CN107529485A - Precast concrete mat surface shaping jig - Google Patents
Precast concrete mat surface shaping jig Download PDFInfo
- Publication number
- CN107529485A CN107529485A CN201710604856.3A CN201710604856A CN107529485A CN 107529485 A CN107529485 A CN 107529485A CN 201710604856 A CN201710604856 A CN 201710604856A CN 107529485 A CN107529485 A CN 107529485A
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- Prior art keywords
- mat surface
- precast concrete
- shaping jig
- surface shaping
- concrete mat
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
A kind of precast concrete mat surface shaping jig, including shaping and processing and fabricating meets multiple grooves of the country on prefabricated components mat surface standard or multiple projections on forming panel.The present invention saves a large amount of plant equipment and wash station, without dust pollution and mud contamination, and cost is low, efficiency high, and the prefabricated components mat surface being molded meets national standard, good product quality.
Description
Technical field
The invention belongs to construction engineering technical field, and in particular to a kind of precast concrete mat surface shaping jig.
Background technology
According to national standard, prefabricated components and rear pouring concrete, grouting material, sit pulp material faying face should set it is coarse
Face, keyway, and meet the following requirements:
1st, the faying face between prefabricated board and rear pouring concrete overlapping layers should set mat surface.
2nd, the faying face between precast beam and rear pouring concrete overlapping layers should set mat surface, precast beam end face should set keyway and
Mat surface is preferably set.
3rd, the top plate of precast shear wall and bottom and the faying face of rear pouring concrete should set mat surface;Side and the knot of concrete
Conjunction face should set mat surface, may also set up keyway.
4th, the bottom surface of prefabricated post should set keyway and preferably set mat surface.
5th, the area of mat surface is not preferably less than the 80% of faying face.
But the production technology of existing above-mentioned prefabricated components mat surface is following four kinds:Dabbing;Blasting treatment;Plucking;Undisguised material agent+
Washing.The dabbing technique is to go out mat surface, work progress, dust from flying, dirt in prefabricated components Surface Machining using dabbing machine
Environment is contaminated, is wasted time and energy, efficiency is low, and cost is high.The sand blasting process is poured using sand-blasting machine in prefabricated components surface spraying
Slurry is built, but handles depth as shallow, surface plastering is suitable only for, pastes waterproof layer or ornament materials, is not suitable for structural member connection,
And work progress dust pollution is larger.The brushing process uses artificial hacking, is only suitable on no mould rib face and floor
Surface, beam upper surface etc. make roughness.The undisguised material agent+washing process is applied to prefabricated components table using undisguised material agent
Face, then washed, complex process, special wash station need to be set up, could be discharged after the processing of waste water needs, cement mortar is to work
Factory's environmental pollution is very big, is unfavorable for industrialized production.
The content of the invention
The technical problems to be solved by the invention are:Solve the above-mentioned problems of the prior art, and provide a kind of prefabricated
Concrete component mat surface shaping jig, produced using the precast concrete mat surface shaping jig and existing prefabricated components
Mould is combined into prefabricated components mat surface production mould, saves a large amount of plant equipment and wash station, without dust pollution and mud
Slurry pollution, cost is low, efficiency high, and the prefabricated components mat surface being molded meets national standard, good product quality.
The technical solution adopted by the present invention is:
A kind of precast concrete mat surface shaping jig, including forming panel and on forming panel processing and fabricating it is more
Individual groove or multiple projections.
In above-mentioned technical proposal, described prefabricated components include prefabricated board, precast beam, prefabricated post or dry wall.
In above-mentioned technical proposal, the forming panel includes PE materials template or metal form.
In above-mentioned technical proposal, the multiple grooves of processing and fabricating or multiple projections are by injection moulding integrated molding in the PE materials template.
In above-mentioned technical proposal, the multiple groove includes the combination of a kind of shape or at least two shapes, the multiple convex
Rising includes the combination of a kind of shape or at least two shapes.
In above-mentioned technical proposal, the multiple grooves of processing and fabricating or multiple projections are by punch forming on described metal diaphragm plate.
In above-mentioned technical proposal, described groove is preferably empty in 3-D triangle.
In above-mentioned technical proposal, described projection is preferably 3-D triangle.
In above-mentioned technical proposal, empty preferably 59 ° of its vertex angle in 3-D triangle of the groove.
In above-mentioned technical proposal, described preferably 59 ° of its vertex angle of raised 3-D triangle.
In above-mentioned technical proposal, when the precast concrete mat surface shaping jig is used for the shaping of prefabricated board mat surface, its
The multiple depths of groove or multiple heights of projection of processing and fabricating are not less than 4mm.
In above-mentioned technical proposal, the precast concrete mat surface shaping jig is used for precast beam mat surface and is molded, is prefabricated
When post mat surface is molded or dry wall mat surface is molded, the multiple depths of groove or multiple heights of projection of its processing and fabricating are not less than
6mm。
In above-mentioned technical proposal, multiple grooves of the processing and fabricating on forming panel or multiple raised areas be not less than into
The 80% of the pattern plate gross area.The plurality of groove or multiple raised areas refer to multiple grooves or multiple projections in forming panel
On projected area.The mat surface that i.e. raised or groove is formed is in the area towards forming panel orthographic projection.
In above-mentioned technical proposal, the forming panel is provided with the installation folding being connected with prefabricated components rib template.
Advantageous effect:
By the present invention form the PE templates of multiple raised or multiple grooves or metal form be fixed in rib template into
For prefabricated components rib mould, then again by these prefabricated components rib mould installions on steel chassis or on end template, composition
Prefabricated components mould, horizontal distribution reinforcing bar and genesis analysis reinforcing bar are finally arranged in prefabricated components mould, is poured
Concrete, vibrate, conserve, the demoulding, turn into the prefabricated components with mat surface.Original technology of the invention of thoroughly having abandoned is using chisel
Hair, blasting treatment, plucking and the method for undisguisedly expecting agent+washing making prefabricated components mat surface, also just change original technology
Efficiency is low, cost is high, complex process, environmental pollution is serious and processing depth as shallow is not suitable for structural connection, is only suitable for nothing
Mould rib makes the original backward state of mat surface.Made using the precast concrete mat surface shaping jig of the present invention
Not only the groove of mat surface or projection meet national standard, and whole simple production process, no environment to prefabricated components mat surface
Pollution, cost is low, efficiency high, and it handles depth and is applicable not only to structural connection, but also no mould rib can be adapted to make
Roughness.Present invention saves dabbing machine, sand-blasting machine, undisguisedly expect agent, washing equipment and artificial hacking labour, water resource,
With energy-conservation, consumption reduction, environmentally friendly, high-quality, efficient outstanding advantages.
Brief description of the drawings:
Fig. 1 is schematic perspective view of the present invention;
Fig. 2 is structural plan schematic diagram of the present invention;
Fig. 3 is Fig. 2 top view;
Fig. 4 is Fig. 2 left view;
Fig. 5 is I partial enlarged drawing in Fig. 2;
Fig. 6 is II partial enlarged drawing in Fig. 4.
Reference:
1-forming panel, 2-groove or projection, 3-installation folding.
Embodiment:
Referring to Fig. 1 ~ Fig. 6, precast concrete mat surface shaping jig of the invention includes forming panel, and forming panel wraps again
PE materials template or metal diaphragm plate are included, present invention processing and fabricating on PE materials diaphragm plate or metal diaphragm plate, which has, meets national standard
Multiple grooves or multiple projections;Described prefabricated components include prefabricated board, precast beam, prefabricated post or dry wall;PE material diaphragm plates
Upper processing and fabricating has multiple grooves of integrated injection molding or multiple projections;Processing and fabricating has integrated punching shaping on metal diaphragm plate
Multiple grooves or multiple projections;The plurality of groove or multiple projections can at equidistant intervals or random interval is arranged in PE materials
In matter template or metal form;Groove is preferably empty in 3-D triangle;Described projection is preferably 3-D triangle projection;
Empty preferably 59 ° of its vertex angle in 3-D triangle of the groove;Described its raised triangle of raised 3-D triangle
Preferably 59 ° of shape drift angle;The present invention precast concrete mat surface shaping jig when being molded applied to prefabricated board mat surface,
The depth of multiple grooves of its processing and fabricating or multiple raised height are not less than 4mm;The precast concrete of the present invention is thick
Matte shaping jig applied to precast beam mat surface shaping, prefabricated post mat surface shaping and dry wall mat surface be molded when, its
The depth of multiple grooves of processing and fabricating or multiple raised height are not less than 6mm, effectively avoid depth of groove or height of projection
It is excessive and influence the demoulding difficulty, Forming Quality that is too small and influenceing mat surface.;It is described to add on PE materials diaphragm plate or metal diaphragm plate
Multiple grooves or multiple raised areas that work makes are not less than the 80% of the forming panel gross area;The plurality of groove is multiple convex
The area risen refers to multiple grooves or multiple raised projected areas on forming panel.The mat surface that i.e. raised or groove is formed
In the area towards forming panel orthographic projection.Above-mentioned multiple grooves or multiple projections include a kind of shape or at least two shapes
Combination.The shape can be the three-dimensional polygonal structures such as 3-D triangle, three-dimensional quadrangle.The precast concrete structure of the present invention
Part mat surface shaping jig has the installation folding being connected with prefabricated components rib template, and usual PE materials template is provided with
The installation folding, metal form generally use bolt or Type of Welding are connected with prefabricated components production mould.
Claims (10)
- A kind of 1. precast concrete mat surface shaping jig, it is characterised in that:Including forming panel and in forming panel Multiple grooves of upper processing and fabricating or multiple projections.
- 2. precast concrete mat surface shaping jig according to claim 1, it is characterised in that:Described prefabricated structure Part includes prefabricated board, precast beam, prefabricated post or dry wall.
- 3. precast concrete mat surface shaping jig according to claim 1, it is characterised in that:The forming panel Including PE materials template or metal form.
- 4. precast concrete mat surface shaping jig according to claim 3, it is characterised in that:The PE materials mould The multiple grooves of processing and fabricating or multiple projections are by injection moulding integrated molding on plate.
- 5. precast concrete mat surface shaping jig according to claim 3, it is characterised in that:Described metal pattern The multiple grooves of processing and fabricating or multiple projections are by punch forming on plate.
- 6. precast concrete mat surface shaping jig according to claim 3, it is characterised in that:The multiple groove A kind of combination including shape or at least two shapes, a kind of the multiple raised shape or at least two shapes of including Combination.
- 7. precast concrete mat surface shaping jig according to claim 1, it is characterised in that:Described groove is in It is empty in 3-D triangle.
- 8. precast concrete mat surface shaping jig according to claim 1, it is characterised in that:Described projection is in 3-D triangle is raised.
- 9. precast concrete mat surface shaping jig according to claim 1, it is characterised in that:The forming panel Multiple grooves of upper processing and fabricating or multiple raised areas are not less than the 80% of the forming panel gross area.
- 10. precast concrete mat surface shaping jig according to claim 1, it is characterised in that:The shaping mould Plate is provided with the installation folding being connected with prefabricated components rib template.
Priority Applications (1)
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CN201710604856.3A CN107529485A (en) | 2017-07-24 | 2017-07-24 | Precast concrete mat surface shaping jig |
Applications Claiming Priority (1)
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CN201710604856.3A CN107529485A (en) | 2017-07-24 | 2017-07-24 | Precast concrete mat surface shaping jig |
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CN107529485A true CN107529485A (en) | 2018-01-02 |
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CN201710604856.3A Pending CN107529485A (en) | 2017-07-24 | 2017-07-24 | Precast concrete mat surface shaping jig |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110409659A (en) * | 2019-08-23 | 2019-11-05 | 长沙远大住工智能科技有限公司 | A kind of prefabricated panel |
CN112095910A (en) * | 2020-09-24 | 2020-12-18 | 叶倩文 | Anti-drop precast concrete wallboard of strong adhesive force |
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CN2362960Y (en) * | 1999-02-10 | 2000-02-09 | 余志强 | Shuttering for building |
JP2000096756A (en) * | 1998-09-25 | 2000-04-04 | Arutesu:Kk | Floor structure using precast concrete slab and manufacture of precast concrete slab |
CN104328746A (en) * | 2014-10-23 | 2015-02-04 | 江苏省交通科学研究院股份有限公司 | Plate for surface treatment of concrete, use method and purpose |
CN204940850U (en) * | 2015-09-17 | 2016-01-06 | 中民筑友有限公司 | A kind of precast plate split is with exempting from hold mode |
CN105604284A (en) * | 2016-02-25 | 2016-05-25 | 中民筑友有限公司 | Production method for flexible tile module and prefabricated members |
CN207290412U (en) * | 2017-07-24 | 2018-05-01 | 广州远大住宅工业有限公司 | Precast concrete rough surface shaping jig |
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2017
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Patent Citations (6)
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JP2000096756A (en) * | 1998-09-25 | 2000-04-04 | Arutesu:Kk | Floor structure using precast concrete slab and manufacture of precast concrete slab |
CN2362960Y (en) * | 1999-02-10 | 2000-02-09 | 余志强 | Shuttering for building |
CN104328746A (en) * | 2014-10-23 | 2015-02-04 | 江苏省交通科学研究院股份有限公司 | Plate for surface treatment of concrete, use method and purpose |
CN204940850U (en) * | 2015-09-17 | 2016-01-06 | 中民筑友有限公司 | A kind of precast plate split is with exempting from hold mode |
CN105604284A (en) * | 2016-02-25 | 2016-05-25 | 中民筑友有限公司 | Production method for flexible tile module and prefabricated members |
CN207290412U (en) * | 2017-07-24 | 2018-05-01 | 广州远大住宅工业有限公司 | Precast concrete rough surface shaping jig |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110409659A (en) * | 2019-08-23 | 2019-11-05 | 长沙远大住工智能科技有限公司 | A kind of prefabricated panel |
CN110409659B (en) * | 2019-08-23 | 2024-04-02 | 长沙远大住宅工业集团股份有限公司 | Prefabricated wallboard |
CN112095910A (en) * | 2020-09-24 | 2020-12-18 | 叶倩文 | Anti-drop precast concrete wallboard of strong adhesive force |
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Effective date of registration: 20200403 Address after: 516000 building a, wangruzhou, baimawei Industrial Zone, Yuanzhou Town, BOLUO County, Huizhou City, Guangdong Province Applicant after: Huizhou Yuanda Housing Industry Co., Ltd Address before: No. 2 on the east side of Datong overpass, Datong village, Tung Chung Village, Nansha District, Guangzhou, Guangdong Applicant before: GUANGZHOU BROAD HOMES INDUSTRIAL Co.,Ltd. |
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