in the driving of the 9th actuator.
According to an embodiment of the present invention, thickness measuring component include the 12nd actuator, thickness measuring axle wheel, thickness measuring sliding axle and
Thickness measuring bearing block;Thickness measuring axle wheel and the 12nd actuator and thickness measuring slide axis connection;Thickness measuring bearing sleeve slides located at thickness measuring
On axle;12nd actuator driving thickness measuring axle wheel is equal to coiling in the presence of a determining deviation, spacing between the two close to volume pin main body
Preset thickness, the thickness of coiling is tested in winding, thickness measuring axle wheel is withdrawn after reaching preset thickness, and winding assembly stops
Winding.
Compared with the existing technology, the beneficial effect of this winding manufacture craft is:Realize full automatic winding and weldering
The process such as connect, while improving production efficiency and reducing production cost, also ensured product quality.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding of the present application, forms the part of the application, this Shen
Schematic description and description please is used to explain the application, does not form the improper restriction to the application.In the accompanying drawings:
Fig. 1 is up- coiler overall structure figure in embodiment;
Fig. 2 is up- coiler cut-away view in embodiment;
Fig. 3 is the volume needle assemblies part-structure figure of up- coiler in embodiment;
Fig. 4 is the winding assembly structure chart of up- coiler in embodiment;
Fig. 5 is that up- coiler cuts assembly assumption diagram in embodiment;
Fig. 6 is the structure chart of the transfer assembly of up- coiler in embodiment;
Fig. 7 is that up- coiler enters the structure chart with component in embodiment;
Fig. 8 is the whole assembly assumption diagram of interior weldment peace of up- coiler in embodiment;
Fig. 9 is the outside weld fitting structure chart of up- coiler in embodiment;
Figure 10 is the structure chart of the thickness measuring component of up- coiler in embodiment.
Description of reference numerals:
1st, frame;11st, operating desk;12nd, roller;2nd, around needle assemblies;21st, cast-over main body;211st, U-shaped breach;212nd, slide
Otch;22nd, around needle cover;221st, hollow out annulus;222nd, sliding block;3rd, winding assembly;301st, the first actuator;302nd, driving wheel;
303rd, timing belt;304th, follower;305th, spool;306th, spool set;307th, needle guard wheel is gone out;308th, the second actuator;309th, even
Bar;310th, rolling bearing units;311st, bottom bearing;312nd, arm is pulled out;4th, component is cut;41st, the 3rd actuator;42nd, knife rest;43rd, on
Cutting knife;44th, lower cutter;45th, sliding axle wheel;46th, limiting plate;5th, transfer assembly;51st, fourth drive member;52nd, train wheel bridge;53rd, under
Clamping plate;54th, the 5th actuator;55th, sliding bearing;56th, band guide plate is sent;6th, band component is entered;61st, the 6th actuator;62nd, enter band to lead
Plate;63rd, tension force rubber cushion;64th, tension arm;7th, weld assembly;71st, inner ring weldment;711st, the 7th actuator;712nd, the first weldering
Head;713rd, the 8th actuator;714th, the first slide plate;715th, the second slide plate;72nd, outer ring weldment;721st, the tenth actuator;722、
Second soldering tip;723rd, the 11st actuator;724th, interlock plate;725th, slide-bar is interlocked;8th, smooth component;81st, the 9th actuator;
82nd, plate is tied;9th, thickness measuring component;91st, the 12nd actuator;92nd, thickness measuring axle wheel;93rd, thickness measuring sliding axle;94th, thickness measuring bearing block.
Embodiment
Multiple embodiments of the present invention, as clearly stated, the details in many practices will be disclosed with schema below
It will be explained in the following description.It should be appreciated, however, that the details in these practices is not applied to limit the present invention.Also
It is to say, in some embodiments of the present invention, the details in these practices is non-essential.In addition, for the sake of simplifying schema,
Some known usual structures will illustrate it in a manner of simply illustrative in the drawings with component.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention
In explaining the relative position relation under a certain particular pose (as shown in drawings) between each part, motion conditions etc., if should
When particular pose changes, then directionality instruction also correspondingly changes therewith.
In addition, in the present invention such as relating to the description of " first ", " second " etc. be only used for describe purpose, not especially censure
The meaning of order or cis-position, also it is not used to limit the present invention, its component described with constructed term just for the sake of difference
Or operation, and it is not intended that indicating or implying its relative importance or the implicit number for indicating indicated technical characteristic
Amount.Thus, " first " is defined, at least one this feature can be expressed or be implicitly included to the feature of " second ".It is in addition, each
Technical scheme between individual embodiment can be combined with each other, but must can be implemented as base with those of ordinary skill in the art
Plinth, it will be understood that the combination of this technical scheme is not present when the combination appearance of technical scheme is conflicting or can not realize,
Also not within the protection domain of application claims.
For present disclosure, feature and effect can be further appreciated that, following examples are hereby enumerated, and coordinate accompanying drawing detailed
It is described as follows:
Reference picture 1, Fig. 2 and 3, Fig. 1 are up- coiler overall structure figure in embodiment;Fig. 2 is in embodiment inside up- coiler
Structure chart;Fig. 3 is the volume needle assemblies part-structure figure of up- coiler in embodiment;Winding manufacture craft in the present embodiment is included such as
Lower step:Step 1:Band is taken the lead to introduce into band component 6;Step 2:Band enters band component also when by entering band component 6
Its surface is carried out smooth;Step 3:Transfer assembly 5 continue to transmit it is smooth after band to component 4 is cut, cut component 4 to band
Material carries out spacing;Step 4:After spacing, it takes the lead to winding assembly 3, volume needle assemblies 2 to stretch out out of winding assembly 3 band
And block and take the lead;Step 5:Thickness measuring component 9 is moved to the side of volume needle assemblies 2, between the two in the presence of a determining deviation, spacing and band
The preset thickness that material needs are wound is equal, and volume needle assemblies 2 start rotation and drive band to be wound;Step 6:Strip coil is around to pre-
If touching thickness measuring component 9 after thickness, now, thickness measuring component 9 is withdrawn, meanwhile, volume needle assemblies 2 stop operating, and cut component 4 and cut
Broken belt material;Step 7:The inside of volume needle assemblies 2 toward winding assembly 3 inside contracts, and stops inside contracting after to its end being located in coiling, smooth
Component 8 carries out smooth to the section of coiling;Step 8:After the completion of smooth, weld assembly 7 is distinguished the inner ring of coiling and outer ring
Welded;Step 9:After the completion of welding, roll up in the whole of needle assemblies 2 and be reduced to winding assembly 3, coiling Automatic-falling;Step 10:Weight
Next coiling is completed in multiple above-mentioned 2-9 steps action, when strip breaks or is not enough to complete a coiling alarm device to start
Alarm.
Multiple reference picture 1, Fig. 2 and 3, further, up- coiler include frame 1, volume needle assemblies 2, winding assembly 3, cut component
4th, transfer assembly 5, enter band component 6, weld assembly 7, smooth component 8 and thickness measuring component 9;Winding assembly 3, cut component 4, pass
Sending component 5 and enter band component 6 be both secured in frame 1, cut component 4, transfer assembly 5 and enter band component 6 set gradually
In the side of winding assembly 3;Weld assembly 7 includes inner ring weldment 71 and outer ring weldment 72;The face of inner ring weldment 71
Winding assembly 3 is provided with one end of volume needle assemblies 2, and it passes through in connecting plate fixation and frame;Outer ring weldment 72 is fixed in volume
Around the opposite side of component 3;Smooth component 8 is arranged at the lower section of inner ring weldment 71;Thickness measuring component 9 is arranged at outer ring weldment 72
Lower section.Frame 1 includes the operating desk 11 and underlying roller 12 located at top, and being provided with PLC in operating desk 11 controls
Device, the expanding-contracting action of sensor completion volume needle assemblies 2 of its cooperation in up- coiler, the coiling action of winding assembly 3, cut
Component 4 cut action, transfer assembly 5 transfer operation, enter with component 6 feeding action, weld assembly 7 welding action,
Smooth component 8 tie action and thickness measuring component 9 measurement action etc. operation, roller 12 can with light Move Volumes around
Machine is overall;Volume needle assemblies 2 include hollow cylindrical roll pin main body 21 and discoid volume needle cover 22;The one of cast-over main body 21
End is provided with neck, and its other end is provided with U-shaped breach 211;Volume pin main body 21 is additionally provided with two along the short transverse of itself side wall
Strip slides otch 212, and two are slided otch 212 and mutually corresponded to;One of them slides otch 212 and connected with U-shaped breach 211
It is logical;Correspondingly roll up pin main body 21 and be provided with hollow out annulus 221 in volume needle cover 22 center;Corresponding two of hollow out annulus 221 slides otch
212 are correspondingly arranged on two sliding blocks 222;Volume pin main body 21 passes through hollow out annulus 221, and sliding block 222 agrees with sliding otch 212,
It is slidably connected between the two, and then volume pin main body 21 is slidably connected with volume needle cover 22, sliding block 222 is also for volume pin main body 21
Carry out spacing;Volume needle cover 22 is connected to one end of winding assembly 3, and band takes the lead to be preset in the institute of sliding block 222 when initial
In position, so when volume pin main body 21 passes from hollow out circle 221, take the lead just to be snapped into sliding gap 211, it
Afterwards, when volume needle cover 22 starts to rotate under the drive of winding assembly 3, volume pin main body 21 is rotated therewith, proceeds by volume
Acted around band;When completing to wind, volume pin main body 21 bounces back, and the limit function of sliding block 222 can equally aid in coiling from volume pin
Come off in main body 21.
With continued reference to Fig. 4, Fig. 4 is the winding assembly structure chart of up- coiler in embodiment;Further, winding assembly 3 includes
First actuator 301, driving wheel 302, timing belt 303, follower 304, spool 305, spool set 306, go out needle guard wheel 307, the
Two actuators 308, connecting rod 309, rolling bearing units 310, bottom bearing 311 and pull out arm 312;The driving of the connection of driving wheel 302 first
The output end of part 301, the first actuator 301 are specially servomotor;Follower 304 is connected by timing belt 303 and driving wheel 302
It is dynamic;Follower 304 is coaxially fixed on one end of spool set 306, and the other end of spool set 306 is fixedly connected with spool cover 22;Two
Rolling bearing units 310 are sheathed on spool set 306 successively, play fixed and spacing effect;Spool 305 is covered in 306 located at spool,
It is slidably connected between the two;The one end of spool 305 is fixedly connected with one end that volume pin main body 21 is provided with neck, and its other end is slidably connected
Go out needle guard wheel 307, go out needle guard wheel 307 and be sheathed on spool 305, its other end afterbody is additionally provided with bottom bearing 311;Connecting rod 309 1
End connects out needle guard wheel 3, and its other end connection output end of the second actuator 308, the second actuator 308 is specially telescopic cylinder;
Pull out arm 312 and be connected to the centre position of connecting rod 309, support and auxiliary swing effect can be played;First actuator 301 driving volume needle guard
306 rotate, and drive volume needle cover 22 to rotate, while drive the synchronous axial system of volume pin main body 21;The drive link 309 of second actuator 308
Swing, drive out needle guard wheel 307 and the synchronization telescope of spool 305 to move, at the same it is synchronous with the volume pin main body 21 that spool 305 connects
Complete expanding-contracting action.
With continued reference to Fig. 5, Fig. 5 is that up- coiler cuts assembly assumption diagram in embodiment;Further, component 4 is cut to wrap
Include the 3rd actuator 41, knife rest 42, upper cutter 43, lower cutter 44, sliding axle wheel 45 and limiting plate 46;One end of upper cutter 42
The output end of the 3rd actuator 41 is connected, its other end is slidably connected on knife rest 42, and knife rest 42 is rectangular frame, upper cutter 43
Slided along in the framework of knife rest 42;Lower cutter 44 is fixed on the lower section of knife rest 42, lower cutter 44 and the face of upper cutter 42;Slide
The parallel lower cutter 44 of axle wheel 45, and it is fixed on the lower section of knife rest 42;Limiting plate 46 is fixedly connected with knife rest 42;3rd actuator is specific
For telescopic cylinder, it drives upper cutter 43 to be slided in knife rest 42, coordinates with lower cutter 44 and cuts band;Limiting plate 46 limits band
The width of material and its moving direction, what sliding axle wheel 45 can allow band takes the lead the more smooth limit for entering sliding block 222
Positioning is put.
With continued reference to Fig. 6, Fig. 6 is the structure chart of the transfer assembly of up- coiler in embodiment;Further, transfer assembly 5
Including fourth drive member 51, train wheel bridge 52, lower plate 53, the 5th actuator 54, slip guide shaft 55 and send band guide plate 56;4th
Actuator 51 connects train wheel bridge 52;The face of lower plate 53 is parallel to the lower section of train wheel bridge 52;Guide shaft is slided in the connection of 5th actuator 54
55;Slide the connection of guide shaft 55 and send band guide plate 56;Band guide plate 56 is sent to connect lower plate 53;The actuator of fourth drive member 51 and the 5th
54 be telescopic cylinder;Fourth drive member 51 drives the motion of the above-below direction of train wheel bridge 52, the train wheel bridge when cutting component 4 and being cut
52 and lower plate 53 compress band, cut after firm;The band horizontal motion of guide plate 56 is sent in the driving of 5th actuator 54,
Band guide plate 56 is sent to drive the movement of band horizontal direction.
With continued reference to Fig. 7, Fig. 7 is that up- coiler enters the structure chart with component in embodiment;Further, band component 6 is entered
Including the 6th actuator 61, enter band guide plate 62, tension force rubber cushion 63 and tension arm 64;It is defeated that tension arm 64 connects the 6th actuator 61
Go out end;Tension force rubber cushion 63 connects tension arm 64;Enter band guide plate 62 and be set in parallel in the lower section of tension force rubber cushion 63;6th actuator 61 has
Body is telescopic cylinder, and the 6th actuator 61 driving tension force rubber cushion 63 moves up and down, and can carry out surfacing to band.
With continued reference to Fig. 1 and 8, Fig. 8 is the whole assembly assumption diagram of interior weldment peace of up- coiler in embodiment;More enter one
Step, interior weldment 71 include the 7th actuator 711, the first soldering tip 712, the 8th actuator 713, the first slide plate 714 and second
Slide plate 715;7th actuator 711 connects the first soldering tip 713;First soldering tip 712 is slidably connected the first slide plate 714;8th driving
Part 713 connects the first slide plate 714;First slide plate 714 is slidably connected the second slide plate 715;7th actuator 711 drives the first soldering tip
712 enter at the U-shaped breach 211 of volume pin main body 21, driving the first slide plate 714 horizontal direction movement of the 8th actuator 713, and two
Person coordinates the welding for completing to carry out to the inner ring of band.
Multiple reference picture 1 and 8, smooth component 8 include the 9th actuator 81 and tie plate 82;The connection of plate 82 the 9th is tied to drive
Moving part 81;Second slide plate 715 is located at the top of the 9th actuator 81;Tie the face of plate 82 volume needle cover 22;When volume pin main body 21 is completed
After one coiling of band, the section that plate 82 pats coiling under the driving of the 9th actuator 81 is tied, the section of coiling is entered
Row is smooth, it is ensured that coiling has unified section.
With continued reference to Fig. 9, Fig. 9 is the outside weld fitting structure chart of up- coiler in embodiment;Further, outside weld fitting 72 wraps
Include the tenth actuator 721, the second soldering tip 722, the 11st actuator 723, interlock plate 724 and interlock slide-bar 725;Tenth driving
Part 721 connects the second soldering tip 722;Tenth actuator 72 and the second soldering tip 722 are fixedly connected with interlock plate 724;Interlock plate 724 with
Slide-bar 725 is interlocked to be fixedly connected;11st actuator 723 is connected with interlocking slide-bar 725;The driving of 11st actuator 723 interlocks
Slide-bar 725 moves, and then drives ten actuators 721 and the second soldering tip 722 to move together, the tenth actuator 721 driving second
Soldering tip 722 moves, and completes to carry out welding action to the outer ring of band.
With continued reference to Figure 10, Figure 10 is up- coiler thickness measuring assembly assumption diagram in embodiment;Further, thickness measuring component 9 wraps
Include the 12nd actuator 91, thickness measuring axle wheel 92, thickness measuring sliding axle 93 and thickness measuring bearing block 94;Thickness measuring axle wheel the 92 and the 12nd drives
Moving part 91 and thickness measuring sliding axle 93 connect;Thickness measuring bearing block 94 is sheathed on thickness measuring sliding axle 93;12nd actuator 91 drives
Dynamic thickness measuring sliding axle 93 and thickness measuring sliding axle 93 move;Thickness measuring bearing block 94 is sheathed on thickness measuring sliding axle 93, is played firm
While, direction can also be limited;Before the volume winding of pin main body 21 starts, thickness measuring axle wheel 92 leans in the driving of the 12nd actuator 91
Nearly volume pin main body 21, spacing between the two are equal to the thickness for needing to wind, and when reaching given thickness, thickness measuring axle wheel 92 returns
Contracting, while roll up pin main body 21 and stop operating;12nd actuator 91 is specially telescopic cylinder.
It is specific as follows to wind manufacture craft:Operating desk 11 is first set to preset mode, band is disposed close into band component 6
Side, after band is taken the lead successively through entering band guide plate 62, sending band guide plate 56, lower plate 53 and upper cutter 43 and incision
The edge of a knife position that knife 44 forms is until one of position of sliding block 222;Then operating desk 11 is set to winding patterns, now around
Pin main body 21 is stretched out at hollow out annulus 221, and sliding gap 212, which just blocks, takes the lead, and now thickness measuring axle wheel 92 is close to cast-over master
Body 21 to position set in advance, the second soldering tip 722 is moved to edge of a knife position;Auto-start button is pressed afterwards, around band main body 21
Start to rotate, formed and rolled up around band;When reaching setting spacing around band volume thickness, thickness measuring axle wheel 92 is withdrawn, now, around band main body 21
Stop operating, upper cutter 42 cuts off band;Then its end is retracted to around band main body 21 to be located at around band volume inner ring, it is flat to tie plate 82
It is whole around zone circle section;The second soldering tip 722 welds afterwards passes through the U-shaped institute of breach 211 around zone circle outer ring incision, the first soldering tip 712
Welded in position and take the lead section start around zone circle inner ring, completed latter two soldering tip and recall;Then continue to retract around band main body 21, directly
To disappearing in hollow out annulus 221, come off around band volume nature;Above-mentioned action is finally repeated, is carried out next around band circulation;Work as band
Be not enough to be formed one around band roll up when or during strip breaks, operating desk 11 can carry out alarm.
The winding manufacture craft of the present invention realizes the processes such as full automatic winding and welding, is improving production efficiency
While with production cost is reduced, product quality has also been ensured.
The upper only embodiments of the present invention, are not intended to limit the invention.For those skilled in the art
For, the present invention can have various modifications and variations.All any modifications made in spirit and principles of the present invention, it is equal
Replace, improve etc., it all should be included within scope of the presently claimed invention.
Claims (9)
1. one kind winding manufacture craft, it is characterised in that comprise the following steps:
Step 1:Band is taken the lead to introduce into band component (6);
Step 2:Band by it is described enter band component (6) when, it is described enter band component (6) also to its surface carry out it is smooth;
Step 3:Transfer assembly (5) continue to transmit it is smooth after band to component (4) is cut, the component (4) that cuts is to band
Carry out spacing;
Step 4:After spacing, it takes the lead to winding assembly (3), volume needle assemblies (2) to stretch out of the winding assembly (3) band
Go out and block to take the lead;
Step 5:Thickness measuring component (9) is moved to the side of the volume needle assemblies (2), between the two in the presence of a determining deviation, spacing with
The preset thickness that band needs are wound is equal;The volume needle assemblies (2) start rotation and drive band to be wound;
Step 6:Strip coil is around to the thickness measuring component (9) is touched after preset thickness, and now, the thickness measuring component (9) withdraws,
It is described to cut component (4) cut-out band meanwhile the volume needle assemblies (2) stop operating;
Step 7:The volume needle assemblies (2) inside contract toward the inside of the winding assembly (3), stopping after being located to its end in coiling
Inside contract, smooth component (8) carries out smooth to the section of coiling;
Step 8:After the completion of smooth, weld assembly (7) welds respectively to the inner ring of coiling and outer ring;
Step 9:After the completion of welding, the winding assembly (3), coiling Automatic-falling are reduced in volume needle assemblies (2) whole;
Step 10:Repeat above-mentioned 2-9 steps action and complete next coiling, when strip breaks or be not enough to complete a coiling
Alarm device starts to alarm.
2. winding manufacture craft according to claim 1, it is characterised in that described to enter to drive including the 6th with component (6)
Part (61), enter band guide plate (62), tension force rubber cushion (63) and tension arm (64);
The tension arm (64) connects the 6th actuator (61) output end;The tension force rubber cushion (63) connects the tension arm
(64);It is described to enter to be set in parallel in below the tension force rubber cushion (63) with guide plate (62);Take the lead by it is described enter band guide plate (62)
Introduce, the 6th actuator (61) the driving tension force rubber cushion (63) carries out smooth to its surface.
3. winding manufacture craft according to claim 1, it is characterised in that the transfer assembly (5) includes the 4th driving
Part (51), train wheel bridge (52), lower plate (53), the 5th actuator (54), slide guide shaft (55) and send band guide plate (56);
The fourth drive member (51) connects the train wheel bridge (52);Lower plate (53) face is parallel to the train wheel bridge
(52) lower section;5th actuator (54) the connection slip guide shaft (55);Band is sent described in slip guide shaft (55) connection
Guide plate (56);It is described to send band guide plate (56) to connect the lower plate (53);It is described to send band guide plate (56) in the 5th actuator
(54) persistently moved under driving, when needing to cut, the train wheel bridge (52) and lower plate (53) are in the described 4th driving
Part is closed in the presence of (51), consolidates band, and component (4) is cut described in cooperation and completes to cut action.
4. winding manufacture craft according to claim 1, it is characterised in that:The component (4) that cuts includes the 3rd driving
Part (41), knife rest (42), upper cutter (43), lower cutter (44), sliding axle wheel (45) and limiting plate (46);
One end of the upper cutter (42) connects the output end of the 3rd actuator (41), and its other end is slidably connected to described
On knife rest (42);The lower cutter (44) is fixed on the lower section of the knife rest (42), the lower cutter (44) and the upper cutter
(42) face;The parallel lower cutter (44) of the sliding axle wheel (45), and be fixed on below the knife rest (42);It is described spacing
Plate (46) is connected with the knife rest (42);When band needs to cut, the 3rd actuator (41) drives the upper cutter
(43) decline, it coordinates with the lower cutter (44) cuts band, and the upper cutter (43) returns after the completion of cutting;It is described spacing
Plate (46) is defined to the position of band.
5. manufacture craft is wound according to claim 1, it is characterised in that the volume needle assemblies (2) include hollow cylindrical roll
Pin main body (21) and discoid volume needle cover (22);One end of the cast-over main body (21) is provided with neck, and its other end is provided with U
Type breach (211);Short transverse of the volume pin main body (21) along itself side wall is additionally provided with two strips and slides otch
(212) it is mutually corresponding that otch (212), is slided described in two;Otch (212) and the U-shaped breach are slided described in one of them
(211) connect;Volume needle cover (22) center corresponds to the volume pin main body (21) and is provided with hollow out annulus (221);It is described to engrave
Otch (212), which is slided, described in empty annulus (221) is corresponding two is correspondingly arranged on two sliding blocks (222);The volume pin main body (21)
One end provided with the U-shaped breach (211) passes through the hollow out annulus (221), and the otch (212) that slides agrees with the sliding block
(222) so that the volume pin main body (21) is slidably connected with the volume needle cover (22);The volume needle cover (22) is connected to the volume
Around one end of component (3);Band is brought straight down to the position of the sliding block (222) after mouth by cutting, when the volume pin main body
(21) when being stretched out from the volume needle cover (22), it is described slide otch (212) and just block take the lead, volume needle cover (22) rotational band
The dynamic volume pin main body (21) rotates, and band proceeds by winding.
6. winding manufacture craft according to claim 1, it is characterised in that:The winding assembly (3) includes the first driving
Part (301), driving wheel (302), timing belt (303), follower (304), spool (305), spool set (306), go out needle guard wheel
(307), the second actuator (308) and connecting rod (309);
The driving wheel (302) connects the first actuator (301) output end;The follower (304) passes through the synchronization
Band (303) interlocks with the driving wheel (302);The follower (304) is coaxially fixed on one end of the spool set (306),
The other end of the spool set (306) is fixedly connected with the spool cover (22);The spool (305) is located at the spool set
(306) in, it is slidably connected between the two;Described spool (305) one end connects one end that the volume pin main body (21) is provided with neck,
Its other end goes out needle guard wheel (307) described in being slidably connected;Go out needle guard wheel (307) described in connecting rod (309) one end connection, its is another
One end connects the second actuator (308) output end;First actuator (301) drives the spool set (306) to rotate,
The volume needle cover (22) is fixedly connected with the spool set (306), and it is rotated together with the spool set (306), the volume pin
Main body (21) rotates with the volume needle cover (22);Second actuator (308) drives the connecting rod (309) to swing, described
The volume pin main body (21) that connecting rod (309) drives the spool (305) to interlock carries out expanding-contracting action.
7. winding manufacture craft according to claim 1, it is characterised in that weld assembly (7) includes interior weldment (71)
And outside weld fitting (72);Interior weldment (71) includes the 7th actuator (711), the first soldering tip (712), the 8th actuator
(713), the first slide plate (714) and the second slide plate (715);7th actuator (711) connects first soldering tip
(713);First soldering tip (712) is slidably connected first slide plate (714);Described in 8th actuator (713) connection
First slide plate (714);First slide plate (714) is slidably connected second slide plate (715);7th actuator (711)
The first soldering tip (712) displacement is driven, the 8th actuator (713) drives the first slide plate (714) displacement, and both coordinate completion band
The inner ring welding of material;
The outside weld fitting (72) includes the tenth actuator (721), the second soldering tip (722), the 11st actuator (723), gearing
Plate (724) and gearing slide-bar (725);Tenth actuator (721) connects second soldering tip (722);Described tenth drives
Moving part (721) and the second soldering tip 722 connect the interlock plate (724);The interlock plate (724) is solid with interlocking slide-bar (725)
Fixed connection;11st actuator (723) is connected with the gearing slide-bar (725);Tenth actuator (721) drives institute
The second soldering tip (722) displacement is stated, the 11st actuator (723) drives interlock plate (724) displacement, and both coordinate completion
The outer ring welding of band.
8. winding manufacture craft according to claim 1, it is characterised in that the smooth component (8) includes the 9th driving
Part (81) and tie plate (82);The plate (82) of tying connects the 9th actuator (81);Second slide plate (715) sets
Above the 9th actuator (81);Described tie rolls up needle cover (22) described in plate (82) face;After the completion of winding, the volume
Inside the end retraction coiling of pin main body (21), tie what plate (82) opposing connection volume was carried out described in the 9th actuator (81) driving
Section carries out smooth.
9. winding manufacture craft according to claim 1, it is characterised in that the thickness measuring component (9) includes the 12nd and driven
Moving part (91), thickness measuring axle wheel (92), thickness measuring sliding axle (93) and thickness measuring bearing block (94);The thickness measuring axle wheel (92) with it is described
12nd actuator (91) and thickness measuring sliding axle (93) connection;The thickness measuring bearing block (95) is sheathed on the thickness measuring sliding axle
(93) on;12nd actuator (91) drives the close volume pin main body (21) of the thickness measuring axle wheel (92), between the two
In the presence of a determining deviation, spacing is equal to the preset thickness of coiling, and the thickness of coiling is tested in winding, reaches preset thickness
The thickness measuring axle wheel (92) withdraws afterwards, and the winding assembly (3) stops winding.
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CN201710789021.XA CN107601112B (en) | 2017-09-05 | 2017-09-05 | A kind of winding manufacture craft |
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CN107601112B CN107601112B (en) | 2019-08-06 |
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Cited By (1)
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CN108520981A (en) * | 2018-06-05 | 2018-09-11 | 东莞塔菲尔新能源科技有限公司 | A kind of intelligently cross cutting winding integrated machine and its workflow |
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