CN107553702B - Intelligent automatic carving glazing method based on big data operation - Google Patents
Intelligent automatic carving glazing method based on big data operation Download PDFInfo
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- CN107553702B CN107553702B CN201710794602.2A CN201710794602A CN107553702B CN 107553702 B CN107553702 B CN 107553702B CN 201710794602 A CN201710794602 A CN 201710794602A CN 107553702 B CN107553702 B CN 107553702B
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Abstract
The invention provides an intelligent automatic engraving and glazing method based on big data operation, which belongs to the technical field of pottery manufacturing. The method provided by the invention has the advantages of automation, standardization, high production efficiency and remote monitoring.
Description
Technical Field
The invention belongs to the technical field of pottery manufacturing, and particularly relates to an intelligent automatic engraving and glazing method based on big data operation.
Background
The pottery is made of clay or pottery clay through kneading, shaping and baking. The pottery has a long history, and simple and rough pottery is seen for the first time in the age of new stoneware. The pottery is used as a living article in ancient times and is generally collected as an artwork at present. The existing pottery manufacturing process mostly adopts manual manufacturing, the manual manufacturing labor cost is high, the efficiency is low, and the manufactured pottery has uneven quality.
Industrial automation is the control of various parameters in industrial production, realizes various process controls, and in the whole industrial production, reduces the operation of manpower as much as possible, and can fully utilize energy sources and various information except animals to carry out production work, mainly solves the problems of production efficiency and consistency, and achieves the purposes of increasing yield, improving quality, reducing consumption, ensuring safety and the like.
In addition, in the traditional manufacturing process, the carving and the glazing are two different processes which need to be carried out respectively in sequence, so that the manpower and material resources are greatly wasted, and the production efficiency is reduced.
Disclosure of Invention
Based on the problems in the prior art, the invention provides an intelligent automatic engraving and glazing method based on big data operation, planar infrared rays are emitted by a planar infrared ray emitter, a cloud server is used for combining shadows formed by a plurality of greenware blocking the planar infrared rays to generate a 3D model, then the engraving and glazing process is simulated by combining the technology, relevant parameters are obtained and fed back to local equipment, and the local equipment controls and synchronously performs engraving and glazing according to the relevant parameters, so that the production efficiency is improved, and automatic production and remote monitoring are realized.
The invention achieves the aim through the following detailed technical scheme:
an intelligent automatic engraving and glazing method based on big data operation simulates a synthetic ceramic embryo 3D model by using a cloud server, simulates engraving and glazing processes, feeds back simulation calculation results to a local computer, and automatically controls the engraving and glazing processes to be synchronously performed by the local computer, wherein the method comprises the following detailed steps:
step S10, designing and drawing a needed pattern through computer drawing software, and importing the pattern into the carving glazing equipment and uploading the pattern to a cloud server;
step S20, placing the ceramic blank dried in the blank drying process in a rotary tray, wherein two surfaces of the rotary tray are respectively provided with a planar infrared transmitter and a planar infrared receiver;
step S30, starting the turntable and the infrared emitter, blocking partial planar infrared rays from being emitted to the receiver by the ceramic embryo positioned on the rotating tray, forming a ceramic embryo front view-shaped shadow on the surface of the receiver, recording the shape of the shadow by the system, and simultaneously uploading the real-time shadow shape and the rotating speed and direction parameters of the rotating tray to the cloud server;
step S40, the cloud server synthesizes the continuous planar infrared ray shadows into a greenware appearance 3D model according to the rotating speed and the rotating direction of the rotating tray, and analyzes and calculates the shape physical parameters of the 3D model;
step S50, automatically rendering and adjusting the image drawn in the step S10 and drawing the image in the 3D model in a simulation mode by the cloud server according to the physical parameters of the mud embryo shape analyzed by the 3D model;
and step S60, the cloud server feeds the simulation drawing result back to the local equipment, and the local equipment controls the engraving knife to engrave on the surface of the pottery according to the simulation result and synchronously controls the glaze spraying gun to spray glaze on the engraved part.
The user accesses the cloud server through the network by using the mobile client, and calls data resources in the corresponding permission level or performs remote intervention control on the cloud server or local equipment.
The planar infrared ray cross section can completely cover the maximum section of the pottery, and the shadow of the pottery embryo can be completely recorded only if the planar infrared ray cross section is larger than the maximum section of the pottery.
The turntable monitors pressure change through a high-sensitivity pressure sensor, stops working and gives out a false alarm when the pressure of the tray is detected to be impacted.
The invention has the following beneficial effects: the method comprises the steps of emitting a planar infrared ray through a planar infrared ray emitter, enabling part of the planar infrared ray to be shielded by a ceramic blank due to the fact that the part of the planar infrared ray irradiates the ceramic blank and cannot reach an infrared ray receiver, forming a shadow on the receiver, recording the shape of the shadow, synthesizing a plurality of recorded shadow shapes into a real-time 3D model by calling parameters such as the rotation direction and the rotation speed of a turntable, simulating the carving and glazing processes on the 3D model through a simulation technology, obtaining related parameters, controlling the carving and glazing synchronously according to the related parameters, enabling the carving and glazing to be carried out simultaneously, saving production time, improving production efficiency and achieving automatic production.
Detailed Description
The present invention is further described below with reference to specific examples.
An intelligent automatic engraving and glazing method based on big data operation comprises the following steps:
step S10, designing and drawing a needed pattern through computer drawing software, and importing the pattern into the carving glazing equipment and uploading the pattern to a cloud server;
step S20, placing the ceramic blank dried in the blank drying process in a rotary tray, wherein two surfaces of the rotary tray are respectively provided with a planar infrared transmitter and a planar infrared receiver;
step S30, starting the turntable and the infrared emitter, blocking partial planar infrared rays from being emitted to the receiver by the ceramic embryo positioned on the rotating tray, forming a ceramic embryo front view-shaped shadow on the surface of the receiver, recording the shape of the shadow by the system, and simultaneously uploading the real-time shadow shape and the rotating speed and direction parameters of the rotating tray to the cloud server;
step S40, the cloud server synthesizes the continuous planar infrared ray shadows into a greenware appearance 3D model according to the rotating speed and the rotating direction of the rotating tray, and analyzes and calculates the shape physical parameters of the 3D model;
step S50, automatically rendering and adjusting the image drawn in the step S10 and drawing the image in the 3D model in a simulation mode by the cloud server according to the physical parameters of the mud embryo shape analyzed by the 3D model;
and step S60, the cloud server feeds the simulation drawing result back to the local equipment, and the local equipment controls the engraving knife to engrave on the surface of the pottery according to the simulation result and synchronously controls the glaze spraying gun to spray glaze on the engraved part.
As a preferred embodiment, a user accesses the cloud server through a network by using a mobile client, and invokes data resources in a corresponding permission level or performs remote intervention control on the cloud server or local equipment.
As a preferred embodiment, the planar infrared ray cross section can completely cover the maximum cross section of the pottery.
As a preferred embodiment, the turntable monitors pressure changes through a high-sensitivity pressure sensor, stops working when tray pressure is detected to be impacted, and gives a false alarm.
The above-mentioned embodiments only express one embodiment of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (4)
1. An intelligent automatic engraving and glazing method based on big data operation is characterized in that a cloud server is used for simulating and synthesizing a greenware 3D model and simulating engraving and glazing processes, a simulation calculation result is fed back to a local computer, and the local computer automatically controls two processes of engraving and glazing to be synchronously performed, and the method comprises the following detailed steps:
step S10, designing and drawing a needed pattern through computer drawing software, and importing the pattern into the carving glazing equipment and uploading the pattern to a cloud server;
step S20, placing the ceramic blank dried in the blank drying process in a rotary tray, wherein two surfaces of the rotary tray are respectively provided with a planar infrared transmitter and a planar infrared receiver;
step S30, starting the turntable and the infrared emitter, blocking partial planar infrared rays from being emitted to the receiver by the ceramic embryo positioned on the rotating tray, forming a ceramic embryo front view-shaped shadow on the surface of the receiver, recording the shape of the shadow by the system, and simultaneously uploading the real-time shadow shape and the rotating speed and direction parameters of the rotating tray to the cloud server;
step S40, the cloud server synthesizes the continuous planar infrared ray shadows into a greenware appearance 3D model according to the rotating speed and the rotating direction of the rotating tray, and analyzes and calculates the shape physical parameters of the 3D model;
step S50, automatically rendering and adjusting the image drawn in the step S10 and drawing the image in the 3D model in a simulation mode by the cloud server according to the physical parameters of the mud embryo shape analyzed by the 3D model;
and step S60, the cloud server feeds the simulation drawing result back to the local equipment, and the local equipment controls the engraving knife to engrave on the surface of the pottery according to the simulation result and synchronously controls the glaze spraying gun to spray glaze on the engraved part.
2. The intelligent automatic engraving and glazing method based on big data operation as claimed in claim 1, wherein a mobile client is used to access a cloud server through a network, and data resources in corresponding authority levels are called or remote intervention control is performed on the cloud server or a local device.
3. The intelligent automatic engraving and glazing method based on big data operation as claimed in claim 1, wherein the planar infrared ray cross section can completely cover the maximum cross section of the pottery.
4. An intelligent automatic engraving and glazing method based on big data operation as claimed in claim 1, wherein the turntable monitors pressure change through a high-sensitivity pressure sensor, stops working and gives a false alarm when detecting that the pressure of the tray is impacted.
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| CN107553702B true CN107553702B (en) | 2020-07-03 |
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| CN110524697B (en) * | 2019-07-08 | 2020-12-11 | 广东工业大学 | Automatic glaze spraying system for toilet bowl blank and positioning method thereof |
| CN112330805B (en) * | 2020-11-25 | 2023-08-08 | 北京百度网讯科技有限公司 | Face 3D model generation method, device, equipment and readable storage medium |
| CN113554240B (en) * | 2021-08-20 | 2022-06-10 | 西藏众陶联供应链服务有限公司 | Data analysis and prediction method and system for architectural ceramic tile surface decoration glazing |
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Effective date of registration: 20200605 Address after: 333000 Jingdezhen ceramics Park (non-agricultural land) Applicant after: Jingdezhen Shanyin Ceramics Co., Ltd Address before: Two road 528000 in Guangdong province Foshan city Chancheng District Zhangcha Rhombomys Industrial Zone Road No. 2, building third Applicant before: FOSHAN JIAYI ART CERAMICS RESEARCH Co.,Ltd. |
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