CN107541829A - A kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof - Google Patents

A kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof Download PDF

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CN107541829A
CN107541829A CN201710831857.1A CN201710831857A CN107541829A CN 107541829 A CN107541829 A CN 107541829A CN 201710831857 A CN201710831857 A CN 201710831857A CN 107541829 A CN107541829 A CN 107541829A
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yarn
fiber
speed
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snake
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赵博
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Zhongyuan University of Technology
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Abstract

The invention provides a kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof, snake yarn is made up of heart yarn, solid yarn and decorative yarn, and the heart yarn is the elastic force package bundle yarn of Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber and the elastic filament blending products of T 400;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, and decorative yarn is arghan, Ya Saier fibers, the mixed yarn of anion viscose fiber processing.The present invention is processed into a kind of " Gu Yun " polymorphic multicolour health elastic force stealth bending flat state snake yarn, it is not only clear with special form and unique three-dimensional pattern effect, different style, decorative pattern, feel is fluffy, it is rich and changeful, and shot effects can be produced after the fiber of different colours and synthetic thread, appearance effect is unique, structure is novel, because yarn has an obvious stereo concave-convex sense, unique style, form is versatile and flexible.

Description

A kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof
Technical field
The present invention relates to textile field, and in particular to a kind of ancient rhythm elastic force stealth bending flat state snake yarn and its system Preparation Method.
Background technology
In recent years, with the rapid development of science and technology and the continuous change of piece market, particularly textile raw material Constantly update, as the yarn branch of uniqueness, flame is with its unique novel yarn texture, abundant riotous with colour vertical Body appearance, the performance of soft comfortable, the in the market of keen competition at home and abroad have extremely strong competitiveness and market Occupation rate and development and application values.A variety of changes of flame, the following the fashion of people, the wear psychology of individual character are catered to, The various fabrics processed with flame have attractive in appearance, and the fabric that can give expression to fresh and novel sensation processing not only has solely Special three-dimensional pattern effect, cloth cover show irregular ring ripple, there is obvious stereo concave-convex sense and star purpose graininess, matter Ground style is well-pressed and soft, and unique style is versatile and flexible.
Polymorphic, multicolour, multi-functional, multicomponent, health, elastic force are stealthy, bending flat state snake flame, outside It is novel to see, and third dimension is strong, and quality is unique, and style is well-pressed, soft comfortable, abundant full, high resilience, and the pattern fabric of exploitation is many More, novel and unique, Fabric Style variation, concave-convex surface is especially clearly demarcated, and drapability is good, and outward appearance is magnificent.
Chloranthus glaber is commonly called as spice all over the mountain, kwan-yin tea, nine joint flower, elder etc., is Chloranthaceae perennial evergreen undershrub, its Form is beautiful, four seasons fragrance, has high medicinal, edible and ornamental value.China is the main place of production of Chloranthus glaber, foreign countries' production Ground is distributed in Korea, Japan, Malaysia, Philippine, Vietnam, Cambodia, India, Sri Lanka.In Chloranthus glaber six kinds it is main Composition is respectively:Astilbin, isoflavones, rhamnopyranosyl glucoside, tannin, the pyridine of piperazine skin, aesculetin, fraxetin.They Commonly there is anti-inflammation, to gold-coloured staphylococci, white reads ball bacterium and Escherichia coli have good antibacterial and Bacteriostasis.
Chloranthus glaber fiber uses natural plants -- Chloranthus glaber extract for raw material, with viscose rayon spinning solution co-blended spinning and Into.Chloranthus glaber extract is to extract its active ingredient from natural Chloranthus glaber leaf, carry out ultra-fine grinding, extraction process without Add any chemical substance.It not only have Chloranthus glaber pharmacological effect, such as anti-inflammation, dispelling wind and eliminating dampness, promoting blood circulation and stopping pain, and And there are natural antibacterial functions, to gold-coloured staphylococci, Escherichia coli, Candida albicans has good biocidal property, antibacterial Rate reaches 99%, and repeatedly wear wash after keep antibiotic property.Chloranthus glaber fiber remains the Chloranthus glaber plant given efficacy of itself: Such as anti-inflammation, dispelling wind and eliminating dampness, promoting blood circulation and stopping pain, there is alleviation, reduce lump, extend the life-span, improve sleep and other effects.Be adapted to do with The textile of human body skin intimate contact, it is natural, the green, health fiber of a new generation, there are wide market prospects.It is but resistance to Mill property is poor, and wet break strength is small.
Paper mulberry is a kind of wild fibre of flax for textile material for being grown in China northeast and In Northwest Mountainous, and its bast contains a large amount of high-quality Fiber.Paper mulberry hide fiber has preferable chemical stability, and corrosion resistance is preferable, and gou-tree fibre color and luster is pure white, has natural silk Matter outward appearance, fabric hand is soft, there is the sensation of silk flosssilk wadding.Gou-tree fibre is longitudinally middle slightly thick both ends tapered, and a small amount of fiber has Unobvious turn song, and section is ellipse, and flat compared with ramie, lumen is larger, and wall thickness is more uniform, radially there is a little radiation Line.It can also be seen that the good luster of the fiber, best in quality from the mode of appearance of gou-tree fibre, there is relatively good spin Property.It with flax, hemp relatively, but fineness is very thin, is approached with medium staple cotton, strongly less than ramie flax fiber elongation but It is bigger than ramie, flax, it is soft.Strength is lower under wet condition for it, and feel is softer.Gou-tree fibre is that one kind can comprehensive exploitation The natural resources of application, its fiber is pure white, best in quality, content of cellulose is high.Can with terylene, viscose glue, spandex, acrylic fibers, cotton, The fiber blends such as wool, interweave, can be made into the technique that the people such as embroidery article, the tablecloth, table linen, curtain, bedcover, sofa like Product, bed articles for use and adornment, there is very big development and utilization to be worth.But because its fibre length is shorter, be not suitable for single fiber Dimension spinning.
Amicor anti-bacterial fibres are a kind of new function type anti-bacterial fibres, and it can suppress the numerous of specific bacterium and fungi Grow, harmful microorganism quantity is reduced within safe range, the generation of disease can be substantially reduced, the fiber has warming, matter Gently, chemical resistance, it is mould proof fungi-proofing, wholesomeness is preferable the features such as;Amicor fiber surfaces are smooth, not only there is staple fibre Texture as silk, soft comfortable, good permeability, but also have the features such as fullness of wool fibre, warmth retention property are good, the fiber pair Environmental nonpollution, its gloss appearance is magnificent, and feel is close to natural wool fibre.Antibacterial in the fabric of Amicor anti-bacterial fibres processing Material will not be destroyed all the time, will not cause any anaphylaxis adverse reaction to skin during taking, its guarantor to human body Shield is acted on, and antibacterial action will not be also lost in washing and sunshine repeatedly, and therefore, this is that a kind of rare functional health is spun Fabric.Exist but Amicor fiber quality ratio resistances are big, and electrostatic phenomenon is serious, in spinning process and bring that networking is poor, yarn hair The difficulty such as more than plumage.
Lotus root silk fibre be China after soybean fiber, bamboo fibre, the new type functional fiber of another independent development, It is the fasciated fiber extracted from the stalk of lotus, manufactured after river impregnates, washes the PROCESS FOR TREATMENTs such as solarization, degumming.Its The technological principle of making is the fermentation using microorganism, and fibre of lotus root color and luster after treatment is light brown, and lotus fibre of lotus root is fine Dimension not only has good moisture absorption, perspired, deodorization, ventilative and anti-mildew sterilizing function, and containing a variety of beneficial to health Trace element.Because fabric made of lotus root silk fibre and cotton fiber blending has rough, simple, the natural style of cloth cover, with The unique manual Fabric Style in China is similar, is the preferable fabric for making textile, and fabric is knitted after atomization process Thing surface energy discharges a kind of unique natural faint scent, and smell can persistently discharge.The product has not only catered to people Nature, the demand of environmental protection are pursued, and meets the demand of comfortableness that people increasingly pursue and health;Simultaneously as knit The individual style of thing, there is very unique wearability after making clothes.But fabric hand is harder, cohesive force between fiber Small, fiber surface is smooth, is easily scattered in textile process, and row yielding is relatively low;Be also easy to produce electrostatic in production, it is individually coiled, into Net and more difficult into bar, spinnability is poor.
Copper modified polyester fiber is a kind of anti-mite mould proof fiber of antibacterial and deodorizing, and it is that antibacterial copper product is passed through into high-tech After skill working process, fuse among spinning melt, then manufactured a kind of new function fiber type by spinning processing, it Antibacterial, sterilization, fungistatic effect are lasting, safe to the human body harmless.Test of the national authority mechanism to copper modified polyester fiber, copper change Property polyester fiber is notable to the antibacterial effect of staphylococcus aureus, pneumobacillus, Candida albicans.Copper modified polyester fiber has There are strength and enduringly antibacterial and deodorizing, self-cleaning, anti-mite, deodorization, improve body immunity, have significantly to protecting human body, protect Strong and nursing role.Copper modified polyester fiber, the advantages of not only possessing cotton and polyester fiber, hygroscopic capacity is moderate, dress it is well-pressed and It is more comfortable;Dye it is beautiful, it is soft, plentiful, smooth, and there is excellent drapability and the gloss more excellent than cotton; Intensity and degree of stretching can meet the needs of nearly all textile.But fibre cohesion is small, surface is smooth, and mass specific resistance is big, Antistatic phenomenon protrudes, and spinnability is poor.
T-400 elastic filaments are a kind of new type polyester fibers, belong to elastic polyester fibre, are Du Ponts in the new of fiber art Break through.The bicomponent fibre composite spinning arranged side by side being made up of two kinds of different polyester fibers forms.Two kinds of component shrinkage factors are different, T-400 elastic filaments not only have higher tearing resistance, and elastic recovery is good, and tensile strength is high, good stability of the dimension, shape-retaining ability It is good with wrinkle resistance, there is special feel and drapability.Heat-resisting quantity is good, and high temperature resistant is furnished with superior without damaging its elastic force, finished product Restoring force and stabilizer pole shrinkage factor;And it is good with well-flushing truck, easily nursing, washable, anti-fold, rivel is kept, Easy-care properties are good, smooth outward appearance, soft feel.Chemical stability is good, and washing fastness is good, and Color is good, good color fastness, draws It is high to stretch strength.
T-400 fibers are used in all highly desirable in woven fabric and knitted fabric.In woven fabric, it assigns fabric and compares textured yarn Smoother texture and more soft feel, it is clear-cut.But surface is smooth, regain is relatively low, and fibre cohesion is small, quality Ratio resistance is big, and antistatic phenomenon protrudes, and spinnability is poor.
Negative ion PP fiber long filament is a kind of function fiber type, and it is different from general normal polypropylene fiber, and it can make surrounding Air produce anion.Negative ion PP fiber fiber is by the ore containing trace-level activity element, is ground into particle diameter and exists There is nano level fine powder below micron, admixture of powder is made into negative ion polypropylene master batch, is total in proportion with polypropylene It is mixed, and far infrared radiation miberal powder is mixed into, finally process negative ion PP fiber fiber.It can be discharged with the fabric of the fiber process negative Ion, promote the activation of blood purification and cell, strengthen the immunity of human body, be beneficial to health.But fiber is embraced Small with joint efforts, surface is smooth, and regain is relatively low, and mass specific resistance is big, and antistatic phenomenon protrudes, and spinnability is poor, in production during pure spinning It is more difficult.
Stainless steel fibre long filament is a kind of new industrial materials, not only with highly conductive, ferromagnetism, high heat conduction, high-strength Degree, anti electromagnetic wave, the performances such as sound insulation, filtering, abrasion-resistant, high temperature resistant, corrosion-resistant, cut resistant are inhaled, but also there is chemical fibre and conjunction Into the good characteristic of fiber;Stainless steel fibre belongs to a kind of multi-functional fiber, and the good electric conductivity of stainless steel filament is then It can assign product good anti-electromagnetic radiation and anti-static function, be now widely used for oil, chemical industry, chemical fibre, electronics, spinning Knit, military affairs, aviation, high polymer material, the industrial circle such as environmental protection.But ratio resistance is big, electrostatic problem is serious, and spinnability is poor, Easily broken end, wears no resistance, and difficulty is larger during pure spinning.
Arghan is extracted from the vein of pineapple, and a kind of blade fiber, is had with days such as ramies Characteristic as right fiber-like is therefore, in the field of business also habitual to be called pineapple fibre.Arghan is also known as pina, pineapple Fiber crops, it is taken from the blade of pineapple plant, is combined closely and formed by many fibre bundles, as the fibers such as it is with sisal hemp, belongs to leaf Piece class flaxen fiber.Arghan surface is relatively rough, and fiber longitudinally has gap and hole, laterally there is minor matters, no natural convolution. Individual fiber cells are cylindrical, and both ends point, surface is smooth, there is lumen, in wire.Cross section is in oval to polygonal, pineapple The crystallinity of leaf fibre, orientation factor are high compared with flax, tossa, and higher crystallinity and the degree of orientation causes arghan Strength and stiffness it is big and extend small.The intensity of arghan is higher, and elongation is smaller, and modulus of elasticity is larger, and this changes with it Study point and structure matches substantially.The elongation of arghan is between ramie and jute.But embraced between arghan Small with joint efforts, single fiber length is short, is easily scattered in textile process, and row yielding is relatively low;Be also easy to produce electrostatic in production, individually into Volume, networking and more difficult into bar, spinnability is poor.
Ya Saier fibers are a kind of new cellulose fibres, and raw material directly has drawn from Hispanic Amazon river, With 100% pure natural wood pulp, it is made after wooden slurries are made by special spinning technique, with Modal, cotton etc. Belong to cellulose fibre, be pure natural fiber, can natural decomposition, natural environmental-protective, any thorn will not be produced to skin Swashing, the fiber has good sucting wet air permeability, and good water absorption is smooth submissive, and silky texture, skin-friendly is good, and dyeability is good, Bright in luster after dyeing, dye-uptake is high, good color fastness, has dimensional stability after excellent washing.Ya Saier fibers have height Strongly, the characteristics of flatness is spent, there is good spinnability and textile, the fabric of processing can keep soft, smooth, have water suction Good with permeability, touch perception softness is smooth, it is comfortable smooth the characteristics of, be primarily used to personal clothing manufacture and the family of people With in textile, the characteristic of its soft smooth can allow people's dress very health comfortable, can also be with the fabric of other materials Blending together, form the fabric of different sensations.Ya Saier fabric linings can be used for producing sportswear, easy dress, shirt, it is advanced into Clothing fabric etc..But Ya Saier fiber prices are higher, without healthcare functions such as antibacterial and deodourings.
Anion viscose fibre is a kind of functional fiber, and he just has bacteriostasis efficacy, and it is using high-tech technology electrically Stone passes through special processing, can discharge the functional health type viscose rayon of anion, and it is different from the common viscose glue of in general Fiber, it can the side of making and provide human body needs trace element, improve microcirculation, have preferable healthcare function to a variety of diseases, Have no side effect to human body, anion viscose fibre can discharge anion, have the effect such as antibacterial, antibacterial and smelly eliminating.But wearability Difference, wet break strength are small.
The content of the invention
The present invention proposes a kind of " Gu Yun " polymorphic multicolour health elastic force stealth bending flat state snake yarn Processing method, it is not only a kind of polymorphic, multicolour, multi-functional, multicomponent, the function type health care fancy yarn of a variety of moulding Line, but also be the health yarns such as a kind of comfortable skin care, antibacterial bacteriostatic, deodorizing fungus-proof, anti-shielding, transmitting anion function, with Overcome drawbacks described above existing for prior art
Realize the technical scheme is that:A kind of ancient rhythm elastic force stealth bending flat state snake yarn, snake yarn by Heart yarn, solid yarn and decorative yarn are made, the heart yarn be Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, The elastic force package bundle yarn of copper fiber and T-400 elastic filament blending products;The solid yarn is by negative ion PP fiber long filament and stainless steel gold Belong to long filament composition, decorative yarn is arghan, Ya Saier fibers, the mixed yarn of anion viscose fiber processing.
The percentage by weight of each material is in the heart yarn:Chloranthus glaber fiber 5~80%, paper mulberry hide fiber 5~75%, Amicor anti-bacterial fibres 5~75%, lotus root silk fibre 5~75%, copper fiber 5~80%;The percentage by weight of each material in decorative yarn For:Arghan 10~80%, Ya Saier fibers 10~75%, anion viscose fiber 10~75%.
The performance indications of the snake yarn are:118.7~236.8 μm of snake wavelength, the μ of snake wave amplitude 98.3~208.3 M, the fracture strength coefficient of variation 11.7~24.9%, 8.31~26.32cN/tex of fracture strength, elongation at break 9.21~ 18.32%, 21.4~49.8 sth. made by twisting of the twist/10cm.
Single fiber 1.35~1.75dtex of line density of the Chloranthus glaber fiber, 38.00~47.00mm of length, dry state are broken 2.49~2.87cN/dtex of resistance to spalling, 1.59~1.76cN/dtex of wet break strength, water free breaking elongation rate 22.29~ 24.76%, wet break elongation 24.54~26.54%, mass specific resistance lg (Ω .g/cm2) 7.6~7.9, regain 12.04%.
The average length 16.0mm of the paper mulberry hide fiber, principal length 18.0mm, dispersion ratio 25%, average fineness 2.08dtex, mean intensity 115.15Nm, average elongation 6%.Regain is higher, because degumming degree is different, typically 7%~ 12%.
The single fiber line density 0.89dtex of the Amicor anti-bacterial fibres, length 38.00mm, dry break strength 3.91cN/dtex, wet break strength 3.72cN/dtex, water free breaking elongation rate 23.2%, wet break elongation 23.4%, mass specific resistance 107.8Ω.g.cm-2, regain 0.44%.
The single fiber line density 1.60dtex of the lotus root silk fibre, general 30.0~50.0mm of length, principal length 45.00mm, dry break strength 3.57cN/dtex, wet break strength 2.91cN/dtex, water free breaking elongation rate 2.96%, Wet break elongation 3.24%, mass specific resistance 108.2Ω.g.cm-2, regain 12.5%.
Single fiber 1.27~1.57dtex of line density, the 38.00~48.00mm of length of the copper fiber, average dry state are broken Resistance to spalling 4.37cN/dtex, average wet break strength 4.02cN/dtex, average water free breaking elongation rate 26.79% are average Wet break elongation 27.24%, average quality ratio resistance lg (Ω .g/cm2) it is 8.8, average regain 0.53%.
The fineness 83.3dtex of the T-400 elastic filaments, elongation at break 16.21~28.37%, fracture strength 3.48~4.87cN/tex, curling stability 54.3~87.6%, crimp shrinkage 5.8~12.7%, regain 0.24~ 0.40%, boiling water shrinkage 0.65~1.81%, mass specific resistance 108.1~8.4Ω.g.cm-2, oil content 0.13~ 0.15%.
22~44dtex of fineness (20~40D), the dry break strength 3.71cN/dtex of the negative ion PP fiber long filament, Wet break strength 3.39cN/dtex, water free breaking elongation rate 26.56%, wet break elongation 27.73%, mass ratio electricity Hinder for 108.3Ω.g.cm-2, regain 0.032%, oil content 0.16%.
23~28 μm, 3.33~5.17tex of line density of the diameter of the stainless steel fibre long filament, 31~54cN of strength, stretches Long rate 29.7~37.5%.
2.50~3.57tex of fineness of the arghan, 30.0~60.0mm of length, fracture strength 29.65~ 31.48cN/tex, elongation at break 3.16~3.92%, 1.512~1.5547g/cm of density3, modulus of elasticity 8.94 × 103~ 9.86×103Pa, 165~191 sth. made by twisting of pliability/20cm, mass specific resistance 107.8~8.1Ω.g.cm-2, regain 9.2~ 11.3%.
1.33~1.67dtex of fineness of the Ya Saier, 38.00~48.00mm of length, dry break strength 2.85~ 3.43cN/dtex, 1.97~2.96cN/dtex of wet break strength, water free breaking elongation rate 10.6~17.2%, wet break Elongation 12.9~19.8%, regain 8.0~9.2%, mass specific resistance lg (Ω .g/cm2) it is 7.6~8.3.
1.40~1.63dtex of fineness of the anion viscose fiber, 38.00~48.00mm of length, dry state fracture are strong Spend 2.15~2.53cN/dtex, 1.27~1.46cN/dtex of wet break strength, water free breaking elongation rate 16.6~ 18.2%, wet break elongation 20.1~23.8%, regain 8.6~12.2%, mass specific resistance lg (Ω .g/cm2) be 7.8~8.3.
The preparation method of described ancient rhythm elastic force stealth bending flat state snake yarn, the technological process of preparation:First spin The solid yarn of heart yarn → selection of flame and decorative yarn → processing spinning integrated functionality, polymorphic, multicolour, multicomponent, health, Elastic force is stealthy, bending flat state snake yarn → processing knitting fabric → performance test analysis.
The first step, the heart yarn of flame is spinned first, in elastic force stealth, bending flat state snake yarn product, core Yarn is that Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber, T-400 elastic filament blending add The elastic force package bundle yarn of work.
1) blended spinning system process is as follows:
Opening picking → cotton carding → drafting (four) → rove → spun yarn → post-processing.
2) Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber, T-400 elasticity are processed The key technology of long filament mixed yarn is as follows:
Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber raw material → staple in bulk primary colors Or dyeing → use automatic weighing mixing → FA042 types automatic weighing machine → A006BS types blending hopper automatic mixer → FA106A type card wires Volume → FA203A is made in the unit of roller opener → A092AST types vibration cotton feeder → FA141 types single beater scutcher composition Type carding machine → FA306 types drawing frame (four) → A454G types fly frame → FA502 types spinning frame → GA012 types bobbin-winding machine → Into bag.
The preparation method of the heart yarn is as follows:
(1) opening and cleaning step:Do not use disk automatic plucker in opening picking step, reduce cotton delivery pipe as far as possible Length, reduce wall friction in fiber and cotton delivery pipe and caused by coma;The finish that cotton delivery pipe inwall sticks is removed in time, It is unimpeded to ensure that fiber conveys in cotton delivery pipe;The speed of each hired roughneck of reasonable disposition, it is undue using appropriate shredding principle, shredding Or shredding deficiency, it can cause coiled bad;Select the storage cotton height in suitable hopper, the speed of suitable control stripping hired roughneck Degree, efficiency is stripped to improve, reduce the raw material rolling number in hopper, it is ensured that fibrous layer is uniform;The synthesis hired roughneck speed of lapper Degree and fan speed reasonable selection, it is favorably improved the comprehensive quality of examination paper.Its main technologic parameters:Cotton blender machine Beater Speed 400~490r/min, 420~485r/min of Beater Speed of opener, hired roughneck -11~18mm of feed roll motor gauge;Lapper Synthesis 600~890r/min of Beater Speed, lap 382~410g/m of dry weight, lap elongation 1.15%, fan speed is 1350~1520r/min, 10.5~14.5 revs/min of lap roller speed;
(2) carding step:It is main to improve the straightening of fibers depth of parallelism and separating degree in carding step, reduce in carding process The generation of cotton knot;Dedusting cutter position is properly increased, increases mote knife angle, reduces the damage of fiber and the increase of short flannel, is used Novel metal special Card Clothing, ensure that smoothly transfer combs fiber with abundant, reduces winding, raising cohesion strips ability, and improvement is fine Extended parallelization and cotton net sharpness are tieed up, reduces sliver impurity quantity.Its main technologic parameters:550~850 turns of licker-in speed/ Point, 323~378 revs/min, 65~87mm/min of cover plate speed of cylinder speed, 20.5~25.0 revs/min of doffer speed, cylinder~ Gauge between doffer is 0.45mm, 0.40mm, 0.37mm, 0.37mm and 0.41mm, and the gauge between cylinder~doffer is 0.16~0.19mm, licker-in~cylinder gauge are 0.30~0.35mm, feed plate~licker-in 0.21~0.29mm of gauge, dedusting Knife~0.32~0.37mm of licker-in gauge;
(3) mixing in doubling step:Using antistatic rubber roll, fiber winding roller and rubber roll are reduced;It is former using the technique along drawing-off Then, four mixed simultaneously back zone drafting multiples are gradually reduced, and can improve the distribution of fiber in yarn.It is appropriate to increase roller gauge And amount of pressurization, it is adapted with reaching curable grip between fiber with drafting force, it is ensured that fiber stable motion in drafting process, improve The bar solid carbon dioxide of ripe bar is put down.Its main technologic parameters:Together~bis- drafting roller gauges using 14.5~16.5 × 22.0~ 26.0mm, three~tetra- drafting roller gauges use 13.5~15.0 × 21.0~24.5mm, together~tri- doubling cots Pressurization uses 33 × 35 × 33kg, and the pressurization of four doubling cots uses 31 × 33 × 31kg, quantitative 17.22~19.72g/5m, 3.4~3.7mm of bell mouth diameter, 184~225m/min of sliver exporting speed, 1.539~1.771 times of first break draft multiple, together~bis- Using number of doubling 8, three use number of doubling 7, and four use number of doubling 6;
(4) Roving Frames:Roving twist factor is moderate, excessive, and drawing-off is not opened, easy harmful drafting;It is too small, easily it is scared and Produce broken end.It is appropriate to reduce back zone drafting multiple, suitably increase roving twist factor, the tension force of control rove less than normal, it is ensured that drawing-off It is smoothed out, is put down with improving the bar solid carbon dioxide of rove.Its main technologic parameters:4.23~4.88g/10m of regular roving feeding, roving twist 4.12~4.63g/10cm, elongation 1.13~1.18%, 1.23~1.29 times of back area draft, axial winding density 3.345~ 4.245 circles/cm, 24.5~27.0 × 31.5~35.5mm of roller gauge, 556~798r/min of ingot speed, front roller speed 177 The double ingots of~213r/min, 25~29 × 15~19 × 20~26Kg/ of amount of pressurization, 3.3~5.7mm of nip gauge, proparea collector 6.0~8.8mm;
(5) spinning process:Install a set of T-400 elastic filaments feeding unit additional, make a T-400 elastic filament from spinning frame People is fed in front draft zone behind front upper roller, and is exported simultaneously in front roller nip with the chopped fiber yarn after drawing-off, fits When the tension force and content of control T-400 elastic filaments, after plating enamel or anlistatig alloy twizzle, by same spindle Twisting, form package bundle yarn.Spun yarn proparea uses collector, can preferably control the motion for the area's fiber that swims, and reduces details, hair Plumage and broken end, prevent fiber from disperseing, and rationally control friction field distribution, improve bar solid carbon dioxide and put down;Strengthen equipment and running management, contracting Short wire loop uses and exchange period, reduces hairiness number to greatest extent;Shorten operating cleaning cycle, improve the entirety of yarn Quality.Rational rings and wire loop are matched, grasps service life, to reduce filoplume and end breakage rate when reducing by thousand ingots;Rationally Control the humiture in workshop.Its main technologic parameters:86.5~106 sth. made by twisting of the twist/10cm, 1.215~1.275 times of back area draft, The double ingots of 19.5~22.5 × 33.0~35.0mm of roller gauge, 18~21 × 12~15 × 14~19kg/ of amount of pressurization, front roller 170~228r/min of speed, Twist Unevenness 1.19~1.28%, 13900~14770r/min of ingot speed, nip gauge 2.5~ 3.5mm。
Second step, solid yarn and decorative yarn are chosen, Gu yarn is made up of negative ion PP fiber long filament, stainless steel metal long filament two parts; Decorative yarn is arghan, Ya Saier, the mixed yarn of anion viscose fiber processing.
(1) when processing decorative yarn → arghan, Ya Saier, anion viscose fiber, using half spinning process technology.
1) processing process:
Raw material → staple in bulk primary colors or the artificial a small amount of mixing → of dyeing → use and hair oiling → FB218 type cover plate set frames → FA306 types drawing frame (three) → TJFA458A types fly frame → DTM129 types spinning frame → GA012 types bobbin-winding machine → add afterwards Work
2) technique and key technology of production:
The process of production mainly includes raw material and hair oiling, bar processed, drafting, rove and spinning process, it is characterised in that:
The preparation method of the decorative yarn is as follows:
(1) raw material and hair oiling process:Wool blending step be spinning key, the quality of its element task, after directly affecting It can be smoothed out to later process, be the process of priority control.It is uneven in order to avoid mixing, raw material is being entered with Mao Qianxian The pre- shredding of row, it is ensured that raw material has preferable open state, after raw material shredding, first to carry out it is false and, then according to a conventional method and hair, By raw material gross mass 0.8% and crude oil and 15~20% warm water mix 30min after, add antistatic additive 2.0~ 3.0%, and crude oil water and antistatic additive equably spray solarization in mixed material, and vexed hair 24h;
(2) carding bar process:By it is vexed it is good after raw material feed combing machine for fur, using diligent feeding, thin feeding, uniformly feeding, Light quantitative, low velocity, middle gauge, the technological principle of small fast ratio, will make equipment in shape, strengthen the control to cat king's mass System, pinpoints the problems, to solve in time.The appropriate rotating speed for reducing licker-in and cylinder, rationally amplifies each carding isolation distance, can reduce to fibre The damage of dimension.The linear velocity of reasonable selection cylinder and licker-in ratio, it is ensured that fiber can be shifted smoothly.The relative velocity in workshop will be controlled System is 60~70%, and workshop temperature is controlled between 28~34 DEG C, to reduce harmful effect of the electrostatic to production.Technological parameter For:Shaping 17.4~24.3g/5m of weight, 33.0~43.9m/min of sliver exporting speed, feed gross weight 29.7~43.7g/ times, licker-in Speed is reduced to 530~700r/min, 300~348r/min of cylinder speed, 70~101mm/min of cover plate speed, doffer speed 18.5~24.0r/min, the gauge between cylinder~doffer are 0.15~0.19mm, cylinder~Flat Gauge is 14,12,13, 14th, 15/1000 inch;
(3) mixing in doubling step:The quality of drafting is mainly reflected in bar evenness, weight unevenness, deviation of weight and ripe bar Immanent structure etc..Forward pull drafting multiple is controlled between 0.95~1.05 times, the amount of pressurization and roller speed of roller Relevant with the factor such as thickness of feeding cotton layer, using evereven, the weight unevenness and bar that can significantly improve sliver are done CV values.Technological parameter is:The relative humidity control in workshop is 60~67%, and temperature control is at 27.0~32.0 DEG C;Head simultaneously uses 8 and feeding is closed, two~tri- draftings using 7~8 and close, and speed control is in 165~260m/min, the shaping weight palm It is held in 17.4~23.8g/5m, 13~16 × 25~28mm of gauge, 3.4~3.8mm of bell mouth diameter;Three drafting shaping weight Rest in 16.4~18.9g/5m, 12.5~14 × 24~26mm of gauge, 3.2~3.8mm of bell mouth diameter;
(4) Roving Frames:The roving yarn quality of Roving Frames production has large effect to the quality of spun yarn, it is desirable to spinning It is small quantitatively to meet design requirement, elongation, yarn unevenness and the weight unevenness of rove etc..The Pullin performances master of fly frame To be determined according to the weighing draft and total draft multiple of fly frame, referring concurrently to ripe bar is quantitative, regular roving feeding and spun kind etc. Reasonable disposition.When roller speed is high, gripping is high away from small, quantitative weight, hardness of rubber roll, then pressurization should weigh, and make jaw curable grip small In drafting force;It is on the contrary then light.Technological parameter is:6.6~8.7 times of drafting multiple, front roller 179~231r/min of speed, rove Quantitative 4.32~5.43g/10m, 4.30~4.90g/10cm of roving twist, axial winding density is 3.725~4.585 circles/cm, 24.0~26.5 × 32.0~35.5mm of roller gauge, 641~821r/min of ingot speed, amount of pressurization 26~29 × 16~20 × 23 The double ingots of~29Kg/, 3.2~6.8mm of nip gauge, proparea 5.8~8.8mm of collector;
(5) spinning process:Using the appropriate surface non-treatment cot of hardness, shorten rubber roll, cushion rubber, rings and wire loop Replacement cycle, to improve spun yarn strength, improve bar solid carbon dioxide and put down, reduce filoplume and thick amount of detail, obtain the good finished product of outward appearance. Ensure that yarn path is bright and clean and impulse- free robustness is wounded, fluted part will be changed and adjusted in time, to ensure product quality.Together When use the special part of novel spinning, such as pressure bar top pin, pressure bar nip gauge is fast, new rubber roll, porcelain guides, Decorative Pattern Aprons With plating fluorine ring-traveller etc., it can significantly improve yarn quality.Twist factor 310~348, gauge 19.5~22.5 × 27.5 ~34.5mm, pressurize 17~21 × 12~15 × 14~18kg, 13563~14775r/min of ingot speed, and front roller speed 171~ 231r/min, 2.5~3.5mm of nip gauge.
3rd step, on the roller Novelty twisters of YCHN--505 types five, processing is multi-functional, multicomponent, multi-pattern type, polychrome Coloured silk, health, elastic force are stealthy, the technology of bending flat state snake yarn is as follows:
(1) technical process:Heart yarn by rear roller, lever jack, is converged by yarn guide (twizzle) through porcelain tube and decorative yarn Close, decorative yarn converges into during hollow bolster and together with solid yarn with heart yarn by yarn guide and front roller and passes through hollow ingot, in false twisting Device Shangrao one is enclosed, and is turned into flame by twisting, is wound up into by delivery roller, lever jack, groove drum on yarn bobbin.
(2) production principle:It is mainly made up of a heart yarn, the solid yarn of a decorative yarn and two, wherein, Gu yarn by bear from Sub- polypropylene filament yarn, stainless steel metal long filament two parts composition.Based on a heart yarn, sent out with the speed fixed, and it is another A piece decorative yarn is then sent out with more than 1.03~1.25 times of the speed more than heart yarn, and decorative yarn makes decorations by using the method for overfeeding Yarn produces on flame surface has certain elastic force, stealth, bending, the decorative pattern of flat state, passes through twisting and is referred to as snake flower Formula yarn, its appearance effect are unique, and structure is novel, and because yarn has an obvious stereo concave-convex sense, unique style, form is flexibly more Sample, rich in color, colour match is flexible, and flower pattern is various, and vision is beautiful, ever-changing, and tactile is comfortable.
(3) setting of technological parameter:Hollow ingot 1000~2000r/min of rotating speed, ring ingot 320~590r/min of rotating speed, on 270~493T/m of the twist, 265~410T/m of the lower twist, export 2.70~5.20r/min of linear speed, draw ratio 1 be 0.23~ 0.47, draw ratio 2 is 2.80~4.20, and speed is than being 0.60~0.88.
4th step, the integrated functionality after processing, multicomponent, multi-pattern type, multicolour, health, health, elastic force is hidden Shape, bending flat state snake yarn are tested.
5th step, processing knitting fabric:Woven on hand knitting machine using laterally braiding needle-bar, processing latitude plain is knitted Thing.
6th step, the performance indications of testing needle knitted fabric and bacteriostasis rate etc..The result of its performance test is as follows:By above-mentioned Method, what is obtained has multi-functional, multicomponent, multi-pattern type, multicolour, health, health, elastic force stealth, bending flat state Snake yarn, the performance indications of the latitude jersey fabric of processing are as follows:176.2~298.3g/m of fabric drying weight2;Bursting Strongly 195~415N;Washing shrinkage ± 1.5~± 2.8,3~4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538) presses down Bacterium rate is more than 87.2%, and Escherichia coli (8089) bacteriostasis rate is more than 86.9%, and Candida albicans (ATCC10231) bacteriostasis rate is big In 87.5%, shielding rate is more than 95.5%, and negative ion concentration is more than 4178/cm3
The beneficial effects of the invention are as follows:It is stealthy that the present invention is processed into a kind of " Gu Yun " polymorphic multicolour health elastic force Bending flat state snake yarn, not only with special form and unique three-dimensional pattern effect, different style, decorative pattern is clear, Feel is fluffy, rich and changeful, and shot effects can be produced after the fiber of different colours and synthetic thread, and appearance effect is unique, knot Structure is novel, and because yarn has obvious stereo concave-convex sense, unique style, form is versatile and flexible, rich in color, colour match spirit Living, flower pattern is various, and vision is beautiful, ever-changing, and tactile is comfortable, good hygroscopicity, good permeability, and dyeability is good, and elasticity is good, plentiful Property good, soft, elegant, bright in luster, good appearance, rich in gloss, good appearance, with its obtained various fabric And expensive goods, technology content is higher, will not occur adverse reaction with human contact, and outward appearance is unique, has antibacterial, antibacterial and kill The healthcare functions such as bacterium, comfortableness is good, and wearability is good, and natural in color, product purpose is extensive, and the Fabric Style of processing is unusual, texture Uniqueness, comfortableness is good, and elegant is bright in luster, and rich in gloss, product purpose is extensive, is mainly used in decorative textile product, color Women weaver's cotton suittings, knitting, fancy suiting, tippet, hand weaving knitting wool fabric, clothes textile etc..
Fed using multicomponent fibre raw material, multi-functional, polymorphic, the compound flame of multicolour can be produced, can The designs and varieties of abundant product, currently, fabric raw material type is various, tinkling of jades to meet the eye on every side, by the way that raw material is rightly matched somebody with somebody 5 and use, can not only make product form different, and can make to have complementary functions between various fibers, can be with development technique content New varieties high, added value is high.
Embodiment
Below in conjunction with the embodiment of the present invention, technical scheme is clearly and completely described, it is clear that institute The embodiment of description is only part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, The every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not paid, belongs to this hair The scope of bright protection.
Embodiment 1:
It is long using Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber, T-400 elasticity Silk, negative ion PP fiber long filament, stainless steel metal long filament, arghan, Ya Saier and anion viscose fiber are mainly more Component raw material, the polymorphic multicolour of resulting one kind " Gu Yun " is protected after the processing of blending product and compound spinning technique Exemplified by strong type elastic force stealth bending flat state snake yarn, it is a kind of novel flame, mainly including heart yarn, solid yarn and Decorative yarn, wherein, the heart yarn in flame product is Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, fibre of lotus root are fine Dimension, copper fiber, the elastic force package bundle yarn of T-400 elastic filament blending products, wherein, it is the raw material system matched by following weight Into, the weight content of Chloranthus glaber fiber accounts for 20% in the scribbled, and the weight content of paper mulberry hide fiber accounts for 20%, The weight content of Amicor anti-bacterial fibres accounts for 20%, and the weight content of lotus root silk fibre accounts for 20%, and the weight content of copper fiber accounts for 20%;Gu yarn is made up of negative ion PP fiber long filament, stainless steel metal long filament two parts;Decorative yarn is arghan, Ya Saier, born Ion viscose fiber processing mixed yarn, it be by following weight proportioning raw material made of, wherein, it is matched somebody with somebody by following weight Made of the raw material of ratio, the weight content of arghan accounts for the weight content of 20%, Ya Saier fibers in the scribbled 20% is accounted for, the weight content of anion viscose fiber accounts for 60%.By spinning technological process provided by the invention and the pass of use It is the 159.8tex spinned integrated functionality, multicomponent, multicolour, multi-pattern type, more after key technology measure and spinning Technology Memberization, health, elastic force are stealthy, bending flat state snake yarn, and scribbled performance indications are:162.8 μm of snake wavelength, snake 113.1 μm of ripple, the fracture strength coefficient of variation 14.7%, fracture strength 13.72cN/tex, elongation at break 13.98%, The twist 29.9 twists with the fingers/10cm.The performance indications of the latitude plain stitch knitted fabric of processing are as follows:Fabric drying weight 193.2g/m2;Top Broken strength 267.8N;Washing shrinkage ± 1.5~± 2.8,3~4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538) is antibacterial Rate 92.3%, Escherichia coli (8089) bacteriostasis rate 92.1%, Candida albicans (ATCC10231) bacteriostasis rate 92.9%, shielding rate 95.9%, 4318/cm of negative ion concentration3
Embodiment 2
It is long using Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber, T-400 elasticity Silk, negative ion PP fiber long filament, stainless steel metal long filament, arghan, Ya Saier and anion viscose fiber are mainly more Component raw material, the polymorphic multicolour of resulting one kind " Gu Yun " is protected after the processing of blending product and compound spinning technique Exemplified by strong type elastic force stealth bending flat state snake yarn, it is a kind of novel flame, mainly including heart yarn, solid yarn and Decorative yarn, wherein, the heart yarn in flame product is Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, fibre of lotus root are fine Dimension, copper fiber, the elastic force package bundle yarn of T-400 elastic filament blending products, wherein, it is the raw material system matched by following weight Into, the weight content of Chloranthus glaber fiber accounts for 15% in the scribbled, and the weight content of paper mulberry hide fiber accounts for 17%, The weight content of Amicor anti-bacterial fibres accounts for 25%, and the weight content of lotus root silk fibre accounts for 18%, and the weight content of copper fiber accounts for 25%;Gu yarn is made up of negative ion PP fiber long filament, stainless steel metal long filament two parts;Decorative yarn is arghan, Ya Saier, born Ion viscose fiber processing mixed yarn, it be by following weight proportioning raw material made of, wherein, it is matched somebody with somebody by following weight Made of the raw material of ratio, the weight content of arghan accounts for the weight content of 25%, Ya Saier fibers in the scribbled 25% is accounted for, the weight content of anion viscose fiber accounts for 50%.By spinning technological process provided by the invention and the pass of use It is the 183.4tex spinned integrated functionality, multicomponent, multicolour, multi-pattern type, more after key technology measure and spinning Technology Memberization, health, elastic force are stealthy, bending flat state snake yarn, and scribbled performance indications are:179.3 μm of snake wavelength, snake 131.9 μm of ripple, the fracture strength coefficient of variation 15.3%, fracture strength 16.32cN/tex, elongation at break 14.92%, The twist 32.7 twists with the fingers/10cm.The performance indications of the latitude plain stitch knitted fabric of processing are as follows:Fabric drying weight 221.7g/m2;Top Broken strength 310.2N;Washing shrinkage ± 1.5~± 2.8,3~4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538) is antibacterial Rate 94.2%, Escherichia coli (8089) bacteriostasis rate 94.9%, Candida albicans (ATCC10231) bacteriostasis rate 94.8%, shielding rate 96.1%, 4217/cm of negative ion concentration3
Embodiment 3
It is long using Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber, T-400 elasticity Silk, negative ion PP fiber long filament, stainless steel metal long filament, arghan, Ya Saier and anion viscose fiber are mainly more Component raw material, the polymorphic multicolour of resulting one kind " Gu Yun " is protected after the processing of blending product and compound spinning technique Exemplified by strong type elastic force stealth bending flat state snake yarn, it is a kind of novel flame, mainly including heart yarn, solid yarn and Decorative yarn, wherein, the heart yarn in flame product is Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, fibre of lotus root are fine Dimension, copper fiber, the elastic force package bundle yarn of T-400 elastic filament blending products, wherein, it is the raw material system matched by following weight Into, the weight content of Chloranthus glaber fiber accounts for 17% in the scribbled, and the weight content of paper mulberry hide fiber accounts for 15%, The weight content of Amicor anti-bacterial fibres accounts for 23%, and the weight content of lotus root silk fibre accounts for 22%, and the weight content of copper fiber accounts for 23%;Gu yarn is made up of negative ion PP fiber long filament, stainless steel metal long filament two parts;Decorative yarn is arghan, Ya Saier, born Ion viscose fiber processing mixed yarn, it be by following weight proportioning raw material made of, wherein, it is matched somebody with somebody by following weight Made of the raw material of ratio, the weight content of arghan accounts for the weight content of 20%, Ya Saier fibers in the scribbled 15% is accounted for, the weight content of anion viscose fiber accounts for 65%.By spinning technological process provided by the invention and the pass of use It is the 210.3tex spinned integrated functionality, multicomponent, multicolour, multi-pattern type, more after key technology measure and spinning Technology Memberization, health, elastic force are stealthy, bending flat state snake yarn, and scribbled performance indications are:201.2 μm of snake wavelength, snake 169.2 μm of ripple, the fracture strength coefficient of variation 15.9%, fracture strength 18.93cN/tex, elongation at break 16.78%, The twist 36.6 twists with the fingers/10cm.The performance indications of the latitude plain stitch knitted fabric of processing are as follows:Fabric drying weight 253.1g/m2;Top Broken strength 387.5N;Washing shrinkage ± 1.5~± 2.8,3~4 grades of color fastness to washing;Staphylococcus aureus (ATCC6538) is antibacterial Rate 91.8%, Escherichia coli (8089) bacteriostasis rate 90.3%, Candida albicans (ATCC10231) bacteriostasis rate 92.1%, shielding rate 96.5%, 4436/cm of negative ion concentration3
Embodiment 4
Snake yarn is made up of heart yarn, solid yarn and decorative yarn in the present embodiment, and the heart yarn is Chloranthus glaber fiber 80%, structure Bark fiber 5%, Amicor anti-bacterial fibres 5%, lotus root silk fibre 5%, copper fiber 5% and T-400 elastic filament blending products Elastic force package bundle yarn;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, and decorative yarn is arghan 80%, Ya Saier fibers 10%, the mixed yarn that anion viscose fiber 10% is processed.
The first step, spins the heart yarn of flame first, and blended spinning system process is as follows:
Opening picking → cotton carding → drafting (four) → rove → spun yarn → post-processing.
(1) opening and cleaning step:Cotton blender machine Beater Speed 400r/min, the Beater Speed 420r/min of opener, hired roughneck-give Cotton roller gauge 11mm;The synthesis Beater Speed 600r/min of lapper, lap dry weight 382g/m, lap elongation 1.15%, Fan speed is 1350r/min, 10.5 revs/min of lap roller speed;
(2) carding step:550 revs/min of licker-in speed, 323 revs/min, cover plate speed 65mm/min of cylinder speed, doffer 20.5 revs/min of speed, the gauge between cylinder~doffer are 0.45mm, 0.40mm, 0.37mm, 0.37mm and 0.41mm, cylinder Gauge between~doffer is 0.16mm, and licker-in~cylinder gauge is 0.30mm, feed plate~licker-in gauge 0.21mm, mote knife ~licker-in gauge 0.32mm;
(3) mixing in doubling step:Drafting roller gauge uses 14.5 × 22.0mm, three~tetra- drafting rollers together~bis- Gauge uses 13.5 × 21.0mm, and doubling cots pressurization together~tri- uses 33 × 35 × 33kg, and four doubling cots add Pressure uses 31 × 33 × 31kg, quantitative 17.22g/5m, bell mouth diameter 3.4mm, sliver exporting speed 184m/min, first break draft multiple 1.539 times, number of doubling 8 is used together~bis-, three use number of doubling 7, and four use number of doubling 6;
(4) Roving Frames:Regular roving feeding 4.23g/10m, roving twist 4.12g/10cm, elongation 1.13%, back zone is led 1.23 times are stretched, axial winding density 3.345 encloses/cm, 24.5 × 31.5mm of roller gauge, ingot speed 556r/min, front roller speed The double ingots of 177r/min, 25 × 15 × 20Kg/ of amount of pressurization, nip gauge 3.3mm, proparea collector 6.0mm;
(5) spinning process:The twist 86.5 twists with the fingers/10cm, 1.215 times of back area draft, 19.5 × 33.0mm of roller gauge, adds The double ingots of 18 × 12 × 14kg/ of pressure amount, front roller speed 170r/min, Twist Unevenness 1.19%, ingot speed 13900r/min, pincers Mouth gauge 2.5mm.
Second step, it is as follows to choose solid yarn and decorative yarn, the work flow of decorative yarn:
(1) raw material and hair oiling process:Raw material gross mass 0.8% is mixed with crude oil and 15% warm water After 30min, add antistatic additive 2.0%, and crude oil water and antistatic additive equably spray solarization in mixed material, and vexed hair 24h;
(2) carding bar process:Shaping weight 17.4g/5m, sliver exporting speed 33.0m/min, feed gross weight 29.7g/ times, thorn Roller speed is reduced to 530r/min, cylinder speed 300r/min, cover plate speed 70mm/min, doffer speed 18.5r/min, cylinder Gauge between~doffer is 0.15mm, and cylinder~Flat Gauge is 14,12,13,14,15/1000 inches;
(3) mixing in doubling step:Head simultaneously uses 8 and closes feeding, and two~tri- draftings using 7 and close, speed control In 165m/min, shaping weight rests in 17.4g/5m, 13 × 25mm of gauge, bell mouth diameter 3.4mm;Three drafting shaping weights Amount rests in 16.4g/5m, 12.5 × 24mm of gauge, bell mouth diameter 3.2mm;
(4) Roving Frames:6.6 times of drafting multiple, front roller speed 179r/min, regular roving feeding 4.32g/10m, rove are twisted with the fingers 4.30g/10cm is spent, axial winding density is 3.725 circles/cm, 24.0 × 32.0mm of roller gauge, ingot speed 641r/min, is pressurizeed Measure the double ingots of 26 × 16 × 23Kg/, nip gauge 3.2mm, proparea collector 5.8mm;
(5) spinning process:Twist factor 310,19.5 × 27.5mm of gauge, pressurize 17 × 12 × 14kg, ingot speed 13563r/ Min, front roller speed 171r/min, nip gauge 2.5mm.
The performance indications of the snake yarn are:118.7 μm of snake wavelength, 98.3 μm of snake wave amplitude, fracture strength variation Coefficient 11.7%, fracture strength 8.31cN/tex, elongation at break 9.21%, the twist 21.4 twist with the fingers/10cm.
Embodiment 5
Snake yarn is made up of heart yarn, solid yarn and decorative yarn in the present embodiment, and the heart yarn is Chloranthus glaber fiber 5~80%, Paper mulberry hide fiber 75%, Amicor anti-bacterial fibres 5%, lotus root silk fibre 5%, copper fiber 5% and T-400 elastic filament blending add The elastic force package bundle yarn of work;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, and decorative yarn is arghan 15, Ya Saier fibers 75%, the mixed yarn that anion viscose fiber 10% is processed.
The first step, spins the heart yarn of flame first, and blended spinning system process is as follows:
Opening picking → cotton carding → drafting (four) → rove → spun yarn → post-processing.
(1) opening and cleaning step:Cotton blender machine Beater Speed 150min, the Beater Speed 460in of opener, hired roughneck-give cotton sieve Draw gauge 15;The synthesis Beater Speed 700in of lapper, lap dry weight 400, lap elongation 1.15%, fan speed are 1400in, 12.5 revs/min of lap roller speed;
(2) carding step:700 revs/min of licker-in speed, 350 revs/min, cover plate speed 70mm/min of cylinder speed, doffer 23 revs/min of speed, the gauge between cylinder~doffer are 0.45mm, 0.40mm, 0.37mm, 0.37mm and 0.41mm, cylinder~ Gauge between doffer is 0.18mm, and licker-in~cylinder gauge is 0.32mm, feed plate~licker-in gauge 0.25mm, mote knife~ Licker-in gauge 0.35mm;
(3) mixing in doubling step:Drafting roller gauges use 15.5 × 24mm together~bis-, three~tetra- drafting rollers every Away from 14.5 × 23mm is used, doubling cots pressurization together~tri- uses 33 × 35 × 33kg, and the pressurization of four doubling cots is adopted With 31 × 33 × 31kg, quantitative 18.0g/5m, bell mouth diameter 3.5mm, sliver exporting speed 200m/min, first break draft multiple 1.655 Times, number of doubling 8 is used together~bis-, three use number of doubling 7, and four use number of doubling 6;
(4) Roving Frames:Regular roving feeding 4.5g/10m, roving twist 4.4g/10cm, elongation 1.15%, back area draft 1.25 times, axial winding density 4.0 encloses/cm, 26 × 33mm of roller gauge, ingot speed 650r/min, front roller speed 200r/min, The double ingots of 26 × 17 × 23Kg/ of amount of pressurization, nip gauge 4.5mm, proparea collector 7.0mm;
(5) spinning process:The twist 95 twists with the fingers/10cm, 1.235 times, 21.5 × 34mm of roller gauge of back area draft, amount of pressurization 20 The double ingots of × 13 × 16kg/, front roller speed 200r/min, Twist Unevenness 1.25%, ingot speed 14000r/min, nip gauge 3.0mm。
Second step, it is as follows to choose solid yarn and decorative yarn, the work flow of decorative yarn:
(1) raw material and hair oiling process:Raw material gross mass 0.8% is mixed with crude oil and 18% warm water After 30min, add antistatic additive 2.5%, and crude oil water and antistatic additive equably spray solarization in mixed material, and vexed hair 24h;
(2) carding bar process:Shaping weight 20.5g/5m, sliver exporting speed 40m/min, feed gross weight 35g/ times, licker-in speed Degree is reduced to 600r/min, cylinder speed 315r/min, cover plate speed 85mm/min, doffer speed 22r/min, cylinder~doffer Between gauge be 0.17mm, cylinder~Flat Gauge is 14,12,13,14,15/1000 inches;
(3) mixing in doubling step:Head simultaneously uses 8 and closes feeding, and two~tri- draftings using 8 and close, speed control In 200m/min, shaping weight rests in 20g/5m, 15 × 26mm of gauge, bell mouth diameter 3.6mm;Three drafting shaping weight are slapped It is held in 17g/5m, 13 × 25mm of gauge, bell mouth diameter 3.5mm;
(4) Roving Frames:7.0 times of drafting multiple, front roller speed 200r/min, regular roving feeding 5.0g/10m, rove are twisted with the fingers 4.5g/10cm is spent, axial winding density is 4.0 circles/cm, 25 × 33.5mm of roller gauge, ingot speed 720r/min, amount of pressurization 27 The double ingots of × 18 × 25Kg/, nip gauge 4.5mm, proparea collector 7.5mm;
(5) spinning process:Twist factor 320,21 × 30mm of gauge, pressurize 19 × 13 × 16kg, ingot speed 14000r/min, Front roller speed 200r/min, nip gauge 3.0mm.
The performance indications of the snake yarn are:190 μm of snake wavelength, 150 μm of snake wave amplitude, the fracture strength coefficient of variation 18.5%, fracture strength 15.6cN/tex, elongation at break 14.5%, the twist 35.5 twist with the fingers/10cm.
Embodiment 6
Snake yarn is made up of heart yarn, solid yarn and decorative yarn in the present embodiment, and the heart yarn is Chloranthus glaber fiber 5%, paper mulberry Hide fiber 10%, Amicor anti-bacterial fibres 75%, lotus root silk fibre 5%, copper fiber 5% and T-400 elastic filament blending products Elastic force package bundle yarn;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, and decorative yarn is arghan 10%, Ya Saier fibers 15%, the mixed yarn that anion viscose fiber 75% is processed.
The first step, spins the heart yarn of flame first, and blended spinning system process is as follows:
Opening picking → cotton carding → drafting (four) → rove → spun yarn → post-processing.
(1) opening and cleaning step:Cotton blender machine Beater Speed 490r/min, the Beater Speed 485r/min of opener, hired roughneck-give Cotton roller gauge 18mm;The synthesis Beater Speed 890r/min of lapper, lap dry weight 410g/m, lap elongation 1.15%, Fan speed is 1520r/min, 14.5 revs/min of lap roller speed;
(2) carding step:850 revs/min of licker-in speed, 378 revs/min, cover plate speed 87mm/min of cylinder speed, doffer 25.0 revs/min of speed, the gauge between cylinder~doffer are 0.45mm, 0.40mm, 0.37mm, 0.37mm and 0.41mm, cylinder Gauge between~doffer is 0.19mm, and licker-in~cylinder gauge is 0.35mm, feed plate~licker-in gauge 0.29mm, mote knife ~licker-in gauge 0.37mm;
(3) mixing in doubling step:Drafting roller gauge uses 16.5 × 26.0mm, three~tetra- drafting rollers together~bis- Gauge uses 15.0 × 24.5mm, and doubling cots pressurization together~tri- uses 33 × 35 × 33kg, and four doubling cots add Pressure uses 31 × 33 × 31kg, quantitative 19.72g/5m, bell mouth diameter 3.7mm, sliver exporting speed 225m/min, first break draft multiple 1.771 times, number of doubling 8 is used together~bis-, three use number of doubling 7, and four use number of doubling 6;
(4) Roving Frames:Regular roving feeding 4.88g/10m, roving twist 4.63g/10cm, elongation 1.18%, back zone is led 1.29 times are stretched, axial winding density 4.245 encloses/cm, 27.0 × 35.5mm of roller gauge, ingot speed 798r/min, front roller speed The double ingots of 213r/min, 29 × 19 × 26Kg/ of amount of pressurization, nip gauge 5.7mm, proparea collector 8.8mm;
(5) spinning process:The twist 106 twists with the fingers/10cm, 1.275 times, 22.5 × 35.0mm of roller gauge of back area draft, pressurization Measure the double ingots of 21 × 15 × 19kg/, front roller speed 228r/min, Twist Unevenness 1.28%, ingot speed 14770r/min, jaw Gauge 3.5mm.
Second step, it is as follows to choose solid yarn and decorative yarn, the work flow of decorative yarn:
(1) raw material and hair oiling process:Raw material gross mass 0.8% is mixed with crude oil and 20% warm water After 30min, add antistatic additive 3.0%, and crude oil water and antistatic additive equably spray solarization in mixed material, and vexed hair 24h;
(2) carding bar process:Shaping weight 24.3g/5m, sliver exporting speed 43.9m/min, feed gross weight 43.7g/ times, thorn Roller speed is reduced to 700r/min, cylinder speed 348r/min, cover plate speed 101mm/min, doffer speed 24.0r/min, tin Gauge between woods~doffer is 0.19mm, and cylinder~Flat Gauge is 14,12,13,14,15/1000 inches;
(3) mixing in doubling step:Head simultaneously uses 8 and closes feeding, and two~tri- draftings using 8 and close, speed control In 260m/min, shaping weight rests in 23.8g/5m, 16 × 28mm of gauge, bell mouth diameter 3.8mm;Three drafting shaping weights Amount rests in 18.9g/5m, 14 × 26mm of gauge, bell mouth diameter 3.8mm;
(4) Roving Frames:8.7 times of drafting multiple, front roller speed 231r/min, regular roving feeding 5.43g/10m, rove are twisted with the fingers 4.90g/10cm is spent, axial winding density is 4.585 circles/cm, 26.5 × 32.0~35.5mm of roller gauge, ingot speed 821r/ The double ingots of min, 29 × 20 × 29Kg/ of amount of pressurization, nip gauge 6.8mm, proparea collector 8.8mm;
(5) spinning process:Twist factor 348,22.5 × 34.5mm of gauge, pressurize 21 × 15 × 18kg, ingot speed 14775r/ Min, front roller speed 231r/min, nip gauge 3.5mm.
The performance indications of the snake yarn are:236.8 μm of snake wavelength, 208.3 μm of snake wave amplitude, fracture strength variation Coefficient 24.9%, fracture strength 26.32cN/tex, elongation at break 18.32%, the twist 49.8 twist with the fingers/10cm.
Embodiment 7
Snake yarn is made up of heart yarn, solid yarn and decorative yarn in the present embodiment, and the heart yarn is Chloranthus glaber fiber 5%, paper mulberry The bullet of hide fiber 5%, Amicor anti-bacterial fibres 5%, lotus root silk fibre 75%, copper fiber 5% and T-400 elastic filament blending products Power package bundle yarn;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, and decorative yarn is arghan 20%, refined Sai Er fibers 30%, the mixed yarn that anion viscose fiber 50% is processed.
Remaining preparation method is the same as embodiment 6.
Embodiment 8
Snake yarn is made up of heart yarn, solid yarn and decorative yarn in the present embodiment, and the heart yarn is Chloranthus glaber fiber 5%, paper mulberry The bullet of hide fiber 5%, Amicor anti-bacterial fibres 5%, lotus root silk fibre 5%, copper fiber 80% and T-400 elastic filament blending products Power package bundle yarn;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, and decorative yarn is arghan 20%, refined Sai Er fibers 30%, the mixed yarn that anion viscose fiber 50% is processed.
Remaining preparation method is the same as embodiment 6.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.

Claims (8)

  1. A kind of 1. ancient rhythm elastic force stealth bending flat state snake yarn, it is characterised in that:Snake yarn is by heart yarn, solid yarn and decorative yarn It is made, the heart yarn is Chloranthus glaber fiber, paper mulberry hide fiber, Amicor anti-bacterial fibres, lotus root silk fibre, copper fiber and T-400 bullets The elastic force package bundle yarn of property long filament blending product;The solid yarn is made up of negative ion PP fiber long filament and stainless steel metal long filament, decorative yarn The mixed yarn processed for arghan, Ya Saier fibers, anion viscose fiber.
  2. 2. ancient rhythm elastic force stealth bending flat state snake yarn according to claim 1, it is characterised in that in the heart yarn The percentage by weight of each material is:Chloranthus glaber fiber 5 ~ 80%, paper mulberry hide fiber 5 ~ 75%, Amicor anti-bacterial fibres 5 ~ 75%, fibre of lotus root Fiber 5 ~ 75%, copper fiber 5 ~ 80%;The percentage by weight of each material is in decorative yarn:Arghan 10 ~ 80%, Ya Saier fibers 10 ~ 75%, anion viscose fiber 10 ~ 75%.
  3. 3. ancient rhythm elastic force stealth bending flat state snake yarn according to claim 1, it is characterised in that the snake yarn The performance indications of line are:118.7 ~ 236.8 μm of snake wavelength, 98.3 ~ 208.3 μm of snake wave amplitude, the fracture strength coefficient of variation 11.7 ~ 24.9%, 8.31 ~ 26.32cN/tex of fracture strength, elongation at break 9.21 ~ 18.32%, the sth. made by twisting of the twist 21.4 ~ 49.8/ 10cm。
  4. 4. ancient rhythm elastic force stealth bending flat state snake yarn according to claim 1, it is characterised in that:The careless coral Single fiber 1.35 ~ the 1.75dtex of line density, 38.00 ~ 47.00mm of length of coral fiber;The average length of the paper mulberry hide fiber 16.0mm, principal length 18.0mm, dispersion ratio 25%, average fineness 2.08dtex;The single fiber line of the Amicor anti-bacterial fibres Density 0.89 dtex, length 38.00mm;The single fiber line density 1.60dtex of the lotus root silk fibre, general length 30.0~ 50.0mm, the mm of principal length 45.00;Single fiber 1.27 ~ 1.57dtex of line density of the copper fiber, length 38.00 ~ 48.00mm;The fineness 83.3dtex of the T-400 elastic filaments, elongation at break 16.21 ~ 28.37%, fracture strength 3.48 ~ 4.87cN/tex。
  5. 5. ancient rhythm elastic force stealth bending flat state snake yarn according to claim 1, it is characterised in that:It is described bear from 22 ~ 44dtex of fineness (20 ~ 40D) of sub- polypropylene filament yarn;23 ~ 28 μm of the diameter of the stainless steel fibre long filament, line density 3.33 ~ 5.17tex, 31 ~ 54cN of strength, elongation 29.7 ~ 37.5%;2.50 ~ 3.57tex of fineness of the arghan, length 30.0~60.0mm;1.33 ~ 1.67dtex of fineness of the Ya Saier, 38.00 ~ 48.00mm of length;The anion viscose is fine 1.40 ~ 1.63dtex of fineness of dimension, 38.00 ~ 48.00mm of length.
  6. 6. the preparation method of the ancient rhythm elastic force stealth bending flat state snake yarn described in claim any one of 1-5, its feature It is that step is as follows:
    Based on heart yarn, decorative yarn feeds Novelty twisters with speed of 1.03-1.25 times more than heart yarn, after converging with heart yarn and Gu snake yarn is made by twisting in yarn.
  7. 7. the preparation method of ancient rhythm elastic force stealth bending flat state snake yarn according to claim 6, it is characterised in that The preparation method of the heart yarn is as follows:
    (1)Opening and cleaning step:The r/min of cotton blender machine Beater Speed 400~490,420~485r/min of Beater Speed of opener, Hired roughneck -11~18mm of feed roll motor gauge;Synthesis 600~890r/min of Beater Speed of lapper, lap dry weight 382~ 410g/m, lap elongation 1.15%, fan speed are 1350 ~ 1520 r/min, 10.5 ~ 14.5 revs/min of lap roller speed;
    (2)Carding step:550 ~ 850 revs/min of licker-in speed, 323 ~ 378 revs/min of cylinder speed, 65 ~ 87mm/ of cover plate speed Min, 20.5 ~ 25.0 revs/min of doffer speed, the gauge between cylinder~doffer is 0.45mm, 0.40mm, 0.37mm, 0.37mm And 0.41mm, the gauge between cylinder~doffer are 0.16 ~ 0.19mm, licker-in~cylinder gauge is 0.30 ~ 0.35mm, feed plate ~licker-in 0.21 ~ 0.29mm of gauge, mote knife ~ 0.32 ~ 0.37mm of licker-in gauge;
    (3)Mixing in doubling step:Drafting roller gauge uses 14.5 ~ 16.5 × 22.0 ~ 26.0mm, three ~ tetra- draftings together ~ bis- Roller gauge uses 13.5 ~ 15.0 × 21.0 ~ 24.5mm, and doubling cots, which pressurize, together ~ tri- uses 33 × 35 × 33kg, and four Road doubling cots pressurization uses 31 × 33 × 31kg, quantitative 17.22 ~ 19.72g ∕ 5m, 3.4 ~ 3.7mm of bell mouth diameter, sliver exporting speed 184 ~ 225m ∕ min, 1.539 ~ 1.771 times of first break draft multiple, number of doubling 8 is used together ~ bis-, three use number of doubling 7 Root, four use number of doubling 6;
    (4)Roving Frames:4.23 ~ 4.88g/10m of regular roving feeding, 4.12 ~ 4.63g/10cm of roving twist, elongation 1.13 ~ 1.18%, 1.23 ~ 1.29 times of back area draft, 3.345 ~ 4.245 circles of axial winding density/cm, roller gauge 24.5 ~ 27.0 × 31.5 ~ 35.5mm, 556 ~ 798r/min of ingot speed, front roller 177 ~ 213r/min of speed, amount of pressurization 25 ~ 29 × 15 ~ 19 × 20 ~ The double ingots of 26Kg/, 3.3 ~ 5.7mm of nip gauge, proparea 6.0 ~ 8.8mm of collector;
    (5)Spinning process:86.5~106 sth. made by twisting of the twist/10cm, 1.215~1.275 times of back area draft, roller gauge 19.5~ The double ingots of 22.5 × 33.0~35.0mm, 18~21 × 12~15 × 14~19kg/ of amount of pressurization, 170~228r/ of front roller speed Min, Twist Unevenness 1.19~1.28%, 13900~14770r/min of ingot speed, 2.5~3.5mm of nip gauge.
  8. 8. the preparation method of ancient rhythm elastic force stealth bending flat state snake yarn according to claim 6, it is characterised in that The preparation method of the decorative yarn is as follows:
    (1)Raw material and hair oiling process:Raw material gross mass 0.8% is mixed into 30min with crude oil and 15 ~ 20% warm water Afterwards, add antistatic additive 2.0 ~ 3.0%, and crude oil water and antistatic additive equably spray solarization in mixed material, and vexed hair 24h;
    (2)Carding bar process:Shaping 17.4 ~ 24.3g/5m of weight, 33.0 ~ 43.9m/min of sliver exporting speed, feed gross weight 29.7 ~ 43.7g/ times, licker-in speed is reduced to 530~700r/min, 300~348r/min of cylinder speed, 70 ~ 101mm/ of cover plate speed Min, 18.5~24.0r/min of doffer speed, the gauge between cylinder~doffer are 0.15 ~ 0.19mm, cylinder ~ Flat Gauge For 14,12,13,14,15/1000 inches;
    (3)Mixing in doubling step:Head simultaneously uses 8 and closes feeding, and two ~ tri- draftings using 7 ~ 8 and close, and speed control exists 165 ~ 260m ∕ min, shaping weight rest in 17.4 ~ 23.8g/5m, 13 ~ 16 × 25 ~ 28mm of gauge, and bell mouth diameter 3.4 ~ 3.8mm;Three drafting shaping weight rest in 16.4 ~ 18.9g/5m, the mm of gauge 12.5 ~ 14 × 24 ~ 26, and bell mouth diameter 3.2 ~ 3.8mm;
    (4)Roving Frames:6.6 ~ 8.7 times of drafting multiple, front roller 179 ~ 231r/min of speed, 4.32 ~ 5.43g/ of regular roving feeding 10m, 4.30 ~ 4.90g/10cm of roving twist, axial winding density are 3.725 ~ 4.585 circles/cm, roller gauge 24.0 ~ 26.5 × 32.0 ~ 35.5mm, 641 ~ 821r/min of ingot speed, the double ingots of 26 ~ 29 × 16 ~ 20 × 23 ~ 29Kg/ of amount of pressurization, nip gauge 3.2 ~ 6.8mm, proparea 5.8 ~ 8.8mm of collector;
    (5)Spinning process:Twist factor 310 ~ 348,19.5 ~ 22.5 × 27.5 ~ 34.5mm of gauge, pressurization 17 ~ 21 × 12 ~ 15 × 14 ~ 18kg, 13563 ~ 14775r/min of ingot speed, front roller 171 ~ 231r/min of speed, 2.5 ~ 3.5mm of nip gauge.
CN201710831857.1A 2017-09-15 2017-09-15 A kind of ancient rhythm elastic force stealth bending flat state snake yarn and preparation method thereof Pending CN107541829A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN109111637A (en) * 2018-08-29 2019-01-01 桐城市强峰包装有限公司 A kind of environment-friendly degradable food grade plastic packaging film
CN111455514A (en) * 2020-04-14 2020-07-28 常熟欣美胜纺织品有限公司 Chemical fiber composite material and preparation method thereof
CN111764017A (en) * 2020-07-17 2020-10-13 信泰(福建)科技有限公司 Elastic silver flashing blended yarn, processing method thereof and shoes and clothes

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JPS60110945A (en) * 1983-11-16 1985-06-17 旭化成株式会社 Interlaced yarn article
CN85108085A (en) * 1985-10-19 1987-01-14 如皋染织厂 Be used to spin the equipment and the usage of twisting with the fingers fancy yarn
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CN109111637A (en) * 2018-08-29 2019-01-01 桐城市强峰包装有限公司 A kind of environment-friendly degradable food grade plastic packaging film
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CN111764017A (en) * 2020-07-17 2020-10-13 信泰(福建)科技有限公司 Elastic silver flashing blended yarn, processing method thereof and shoes and clothes

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