CN107552380B - Electromechanical integrated full-automatic pepper film nondestructive peel and seed separation cleaning machine and separation method - Google Patents
Electromechanical integrated full-automatic pepper film nondestructive peel and seed separation cleaning machine and separation method Download PDFInfo
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- CN107552380B CN107552380B CN201710779854.8A CN201710779854A CN107552380B CN 107552380 B CN107552380 B CN 107552380B CN 201710779854 A CN201710779854 A CN 201710779854A CN 107552380 B CN107552380 B CN 107552380B
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Abstract
The invention discloses an electromechanical full-automatic pepper film nondestructive skin and seed separation cleaning machine which comprises a rack, a skin and seed separation layer, a pepper skin collection layer and a water collection tank, wherein a screen for separating skins and seeds is arranged in the middle of the skin and seed separation layer and connected with a skin and seed separation layer frame, the middle parts of two sides of the skin and seed separation layer frame are connected with variable frequency vibration motors and electrically connected with a master control circuit, two sides of the end part of the skin and seed separation layer frame are respectively provided with a support, the supports are connected with the top end of the rack through elastic devices, the water collection tank is provided with a pipeline connected with the water inlet end of a centrifugal pump, the water outlet end of the centrifugal pump is connected with a spray pipe, and the spray pipe sprays water to the screen through spray holes at the bottom. The invention also discloses a separation method of the mechanical-electrical integrated full-automatic pepper film lossless peel and seed separation cleaning machine. Compared with the prior art, the technical scheme of the invention has the advantages of effective separation, full utilization of water, high automation degree, safe and reliable work, wide applicability and the like, and can solve the technical problems of effective separation of pepper skins and pepper seeds and guarantee of the phase quality of the pepper seeds.
Description
Technical Field
The invention relates to the technical field of product separation and cleaning, in particular to an electromechanical full-automatic pepper film lossless peel and seed separation and cleaning machine and a separation method.
Background
White pepper is a dried nearly ripe fruit of pepper of the family Piperaceae, and is a favorite seasoning with a fragrant smell. While white pepper is made by peeling and drying the fruit of green pepper, in the prior art, wet mechanical peeling is adopted, hu Jiaozi and pepper peel are mixed together, and Hu Jiaozi and pepper peel are difficult to separate from each other by methods such as vibrating screen, mechanical filtration and centrifuge.
Meanwhile, by adopting the method, the screen mesh is easy to block and the epidermis coated on the surface of the pepper seeds is easy to damage, so that the fragrance of the white pepper is seriously lost after the pepper seeds are dried, and the quality of the product is poor.
Therefore, the effective separation of the pepper peel and the pepper seeds and the quality guarantee of the pepper seed phase are particularly important in the production process of white pepper.
Disclosure of Invention
The invention mainly aims to provide an electromechanical full-automatic pepper film lossless skin and seed separation cleaning machine which can effectively separate skins and seeds, fully utilize water, has high automation degree, safe and reliable work and wide applicability, and also provides a separation method using the electromechanical full-automatic pepper film lossless skin and seed separation cleaning machine, aiming at solving the technical problems of effectively separating pepper skins and pepper seeds and ensuring the phase quality of pepper seeds.
In order to achieve the purpose, the invention adopts the following technical scheme:
the mechanical-electrical integrated full-automatic pepper film lossless peel and seed separation cleaning machine comprises a frame with a frame structure, wherein a peel and seed separation layer is arranged at the upper part of the frame, a pepper peel collection layer is arranged below the peel and seed separation layer, and an open-top water collection tank is arranged below the pepper peel collection layer; the middle part of the peel and seed separating layer is provided with a screen mesh for peel and seed separation and is connected with a peel and seed separating layer frame, the middle parts of two sides of the peel and seed separating layer frame are connected with a variable frequency vibration motor and are electrically connected with a master control circuit, two sides of the end part of the peel and seed separating layer frame are provided with supports, and the supports are connected with the top end of the rack through elastic devices; the water collecting tank is provided with a pipeline which is connected with the water inlet end of the centrifugal pump, the water outlet end of the centrifugal pump is connected with the spray pipe arranged above the screen, and the spray pipe sprays water to the screen through the spray holes at the bottom.
The screen cloth includes a plurality of parallel arrangement's parting bead side by side, the parting bead is followed skin seed separation layer length direction installs in the fixed strip top surface, skin seed separation layer is followed the feed inlet and is leaned to the discharge gate.
The water bodies of Hu Jiaozi and pepper Pi Penlin which are positioned at the tops of the screen mesh parting strips are sprayed through the spraying holes of the spraying pipes, so that the pepper skins are contracted, folded, fall to the surface of the pepper skin collecting layer through the parting strip gaps of the screen mesh, and Hu Jiaozi and the pepper skins are effectively separated, thereby further meeting the specification standard of food safety and sanitation. Meanwhile, the screen mesh of the technical scheme is composed of a plurality of parallel division bars, in the process that Hu Jiaozi and pepper peel are separated from each other, pepper seeds cannot block the gap position of the division bars, and when the pepper seeds are clamped in the gap of the division bars, the pepper seeds can be conveniently removed.
The screen cloth discharge end is close to and is equipped with the waterlogging caused by excessive rainfall board, the waterlogging caused by excessive rainfall hole surface is equipped with a plurality of waterlogging caused by excessive rainfall hole.
In order to separate Hu Jiaozi from the pepper skin and then remove part of the water on the surface of the pepper skin, a draining plate is arranged at the discharging end of the screen, wherein a plurality of draining holes are formed in the surface of the draining plate, so that Hu Jiaozi moved from the screen to the draining plate releases part of the water on the surface of the draining plate downwards from the draining holes, and the workload of the subsequent drying process can be reduced.
The distance between the adjacent parting strips and the inner diameter of the draining hole are smaller than the outer diameter of the pepper seeds.
The distance between every two adjacent division bars and the inner diameter of each water draining hole are smaller than the outer diameter of Hu Jiaozi, so that the pepper skins fall into the pepper skin collecting layer from the division bar gaps after Hu Jiaozi and the pepper skins are washed by a water body with certain water pressure, and Hu Jiaozi is supported by the division bars and cannot fall. By setting the inner diameter of the draining hole to be less than the outer diameter of Hu Jiaozi, hu Jiaozi can not fall down from the draining hole during draining, so that partial pepper seeds are not wasted.
The pressure of the water sprayed to the screen by the spray pipe is 2.5-3.5 Mpa.
The pressure value of the water sprayed to the screen by the spray pipe is 2.5-3.5 Mpa, and the water pressure directly washes the mixture of pepper seeds and pepper skin, so that the pepper skin can be effectively washed into the gap of the screen and washed downwards. The water body pressure can not damage the film coated on the surface of the pepper seeds, and the quality of the product phase is ensured.
The centrifugal pump with the pipeline that the shower links to each other is provided with the manometer that detects the water pressure value, the manometer is provided with pressure sensor with total control circuit electricity is connected.
The centrifugal pump still links to each other with the shower continuous pipeline and has linked to each other the manometer that is used for detecting the water pressure value, the manometer is provided with pressure sensor and is connected with total control circuit electricity simultaneously, through setting up the manometer, process monitoring personnel can conveniently read the water pressure value in the pipeline and carry out real time monitoring, the manometer is provided with pressure sensor simultaneously, pressure sensor detects the water pressure value and sends the pressure value to total control circuit's PLC control circuit, when the water pressure value is less than or is higher than the settlement scope, total control circuit sends alarm signal to process monitoring personnel through the control alarm, remind control personnel to inspect water pressure, total control circuit control variable frequency vibration motor stops vibrating and centrifugal pump stops to supply water to the pipeline simultaneously, treat that the water pressure value restores to normal range and then make variable frequency vibration motor and centrifugal pump reworking, and then improve the operational reliability of electromechanical full-automatic pepper film nondestructive skin seed separation cleaning machine.
The surface of the pepper skin collecting layer is provided with a plurality of water drainage holes facing the water collecting tank.
The pepper skin collecting layer sets up under the skin seed separation layer, pepper skin collecting layer is monoblock plate body structure, its surface is provided with a plurality of outlet towards the header tank under, the pepper skin passes through screen cloth separation back with the pepper seed, pepper skin collecting layer top surface from last down falling, through set up a plurality of outlet on pepper skin collecting layer surface, make pepper skin and moisture content alternate segregation, the pepper skin is then the collection and the transport in the follow-up work of being convenient for like this, moisture content can be recycled in falling into to the header tank from the outlet simultaneously, further improve water utilization.
The pepper skin collection layer is equipped with the discharge opening, pepper skin collection layer is for the orientation the discharge opening downward sloping sets up.
Layer one end is collected to the pepper skin is provided with the discharge opening that is used for collecting the pepper skin to the pepper skin is collected the layer and is set up to the discharge opening downward sloping that is in the low department, and the pepper skin concentrates under the action of gravity to discharge opening one end automatic movement and be convenient for collect or get into other stations and carry out follow-up processing.
The centrifugal pump with the pipeline that the shower links to each other is equipped with the filter that is used for filtering finely divided pepper skin.
Because the small-size fine pepper peels enter the water collecting tank through the drainage holes, if no filter is arranged in the pipeline, the fine pepper peels can be easily transported to the inside of the spraying pipe. Because the inner diameter of the spray hole of the spray pipe is smaller than the overall dimension of the finely-divided pepper peels, the spray pipe is blocked, the spray effect of the spray pipe is influenced finally, and in order to ensure the normal spray of the spray pipe, the middle part of the pipeline is provided with a corresponding filter, so that the working reliability of the whole electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine is ensured.
The elastic device is a spring, the upper end of the spring is connected with the support, and the lower end of the spring is connected with the top of the rack.
The invention provides a separation method of an electromechanical integrated full-automatic pepper film nondestructive peel and seed separation cleaning machine, which comprises the following steps:
s1: the master control circuit controls the variable-frequency vibration motor to drive the peel-seed separation layer to vibrate, hu Jiaozi and pepper peels enter the surface of the material distribution plate through a feeding hole of the peel-seed separation layer, and Hu Jiaozi and the pepper peels are vibrated and flattened by the material distribution plate;
s2: hu Jiaozi and pepper peels enter the screen from the material distribution disc along the inclined peel-seed separation layer under the action of gravity, the master control circuit controls the centrifugal pump to suck water from the water collection tank and convey the water to the spray pipe through a pipeline, the spray pipe sprays the water on Hu Jiaozi and the surfaces of the pepper peels, hu Jiaozi vertically jumps under the vibration of the screen and moves to the top surface of the draining plate along the space of the partition strip gaps of the screen, and the pepper peels fall to the pepper peel collection layer through the space of the partition strip gaps in the screen;
s3: the Hu Jiaozi vertically jumps on the vibrating draining board, part of water on the surface of the Hu Jiaozi falls off to the pepper skin collecting layer through draining holes of the draining board, and finally enters other drying stations through a discharging hole of the skin-seed separating layer;
s4: the pepper peels slide towards the discharge opening along the top surface of the pepper peel collecting layer under the action of gravity, water dropped by the screen soaks the pepper peels and accelerates the sliding speed of the water, and the pepper peels are collected through the discharge opening;
s5: the water sprayed by the spray pipe drops to the surface of the pepper skin collecting layer through the screen, then drops to the water collecting tank through the drain holes of the pepper skin collecting layer, and is sucked by the centrifugal pump again to be supplied to the spray pipe.
Compared with the prior art, the technical scheme of the invention has the following advantages:
(1) Effectively separating peel and seeds. In the technical scheme of the invention, the water bodies of Hu Jiaozi and pepper Pi Penlin at the tops of the screen parting strips are sprayed through the spraying holes of the spraying pipes, so that pepper skins fall to the surface of the pepper skin collecting layer through the parting strip gaps of the screen after being contracted and folded, hu Jiaozi and pepper skins are effectively separated, and the specification standard of food safety and sanitation is better met. Meanwhile, the screen mesh of the technical scheme is composed of a plurality of parallel division bars, in the process that Hu Jiaozi and pepper peel are separated from each other, pepper seeds cannot block the gap position of the division bars, and when the pepper seeds are clamped in the gap of the division bars, the pepper seeds can be conveniently removed.
(2) The water body is fully utilized. According to the technical scheme, the water on the surfaces of the pepper seeds is separated through the draining plate, and meanwhile, the pepper peels falling to the top surface of the pepper peel collecting layer are also separated through the water drainage holes, so that the water is finally recovered into the water collecting tank and reused, a water body is fully utilized, water resource waste is avoided, the workload of water body recovery and pepper seed drying is reduced, and the working strength of pepper peel transportation can also be reduced.
(3) The automation degree is high. In the technical scheme of the invention, the master control circuit controls the variable frequency vibration motor to generate a certain vibration effect on the skin-seed separation layer frame, and the skin-seed separation layer frame is matched with the structure arrangement that the skin-seed separation layer frame inclines from the feeding hole to the discharging hole, so that the Hu Jiaozi automatically moves to the discharging hole in the shaking process. Meanwhile, a pressure gauge and a pressure sensor are arranged between the centrifugal pump and the spray pipe, the pressure gauge is convenient for process monitoring personnel to detect the water pressure value in real time, and the pressure sensor can be used as a signal source for controlling the work of the centrifugal pump and the variable-frequency vibration motor by a master control circuit. Therefore, the automation degree of the whole scheme is high, and the control and management are convenient.
(4) The work is safe and reliable. In the technical scheme of the invention, the pressure value of the water body is detected in real time by the pressure gauge and the pressure sensor, so that pepper seeds are prevented from being damaged by the high-pressure water body and the problem that the low-pressure water body cannot effectively separate Hu Jiaozi from pepper peels is avoided.
(5) The applicability is wide. In the technical scheme of the invention, the screen and the draining plate are of detachable structures and are connected with the skin and seed separating layer frame, so that in the production process, screens with different parting strip gaps and draining plates with different draining hole inner diameters can be prepared for Hu Jiaozi with different outer diameters and sizes, and the mechanical-electrical integrated full-automatic pepper film lossless skin and seed separating and cleaning machine is suitable for separating Hu Jiaozi from pepper skins and draining pepper seeds with different types, and the reliability of skin and seed separation and pepper seed draining is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural view of an electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine of the present invention;
FIG. 2 is a schematic view of a part of the electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine of the present invention;
FIG. 3 is a schematic diagram of the construction of a screen according to the present invention;
fig. 4 is a partially enlarged view of a portion a in fig. 3.
The reference numbers illustrate:
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides an electromechanical integrated full-automatic pepper film nondestructive peel and seed separation cleaning machine.
Referring to fig. 1 to 4, the electromechanical integrated full-automatic pepper membrane lossless skin-seed separation cleaning machine of the embodiment of the invention comprises a frame 4 with a frame structure, wherein a skin-seed separation layer 1 is arranged at the upper part of the frame 4, a pepper skin collection layer 2 is arranged below the skin-seed separation layer 1, and a top open type water collection tank 3 is arranged below the pepper skin collection layer 2. In this embodiment, the middle of the skin-seed separation layer 1 is provided with a screen 14 for separating Hu Jiaozi and a pepper plate from each other, and the screen 14 is detachably connected with the skin-seed separation layer frame 11, specifically, the screen 14 of this embodiment mainly comprises a plurality of parallel spacing bars 142, wherein the spacing bars 142 may be round bars or steel pipes, and the spacing bars 142 are installed on the top surfaces of the fixing bars 141 along the length direction of the skin-seed separation layer 1, that is, the moving direction of the fixing bars is the same as the moving direction of pepper seeds. In this embodiment, the peel-seed separation layer 1 is inclined from the feeding port 13 to the discharging port 16, and the middle parts of both sides of the peel-seed separation layer 11 frame are connected to a variable frequency vibration motor 18 to be electrically connected to a master control circuit, wherein the master control circuit can be a PLC control circuit. In addition, both sides of the end part of the skin-seed separation layer frame 11 are provided with support seats 17, and the support seats 17 are connected with the top end of the machine frame 4 through elastic devices. Preferably, the resilient means in this embodiment is a spring 19, the upper end of the spring 19 being connected to the support and the lower end of the spring 19 being connected to the top of the frame 4. The water collecting tank 3 is provided with a pipeline connected with the water inlet end of the centrifugal pump 5, the water outlet end of the centrifugal pump 5 is connected with the spray pipe 8 arranged above the screen 14 through the pipeline, preferably, the spray pipe 8 of the embodiment is arranged side by side along the length direction of the peel and seed separating layer 1, and the spray pipe 8 sprays water to the screen 14 through the spray holes at the bottom. In this embodiment, the centrifugal pump 5 is electrically connected to the master control circuit.
In order to separate Hu Jiaozi from the pepper skin and remove part of the water on the surface of the pepper skin, a draining plate 15 is arranged at the discharging end of the screen 14, wherein a plurality of draining holes are arranged on the surface of the draining plate 15, so that Hu Jiaozi moved from the screen 14 to the draining plate 15 releases part of the water on the surface of the pepper skin downwards from the draining holes, and the workload of the subsequent drying process can be reduced.
In the embodiment of the invention, the distance between the adjacent division bars 142 and the inner diameter of the water draining hole are both smaller than the outer diameter of Hu Jiaozi, which is to ensure that the pepper skins fall into the pepper skin collecting layer 2 from the gaps of the division bars 142 after Hu Jiaozi and the pepper skins are washed by a water body with certain water pressure, and the pepper seeds are supported by the division bars 142 and cannot fall. By setting the inner diameter of the draining hole to be less than the outer diameter of Hu Jiaozi, the Hu Jiaozi can not fall from the draining hole to cause the waste of partial pepper seeds during draining.
In the embodiment of the invention, the pressure value of the water sprayed to the screen 14 by the spray pipe 8 is 2.5-3.5 Mpa, and the pressure of the water directly washes the mixture of the pepper seeds and the pepper peels, so that the pepper peels can be effectively washed into the gaps of the screen 14 and are washed downwards at the same time. The water body pressure can not damage the film coated on the surface of the pepper seeds, and the quality of the product phase is ensured.
Preferably, in the technical scheme of this embodiment, centrifugal pump 5 still links to each other with shower 8 pipeline and has linked to each other manometer 7 that is used for detecting the water pressure value, manometer 7 is provided with pressure sensor 71 and is connected with total control circuit electricity simultaneously, through setting up manometer 7, process control personnel can conveniently read the water pressure value in the pipeline and carry out real time monitoring, manometer 7 is provided with pressure sensor 71 simultaneously, pressure sensor 71 detects the water pressure value and sends the pressure value to total control circuit's PLC control circuit, when the water pressure value is less than or is higher than the settlement scope, total control circuit sends alarm signal to process control personnel through controlling the alarm, remind control personnel to check water pressure, total control circuit control variable frequency vibrating motor 18 stops vibrating and centrifugal pump 5 stops to the pipeline simultaneously, treat that the water pressure value restores and make variable frequency vibrating motor 18 and centrifugal pump 5 work again in the normal range, and then improve the operational reliability of this embodiment technical scheme.
In the embodiment of the invention, the pepper skin collecting layer 2 is arranged right below the skin and seed separating layer 1, the pepper skin collecting layer 2 is of a whole plate body structure, the surface of the pepper skin collecting layer is provided with the water collecting tank 3 with a plurality of water draining holes facing right below, the pepper skin and the pepper seeds are separated through the screen 14, the pepper skin falls onto the top surface of the pepper skin collecting layer 2 from top to bottom, and the pepper skin and water are separated from each other through the water draining holes arranged on the surface of the pepper skin collecting layer 2, so that the pepper skin is convenient to collect and carry in subsequent work, and the water falls into the water collecting tank 3 from the water draining holes to be reused, thereby further improving the water utilization rate. In addition, 2 one end of pepper skin collection layer is provided with discharge opening 21 that is used for collecting the pepper skin to 2 pepper skin collection layers are to the 21 downward sloping settings of discharge opening 21 that are in the low department, and the pepper skin concentrates on under the action of gravity to 21 one end automatic removal of discharge opening and be convenient for collect or get into and carry out subsequent processing in other stations.
In the embodiment of the invention, the pipeline of the centrifugal pump 5 connected with the spray pipe 8 is provided with the filter 6 for filtering the fine pepper peels, because the fine pepper peels with smaller size enter the water collecting tank 3 through the drain holes, if the filter 6 is not arranged in the pipeline, the fine pepper peels can be easily transported to the interior of the spray pipe 8. Because the inner diameter of the spraying hole of the spraying pipe 8 is smaller than the external dimension of the finely-divided pepper peels, the spraying pipe 8 is blocked, the spraying effect of the spraying pipe 8 is influenced finally, and in order to ensure the normal spraying of the spraying pipe 8, the corresponding filter 6 is arranged in the middle of the pipeline, so that the working reliability of the whole electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine is ensured.
The invention also provides a separation method using the electromechanical integrated full-automatic pepper film nondestructive skin and seed separation cleaning machine, which specifically comprises the following steps:
s1: the master control circuit controls the variable frequency vibration motor 18 to drive the peel-seed separation layer 1 to vibrate, hu Jiaozi and pepper peel enter the surface of the material distribution disc 12 through the material inlet 13 of the peel-seed separation layer 1, and Hu Jiaozi and pepper peel are vibrated and flattened by the material distribution disc 12;
s2: hu Jiaozi and pepper peels enter the screen mesh 14 from the cloth disc 12 along the inclined peel-seed separation layer 1 under the action of gravity, the centrifugal pump 5 is controlled by the master control circuit to suck water from the water collection tank 3 and convey the water to the spray pipe 8 through a pipeline, the spray pipe 8 sprays water on Hu Jiaozi and the surfaces of the pepper peels, hu Jiaozi vibrates on the screen mesh 14 to bounce up and down and moves to the top surface of the draining plate 15 along the gap vacant positions of the partition bars 142 of the screen mesh 14, and the pepper peels fall to the pepper peel collection layer 2 through the gap vacant positions of the partition bars 142 of the screen mesh 14;
s3: hu Jiaozi jumps up and down on the vibrating draining plate 15, partial moisture on the surface of the pepper seeds falls off to the pepper skin collecting layer 2 through draining holes of the draining plate 15, and finally the pepper seeds enter other drying stations through a discharging hole 16 of the skin-seed separating layer 1;
s4: the pepper peels slide towards the discharge opening 21 along the top surface of the pepper peel collecting layer 2 under the action of gravity, the water dropped by the screen 14 soaks the pepper peels and accelerates the sliding speed, and the pepper peels are collected through the discharge opening 21;
s5: the water sprayed by the spray pipe 8 drops to the surface of the pepper skin collection layer 2 through the screen 14, then drops to the water collection tank 3 through the drain holes of the pepper skin collection layer 2, and is sucked by the centrifugal pump 5 again to be supplied to the spray pipe 8.
Referring to fig. 1 to 4, the working principle of the electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine of the present embodiment is as follows:
after the pepper raw material is subjected to shell breaking in the previous process and the initial separation of pepper skin and pepper seeds, hu Jiaozi and pepper skin are mixed together and are difficult to completely separate, hu Jiaozi and pepper skin which are mixed together are conveyed to the position of a feed port 13 of a skin and seed separation layer 1 and enter the top surface of a material distribution plate 12 through the feed port 13 of a skin and seed separation layer frame 11, the skin and seed separation layer frame 11 is driven by a variable frequency vibration motor 18 to be in a low-amplitude high-frequency vibration state, and materials on the material distribution plate 12 are gradually spread and sequentially enter a screen 14.
The centrifugal pump 5 is used for absorbing water from the inside of the water collecting tank 3 through a pipeline and conveying the water to the spraying pipe 8, and the water is sprayed to the screen 14 through the spraying holes in the bottom of the spraying pipe 8 to form an umbrella-shaped water body, wherein the pressure value of the water body is 2.5-3.5 Mpa. When Hu Jiaozi and the pepper skin which are mixed together are washed by water, the pepper skin can deform and fold to a certain extent, and Hu Jiaozi is not easy to be washed by water and deformed because the surface of Hu Jiaozi is wrapped with a film. Therefore, the folded pepper skin falls to the top surface of the pepper skin collecting layer 2 through the gaps of the parting strips 142 of the screen 14, and the pepper seeds gradually move to one end of the draining plate 15 along the parting strips 142 under the vibration action of the variable frequency vibration motor 18. When the pepper seeds move to the top surface of the draining plate 15, the draining plate 15 is driven by the variable frequency vibration motor 18 to shake to a certain extent, so that Hu Jiaozi jumps up and down to a certain extent under the action of the draining plate 15, and water attached to the surface of the draining plate is easy to drop down through the draining holes, so that the pepper seeds are dehydrated to a certain extent. Finally, the pepper seeds leave the peel and seed separating layer 1 through a discharging hole 16 of the peel and seed separating layer frame 11 and are transferred to other stations for subsequent production steps.
And the pepper seeds that fall to 2 top surfaces of pepper skin collection layer from screen cloth 14 move to 21 one ends of discharge openings along the inclined pepper skin collection layer 2 gradually, and spray pipe 8 also can fall to 2 top surfaces of pepper skin collection layer through the water body of screen cloth 14, and the water body drives the pepper skin to move to 21 ends of discharge openings under the action of self weight, thereby accelerating the movement speed of pepper skin. In addition, when the water body flows, the water body is recovered into the water collecting tank 3 through the drainage hole so as to be used again. Meanwhile, the water collecting plate 31 is arranged on the bottom surface of the pepper skin collecting layer 2, the top end of the water collecting plate 31 is connected with the edge of the bottom surface of the pepper skin collecting layer 2, the edge of the bottom of the water collecting plate 31 is connected with the edge of the top end of the water collecting tank 3, and the water collecting plate 31 is arranged to enable the water body to be collected in the water collecting tank 3 in a more centralized mode.
In addition, a certain amount of sodium chloride can be added into the water collecting tank 3, so that the water in the water collecting tank 3 is a sodium chloride solution, when the sodium chloride solution is sprayed on the surfaces of the pepper seeds through the spraying holes of the spraying pipe 8, the sodium chloride solution covers the surface of the film on the surface of Hu Jiaozi, the surface of Hu Jiaozi is not easy to react with oxygen in the air and be oxidized, meanwhile, the film on the surface of the pepper seeds is enabled to be more compact by the sodium chloride solution, the film is not easy to damage under the washing of certain pressure, and the quality of the product phase of Hu Jiaozi is effectively ensured.
In addition, in the technical scheme of the embodiment of the invention, the corresponding brush which swings back and forth is arranged at the position of the discharge hole 16 of the peel and seed separation layer 1 to brush the surfaces of the pepper seeds, so that the moisture on the surfaces of the pepper seeds is further removed, and meanwhile, the antiskid climbing surface for conveying Hu Jiaozi can be brushed, so that the Hu Jiaozi is prevented from being adhered to the antiskid climbing surface to influence the pepper seed conveying.
In the technical scheme of the embodiment of the invention, the water bodies of Hu Jiaozi and pepper Pi Penlin at the tops of the parting strips 142 of the screen mesh 14 are sprayed through the spraying holes of the spraying pipe 8, so that the pepper skin is contracted, folded, falls to the surface of the pepper skin collection layer 2 through 142 gaps of the parting strips of the screen mesh 14, and Hu Jiaozi and the pepper skin are effectively separated, thereby being more in line with the specification standard of food safety and sanitation. Meanwhile, the screen 14 in the technical scheme of the embodiment is composed of a plurality of parallel parting strips 142, and in the process of separating Hu Jiaozi from pepper skin, pepper seeds cannot block the gap position of the parting strips 142, and can be removed conveniently when the pepper seeds are clamped in the gap of the parting strips 142.
In the technical scheme of the embodiment of the invention, the water on the surface of the pepper seeds is separated by the draining plate 15, and meanwhile, the pepper peels falling to the top surface of the pepper peel collecting layer 2 are also separated from the water on the surface of the pepper peel collecting layer through the drainage holes, so that the water is finally recovered into the water collecting tank 3 and reused, thereby fully utilizing the water body, avoiding wasting water resources, reducing the workload of water body recovery and pepper seed drying, and also reducing the working strength of pepper peel transportation.
In the technical scheme of the embodiment of the invention, the master control circuit controls the variable frequency vibration motor 18 to generate a certain vibration effect on the skin-seed separation layer frame 11, and the skin-seed separation layer frame 11 is matched with the inclined structural arrangement from the feeding hole 13 to the discharging hole 16, so that the Hu Jiaozi automatically moves to the discharging hole in the shaking process. Meanwhile, a pressure gauge 7 and a pressure sensor 71 are arranged between the centrifugal pump 5 and the spray pipe 8, the pressure gauge 7 is convenient for process monitoring personnel to detect the water pressure value in real time, and the pressure sensor 71 can be used as a signal source for controlling the work of the centrifugal pump 5 and the variable-frequency vibration motor 18 by a master control circuit. Therefore, the automation degree of the whole scheme is high, and the control and management are convenient.
In the technical scheme of the embodiment of the invention, the pressure value of the water body is detected in real time by the pressure gauge 7 and the pressure sensor 71, so that pepper seeds are prevented from being damaged by the high-pressure water body and the problem that the low-pressure water body cannot effectively separate Hu Jiaozi from pepper peels is avoided.
In the technical scheme of the embodiment of the invention, the screen 14 and the draining plate 15 are in detachable structures and are connected with the skin and seed separating layer frame 11, so that the screen 14 with different spacing strips 142 and the draining plate 15 with different draining hole inner diameters can be arranged aiming at Hu Jiaozi with different outer diameter sizes in the production process, and the mechanical-electrical integrated full-automatic pepper film lossless skin and seed separating and cleaning machine in the technical scheme of the embodiment of the invention is suitable for the separation of Hu Jiaozi from pepper skin and the draining of pepper seeds with different types, and the reliability of the skin and seed separation and the draining of the pepper seeds is ensured.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the specification and drawings, or any other related technical fields, which are directly or indirectly applied to the present invention, are included in the scope of the present invention.
Claims (8)
1. The electromechanical full-automatic pepper membrane lossless peel and seed separation cleaning machine is characterized by comprising a frame with a frame structure, wherein a peel and seed separation layer is arranged on the upper part of the frame, a pepper peel collection layer is arranged below the peel and seed separation layer, and a top open type water collection tank is arranged below the pepper peel collection layer; the middle part of the peel and seed separating layer is provided with a screen mesh for peel and seed separation and is connected with a peel and seed separating layer frame, the middle parts of two sides of the peel and seed separating layer frame are connected with a variable frequency vibration motor and are electrically connected with a master control circuit, two sides of the end part of the peel and seed separating layer frame are provided with supports, and the supports are connected with the top end of the rack through elastic devices; the water collecting tank is provided with a pipeline connected with the water inlet end of the centrifugal pump, the water outlet end of the centrifugal pump is connected with a spray pipe arranged above the screen, and the spray pipe sprays water to the screen through spray holes at the bottom;
the screen comprises a plurality of parting beads arranged in parallel side by side, the parting beads are arranged on the top surfaces of the fixing strips along the length direction of the peel and seed separating layers, and the peel and seed separating layers are inclined from the feed inlet to the discharge outlet;
the discharging end of the screen is closely adjacent to a draining plate, the surface of the draining plate is provided with a plurality of draining holes, and the distance between adjacent partition bars and the inner diameter of each draining hole are smaller than the outer diameter of pepper seeds;
the pepper is contracted and folded and falls to the surface of a pepper skin collecting layer through the spacing bar gaps of the screen through the water bodies of Hu Jiaozi and Pi Penlin which are positioned at the tops of the screen spacing bars through the spraying holes of the spraying pipes, so that Hu Jiaozi and pepper skin are effectively separated.
2. The electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine as claimed in claim 1, wherein the pressure of the water sprayed by the spray pipe to the screen is 2.5-3.5 Mpa.
3. The electromechanical integrated full-automatic pepper film nondestructive peel and seed separation cleaning machine as claimed in claim 2, wherein the pipeline connecting the centrifugal pump and the spraying pipe is provided with a pressure gauge for detecting the pressure value of the water body, and the pressure gauge is provided with a pressure sensor electrically connected with the master control circuit.
4. The electromechanical integrated full-automatic pepper film nondestructive peel and seed separating and cleaning machine as claimed in claim 1, wherein said pepper skin collecting layer has a plurality of drainage holes on its surface facing said water collecting tank.
5. The electromechanical full automatic pepper film lossless peel and seed separation cleaning machine as claimed in claim 4, wherein said pepper skin collection layer is provided with a discharge opening, said pepper skin collection layer is provided with a downward inclination toward said discharge opening.
6. The electromechanical integrated full-automatic pepper film lossless peel and seed separation cleaning machine according to claim 1, wherein a pipeline connecting the centrifugal pump and the spray pipe is provided with a filter for filtering the finely-divided pepper peels.
7. The electromechanical full-automatic pepper film nondestructive peel and seed separating and cleaning machine as claimed in claim 1, wherein said elastic means is a spring, the upper end of said spring is connected to said support, and the lower end of said spring is connected to the top of said frame.
8. A separation method using the electromechanical full-automatic pepper film nondestructive peel and seed separation cleaning machine as claimed in any one of claims 1 to 7, characterized by comprising the following steps:
s1: the master control circuit controls the variable-frequency vibration motor to drive the peel-seed separation layer to vibrate, hu Jiaozi and pepper peels enter the surface of the material distribution plate through a feeding hole of the peel-seed separation layer, and Hu Jiaozi and the pepper peels are vibrated and flattened by the material distribution plate;
s2: hu Jiaozi and pepper peels enter the screen from the material distribution disc along the inclined peel-seed separation layer under the action of gravity, the master control circuit controls the centrifugal pump to suck water from the water collection tank and convey the water to the spray pipe through a pipeline, the spray pipe sprays the water on Hu Jiaozi and the surfaces of the pepper peels, hu Jiaozi vertically jumps under the vibration of the screen and moves to the top surface of the draining plate along the space of the partition strip gaps of the screen, and the pepper peels fall to the pepper peel collection layer through the space of the partition strip gaps in the screen;
s3: the Hu Jiaozi vertically jumps on the vibrating draining board, part of water on the surface of the Hu Jiaozi falls off to the pepper skin collecting layer through draining holes of the draining board, and finally enters other drying stations through a discharging hole of the skin-seed separating layer;
s4: the pepper peels slide towards the discharge opening along the top surface of the pepper peel collecting layer under the action of gravity, water dropped by the screen soaks the pepper peels and accelerates the sliding speed of the water, and the pepper peels are collected through the discharge opening;
s5: the water body sprayed by the spray pipe drops to the surface of the pepper skin collecting layer through the screen, then drops to the water collecting tank through the drain holes of the pepper skin collecting layer, and is sucked by the centrifugal pump again to be supplied to the spray pipe.
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| CN110732400B (en) * | 2019-10-09 | 2021-06-01 | 河北展利防水机械装备有限公司 | Asphalt homogenizer and asphalt homogenizing method |
| CN112791948A (en) * | 2021-01-29 | 2021-05-14 | 中国水利水电第九工程局有限公司 | Anti-blocking self-dewatering high-frequency wet screening device |
| CN113331445B (en) * | 2021-04-28 | 2024-04-26 | 罗承山 | Method for extracting okra seeds serving as health-care wine raw material |
| CN114453244A (en) * | 2022-01-20 | 2022-05-10 | 陈翠青 | Eutrophication blue algae separating type dehydration treatment equipment |
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| KR200209602Y1 (en) * | 2000-08-09 | 2001-01-15 | 안수모 | Red pepper seed separator |
| AU2006202455A1 (en) * | 2005-06-13 | 2007-01-04 | Langsford, Peter Cecil Mr | Pasture Seed De-Huller |
| CN102357407B (en) * | 2011-11-11 | 2013-11-20 | 上海奕方农业科技股份有限公司 | Full-automatic high-pressure water type water area vibration particle separator |
| CN203505502U (en) * | 2013-10-26 | 2014-04-02 | 王敏智 | Sichuan pepper seed huller |
| CN104307618B (en) * | 2014-10-09 | 2016-08-24 | 石柱土家族自治县辣椒研究中心 | Fructus Capsici hull and seed separator |
| CN105052413B (en) * | 2015-08-13 | 2017-03-08 | 中国热带农业科学院农业机械研究所 | A kind of pepper bean shelling washing all-in-one machine |
| CN205146679U (en) * | 2015-11-27 | 2016-04-13 | 新疆安纪农业发展有限责任公司 | Hot pepper seed skin separator |
| CN205455918U (en) * | 2016-01-06 | 2016-08-17 | 安庆市大源山农业科技有限公司 | Asparagus washs drying machine |
| CN106984520A (en) * | 2016-01-21 | 2017-07-28 | 宜昌泽侬饮品开发有限公司 | One kind vibration fruit sieve |
| CN207507788U (en) * | 2017-09-01 | 2018-06-19 | 杨李益 | The lossless skin seed separation cleaning machine of the full-automatic pepper film of electromechanical |
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