CN107494801A - A set of mechanization brick tea production system - Google Patents
A set of mechanization brick tea production system Download PDFInfo
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- CN107494801A CN107494801A CN201710965445.7A CN201710965445A CN107494801A CN 107494801 A CN107494801 A CN 107494801A CN 201710965445 A CN201710965445 A CN 201710965445A CN 107494801 A CN107494801 A CN 107494801A
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- tea
- conveyer belt
- brick tea
- tealeaves
- brick
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The present invention relates to a set of mechanization brick tea production system, the system includes tea raw material feed arrangement, compressed tea die, tealeaves conveying dedusting floating device, hydraulic tea pressing device, brick tea stripper and circulating conveyer belt；Tea raw material feed arrangement, compressed tea die, tealeaves conveying dedusting floating device three are arranged on circulating conveyer belt leading portion, tea raw material feed arrangement is arranged on compressed tea die top, compressed tea die is arranged on circulating conveyer belt, tealeaves conveying dedusting floating device is arranged on compressed tea die side, hydraulic tea pressing device is arranged on circulating conveyer belt stage casing, and brick tea stripper is arranged on circulating conveyer belt back segment；The side that tealeaves conveying dedusting floating device is released is provided with tealeaves loopback conveyer belt.The system realizes the mechanization of tea processing, automation substantially so that processing efficiency is greatly promoted, and sound assurance is provided to produce the unified tea product of health, standard.
Description
Technical field
The invention belongs to Tea Production system architecture technical field.
Background technology
When traditional Tea Production is into brick tea, manually participate in very more, from blanking, charging, floating, compacting, taking-up tea
Brick is substantially to commodity are packaged into and goes to complete by artificial one one, the mode of production so clearly very fall behind and not
Health, even the big factory of some tea processings is also only capable of realizing the mechanization of process portion.Therefore, add with extracting a set of tealeaves
The holonomic system of work, and realize that the system turns into complete fabrication cycles chain as needing to solve the problems, such as.
The content of the invention
The present invention is precisely in order to the defect that solves the above problems, there is provided a set of mechanization brick tea production system, the system base
Originally mechanization, the automation of tea processing are realized so that processing efficiency greatly promotes, hygienic, standard unification to produce
Tea product provides sound assurance.
The present invention adopts the following technical scheme that realization.
A set of mechanization brick tea production system, the system include tea raw material feed arrangement, compressed tea die, tealeaves conveying
Dedusting floating device, hydraulic tea pressing device, brick tea stripper and circulating conveyer belt；Tea raw material feed arrangement, press
Tea mould, tealeaves conveying dedusting floating device three are arranged on circulating conveyer belt leading portion, and tea raw material feed arrangement is arranged on
Compressed tea die top, compressed tea die are arranged on circulating conveyer belt, and tealeaves conveying dedusting floating device is arranged on tightly
Tea mould side is pressed, hydraulic tea pressing device is arranged on circulating conveyer belt stage casing, and brick tea stripper is arranged on circulating
Conveyer belt back segment；The side that tealeaves conveying dedusting floating device is released is provided with tealeaves loopback conveyer belt, tealeaves loopback conveyer belt
Import with tea raw material feed arrangement is connected.
Tea raw material feed arrangement structure of the present invention is to be provided with the tealeaves storage bin of funnel shaped, tealeaves storage
The import of feed bin is arranged to rectangle opening, and outlet is provided with flow measurement device and tealeaves blanking ora switch device, flow measurement
Electrically connected between device and tealeaves blanking ora switch device, control the closure or openness of tealeaves blanking ora switch device.
Compressed tea die structure of the present invention is, the mould is a box body, and the box body is without upper top cover and lower bottom cover, only
A surrounding side box wall is provided with, bottom edge is fixedly installed support side, asks side in the upper box body of side to be provided with brick tea support
Plate, box portion outside are provided with bayonet unit at corner.
Tealeaves conveying dedusting floating device structure of the present invention is that what the conveying floating device included sequentially setting blows
Wind transportation section, vibrating dust removing section and floating collection section；Described blowing conveyer segment structure is, including first base and is arranged on the
Mounting bracket on one base, is provided with vibrating mechanism below the mounting bracket, send pipe provided with wind above the mounting bracket, wind is sent
The feed end of pipe is provided with feed hopper and blower fan, and blower fan is connected to the feed end that wind send pipe through flexible pipe；Wind send pipe end to be arranged to down
Expects pipe；Described vibrating dust removing segment structure is the support frame for including both ends, and a bottom is fixed between the support frame at the both ends
Face is the hopper of mesh screen, there is tremie pipe above one end of the hopper, and being provided with one in the hopper tilts blanking plate, tremie pipe
Discharging opening is against on inclined blanking plate；Electromagnetic shaker is installed, one end of hopper is arranged on vibrations on the support frame of described one end
On device；On described support frame a dust receiving groove is provided with the lower section of hopper；Described floating collection segment structure is, including L-type is smeared
The Sheng tea saucer of concora crush disk and side active open；The floating platen of L-type is arranged at hopper top, and width matches with hopper width,
Highly it is less than or equal to the height of hopper；The side opening for containing tea saucer is arranged on hopper end, contains tea saucer bottom and is provided with
Supporting table；Mounting bracket is arranged in first base through some spring levers in blowing transportation section, the bobbing machine below the mounting bracket
Structure includes the motor being arranged in first base and drives installation by motor-driven eccentric vibrating wheel, eccentric vibrating wheel through connecting rod
Frame vibrates together；The bottom of connecting rod is connected on eccentric vibrating wheel in blowing transportation section, and the top of the connecting rod connects through articulated joint
It is connected on the bottom of mounting bracket；The discharge bucket that a bottom surface is inclined-plane is communicated with vibrating dust removing section on the discharging opening of tremie pipe, it is described
It is provided with material mouth in the side wall of discharge bucket, material mouth is against on inclined blanking plate；A side opening of tea saucer is contained in floating collection section
Outer rim is provided with rubber blanket；The rubber blanket can make it that contain tea saucer is bonded even closer with the port of export of hopper, prevents
The situation that drops of the thin tea of fine work occurs when collecting tealeaves；The floating platen both ends of L-type are vertically installed with groove profile card in floating collection section
Groove, the floating platen of L-type are provided at both ends with neck bolt hole, and the height of the floating platen of L-type is adjusted by plug-in card slot bolt.
Hydraulic tea pressing apparatus structure of the present invention is, including column, lateral frame, transmission axle, conveyer belt, Sheng tea mould
Seat, T-slot, adjustable hydraulic pressure device, mounting bracket, pressure tea base；Lateral frame bottom is provided with column；Installed between lateral frame
There is transmission axle；Conveyer belt is arranged on transmission axle, and T-slot is provided with conveyer belt；Contain tea mould seat to be arranged in T-slot, use
In the mould of installation pressure brick tea；Mounting bracket is fixed on lateral frame；Adjustable hydraulic apparatus structure is to include cylinder body, cylinder
There is piston rod in vivo, guide sleeve is fixedly installed by flange, bolt between cylinder body and piston rod, between cylinder base and sliding block
There are some pieces of backing plates, the middle part of backing plate is provided with groove, there is square stop pin in groove；Adjustable hydraulic pressure device is arranged on peace
Fill on support, adjustable hydraulic bottom of device is connected with pressure tea base；Transmission axle is driven by motor；Motor is servo electricity
Machine；Some groups of Sheng tea mould seats are installed, the quantity of every group of Sheng tea mould seat is two on conveyer belt；Described column bottom is set
It is equipped with slipmat；Described backing plate is fixed between cylinder body and sliding block by opposite opened snap ring, screw, and described backing plate is one piece
Or several pieces；Described pressure tea base is convex mould base or die socket.The course of work：When hydraulic pressure machines reduced size part,
Attachment screw is unclamped, removes split snap ring, now piston rod departs from sliding block, and adjusting pad is added between piston rod and sliding block
Block, the quantity of addition adjustment cushion block is depending on the specific size of part, and the size of part is smaller, and the cushion block quantity of addition is more,
After adding adjustment cushion block, heart groove loads square stop pin wherein, is adjusted piston rod by split snap ring and screw
Whole cushion block and sliding block are connected, and now hydraulic press opening reduces, and processing small size part is energy-efficient, and this operating process letter
It is single quick, securely and reliably.
Brick tea stripper structure of the present invention is, the brick tea stripper include second base, ejecting mechanism and
Delivery device；Ejecting mechanism is arranged on second base bottom, and delivery device is arranged on second base side；What ejecting mechanism included
There is the vertically disposed hydraulic cylinder covered more, the hydraulic stem end for often covering hydraulic cylinder is provided with footstock, and footstock is uniformly arranged on brick tea
Supporting plate bottom, connection is contacted with brick tea supporting plate；Delivery device includes horizontally disposed hydraulic cylinder more than two, often covers
The hydraulic stem end of hydraulic cylinder is also provided with footstock, and footstock is uniformly arranged on brick tea side, and connection is contacted with brick tea side wall；
Opposite side corresponding with delivery device is provided with conveyer belt after the ejection of two bases；Vertically disposed hydraulic cylinder in ejecting mechanism is adopted
Be main push rod with centre, corner be that secondary push rod is set.Reasonable layout is added in the design of more push rods, it is therefore intended that ensures push rod top
Rise when, brick tea uniform force, can vertical ascent, brick tea break away from moulds is run to delivery device work.
It is further that brick tea support plate thickness is 0.5-1.5cm in brick tea stripper of the present invention.The present invention's
Support plate thickness can not be too thin, too thin supporting plate is not able to take tealeaves and is pressed into pressure suffered during brick tea, too thick also
Cause ejecting mechanism excessively to consume energy, be unfavorable for environmental protection.
It is further that the width that side is held in the palm in brick tea stripper of the present invention is 3-8cm.The design width on side is ask to close
Reason so that supporting plate can facilitate hydraulic stem and the convenient jack-up of footstock with sling thereon.
It is further that the material of box body is metal in second base in brick tea stripper of the present invention.The present invention
It is metal material to change wooden mould, solves the defects of taking brick tea to dismantle mould every time, the metal die of polishing also may be used
So that frictional force when brick tea jacks up is very small, can easily jack up.
It is further to be equipped with packing box, conveyer belt upper surface in brick tea stripper of the present invention on conveyer belt
Height less than ejection after brick tea supporting plate height 0.5-1cm.Packing box is laid on lower slightly position, when brick tea is pushed mechanism
When pushing to transport platform, packing box side is contacted, with the operation of conveyer belt, it is supreme that brick tea is slowly completely in packing box, work
The packing work of brick tea can be completed on the conveyor belt by making personnel.The height of conveyer belt upper surface is less than brick tea supporting plate after ejection
Height 0.5-1cm, it is impossible to it is too high or too low, it is too low, it can to cause larger vibration when brick tea falls, damage brick tea；It is too high
It can then make it that brick tea is supreme from easily falling within packing box.
Beneficial effects of the present invention are that the present invention can handle fresh tea leaf and old product simultaneously using double feed designs
The old tea of dirt is processed, and twin-channel design more can be achieved on the mixture combination between new aged tea leaf, embody new difference
The mouthfeel of level；Instant invention overcomes existing wind to send tea technology apoplexy to send pipe susceptible to plugging deficiency, is advantageous to improve tealeaves
Wind send efficiency, reduces use cost, has reached tealeaves wind and sent and cool down the purpose of design being integrated；Further, since wind send pipe not
Easily block, wind of the invention send pipe can extend carry out long range wind send tealeaves, and wind to send pipe to connect multiple branch pipes
The wind for carrying out multichannel send tealeaves.The present invention has the characteristics that simple in construction, reasonable in design.The present invention can be carried out tentatively to tealeaves
Dedusting, and can be time saving and energy saving simultaneously to substantial amounts of tealeaves together dedusting.Most important, floating device of the invention can be adjusted
Just so that the tealeaves thickness in tea saucer is contained can control effectively；The adjustable hydraulic pressure tea device of the present invention, its
Easy to operate, using hydraulic pressure as power set, power is steady, and pressing result is good, can once suppress two tea cakes, production effect
Rate is high.The present invention uses adjustable hydraulic pressure device, and a hydraulic press can be made to have a variety of open heights and stroke, pass through adjustment
The quantity of cushion block, so that it may the open height and stroke of hydraulic press are adjusted, solving hydraulic press can not meet to process part variation,
Flexibility problem.Invention substantially achieves the mechanization of tea processing, the defects of changing artificial tea making, also realize larger
The processes such as the processing of brick tea, carrying, packaging, can be widely popularized in major tea processing factory.
The present invention is further explained with reference to the accompanying drawings and detailed description.
Brief description of the drawings
Fig. 1 is overall system structure simple diagram of the present invention.
Fig. 2 is present invention conveying dedusting floating device blowing conveyer segment structure schematic diagram
Fig. 3 is present invention conveying dedusting floating device vibrating dust removing segment structure schematic diagram.
Fig. 4 is the present invention conveying floating collection section structural representation of dedusting floating device.
Fig. 5 is that adjustable hydraulic of the present invention presses tea apparatus structure schematic diagram.
Fig. 6 is adjustable hydraulic pressure device cross section structure diagram of the present invention.
Fig. 7 is compressed tea die structural representation of the present invention.
Fig. 8 is brick tea stripper structural representation of the present invention.
In figure marked as：Tea raw material feed arrangement 1, the tealeaves feed opening of 1.1 flow measurement device of tealeaves storage bin 1.2
Opening and closing device 1.3, compressed tea die 2, mould 2.1, support side 2.2, bayonet unit 2.3, tealeaves conveying dedusting floating device 3, the
One base 3.1, mounting bracket 3.2, spring lever 3.3, motor 3.4, eccentric vibrating wheel 3.5, connecting rod 3.6, articulated joint 3.7, wind send pipe
3.8th, blower fan 3.9, flexible pipe 3.10, support frame 3.11, hopper 3.12, tremie pipe 3.13, blanking plate 3.14, electromagnetic shaker 3.15, connect
The floating platen 3.19 of dirt groove 3.16, discharge bucket 3.17, material mouth 3.18, L-type, contain tea saucer 3.20, groove profile neck 3.21, neck
Bolt hole 3.22, rubber blanket 3.23, supporting table 3.24, hydraulic tea pressing device 4, column 4.1, lateral frame 4.2, transmission axle 4.3, biography
Send band 4.4, contain tea mould seat 4.5, T-slot 4.6, adjustable hydraulic pressure device 4.7, mounting bracket 4.8, pressure tea base 4.9, piston
Bar 4.10, opposite opened snap ring 4.11, backing plate 4.12, square stop pin 4.13, screw 4.14, flange 4.15, guide sleeve 4.16, cylinder
Body 4.17, bolt 4.18, sliding block 4.19, brick tea stripper 5, second base 5.1, ejecting mechanism 5.2, delivery device 5.3,
Brick tea 5.7, circulating conveyer belt 6 after brick tea supporting plate 5.4, footstock 5.5, conveyer belt 5.6, jack-up.
Embodiment
Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 are seen, shown in Fig. 8.
A set of mechanization brick tea production system, the system include tea raw material feed arrangement 1, compressed tea die 2, tea leaf conveying
Send dedusting floating device 3, hydraulic tea pressing device 4, brick tea stripper 5 and circulating conveyer belt 6；Tea raw material feed arrangement
1st, compressed tea die 2, the three of tealeaves conveying dedusting floating device 3 are arranged on the circulating leading portion of conveyer belt 6, tea raw material charging dress
Put 1 and be arranged on the top of compressed tea die 2, compressed tea die 2 is arranged on circulating conveyer belt 6, and tealeaves conveying dedusting is floating
Device 3 is arranged on the side of compressed tea die 2, and hydraulic tea pressing device 4 is arranged on the circulating stage casing of conveyer belt 6, and brick tea pushes away
Device 5 is arranged on the circulating back segment of conveyer belt 6；It is defeated that the side that tealeaves conveying dedusting floating device 3 is released is provided with tealeaves loopback
Band is sent, tealeaves loopback conveyer belt is connected with the import of tea raw material feed arrangement 1.
The structure of tea raw material feed arrangement 1 of the present invention is to be provided with the tealeaves storage bin 1.1 of funnel shaped, tea
The import of leaf storage bin 1.1 is arranged to rectangle opening, and outlet is provided with flow measurement device 1.2 and tealeaves feed opening 3.18 is opened and closed
Device 1.3, electrically connected between flow measurement device 1.2 and the opening and closing device 1.3 of tealeaves feed opening 3.18, control tealeaves feed opening
The closure or openness of 3.18 opening and closing devices 1.3.
The structure of compressed tea die 2 of the present invention is that the mould 2.1 is a box body, and the box body is without upper top cover and bottom
Lid, a surrounding side box wall is provided only with, bottom edge is fixedly installed support side 2.2, asks side in the upper box body of side 2.2 to be provided with
One brick tea supporting plate 5.4, bayonet unit 2.3 is provided with box portion outside corner.
The structure of tealeaves conveying dedusting floating device 3 of the present invention is that the conveying floating device includes what is sequentially set
Blowing transportation section, vibrating dust removing section and floating collection section；Described blowing conveyer segment structure is, including first base 3.1 and sets
The mounting bracket 3.2 in first base 3.1 is put, vibrating mechanism is provided with below the mounting bracket 3.2, the mounting bracket 3.2
Pipe 3.8 is sent provided with wind above, wind send the feed end of pipe 3.8 to be provided with feed hopper and blower fan 3.9, and blower fan 3.9 connects through flexible pipe 3.10
The feed end of pipe 3.8 is sent in wind；Wind send the end of pipe 3.8 to be arranged to tremie pipe 3.13；Described vibrating dust removing segment structure is, including
There is the support frame 3.11 at both ends, the hopper 3.12 that a bottom surface is mesh screen is fixed between the support frame 3.11 at the both ends, it is described
There is tremie pipe 3.13 above one end of hopper 3.12, being provided with one in the hopper 3.12 tilts blanking plate 3.14, tremie pipe 3.13
Discharging opening 3.18 against on inclined blanking plate 3.14；Electromagnetic shaker 3.15 is installed on the support frame 3.11 of described one end, expected
One end of groove 3.12 is arranged on electromagnetic shaker 3.15；On described support frame 3.11 dust receiving groove is provided with the lower section of hopper 3.12
3.16；Described floating collection segment structure is, including the Sheng tea saucer 3.20 of the floating platen 3.19 of L-type and side active open；L
The floating platen 3.19 of type is arranged at the top of hopper 3.12, and width matches with the width of hopper 3.12, highly less than or equal to hopper
3.12 height；The side opening for containing tea saucer 3.20 is arranged on the end of hopper 3.12, contains the bottom of tea saucer 3.20 and is provided with branch
Support platform 3.24；Mounting bracket 3.2 is arranged in first base 3.1 through some spring levers 3.3 in blowing transportation section, the mounting bracket
Vibrating mechanism below 3.2 includes the motor 3.4 being arranged in first base 3.1 and the eccentric vibrating wheel driven by motor 3.4
3.5, the through connecting rod 3.6 of eccentric vibrating wheel 3.5 drives mounting bracket 3.2 to vibrate together；The bottom connection of connecting rod 3.6 in blowing transportation section
On eccentric vibrating wheel 3.5, the top of the connecting rod 3.6 is connected to the bottom of mounting bracket 3.2 through articulated joint 3.7；Vibrating dust removing
In section the discharge bucket 3.17 that a bottom surface is inclined-plane, the side of the discharge bucket 3.17 are communicated with the discharging opening 3.18 of tremie pipe 3.13
It is provided with material mouth 3.18 on wall, material mouth 3.18 is against on inclined blanking plate 3.14；The one of tea saucer 3.20 is contained in floating collection section
Side opening outer rim is provided with rubber blanket 3.23；The rubber blanket can make it that contain tea saucer is bonded more to step up with the port of export of hopper
It is close, prevent from occurring when collecting tealeaves the situation that drops of the thin tea of fine work；The floating both ends of platen 3.19 of L-type are vertical in floating collection section
Groove profile neck 3.21 is provided with, the floating platen 3.19 of L-type is provided at both ends with the hole 3.22 of neck bolt 4.18, by plugging neck spiral shell
Bolt 4.18 adjusts the height of the floating platen 3.19 of L-type.
The structure of hydraulic tea pressing device 4 of the present invention is, including column 4.1, lateral frame 4.2, transmission axle 4.3, transmission
Band 4.4, contain tea mould seat 4.5, T-slot 4.6, adjustable hydraulic pressure device 4.7, mounting bracket 4.8, pressure tea base 4.9；Lateral frame
4.2 bottoms are provided with column 4.1；Transmission axle 4.3 is installed between lateral frame 4.2；Conveyer belt 4.4 is arranged on transmission axle 4.3,
T-slot 4.6 is provided with conveyer belt 4.4；Contain tea mould seat 4.5 to be arranged in T-slot 4.6, for installing the mould of pressure brick tea
2.1；Mounting bracket 4.8 is fixed on lateral frame 4.2；The structure of adjustable hydraulic pressure device 4.7 is to include cylinder body 4.17, cylinder body
There is piston rod 4.10 in 4.17, be fixedly installed and lead by flange 4.15, bolt 4.18 between cylinder body 4.17 and piston rod 4.10
To set 4.16, there are some pieces of backing plates 4.12 between the bottom of cylinder body 4.17 and sliding block 4.19, the middle part of backing plate 4.12 is provided with recessed
Groove, there is square stop pin 4.13 in groove；Adjustable hydraulic pressure device 4.7 is arranged in mounting bracket 4.8, adjustable hydraulic pressure device
4.7 bottoms are connected with pressure tea base 4.9；Transmission axle 4.3 is driven by motor；Motor is servomotor 3.4；Conveyer belt 4.4
On some groups of Sheng tea mould seats 4.5 are installed, the quantity of every group of Sheng tea mould seat 4.5 is two；The described bottom of column 4.1 is set
It is equipped with slipmat；Described backing plate 4.12 is fixed on cylinder body 4.17 and sliding block 4.19 by opposite opened snap ring 4.11, screw 4.14
Between, described backing plate 4.12 is one piece or several pieces；Described pressure tea base 4.9 is convex mould base or die socket.The course of work：
When hydraulic pressure machines reduced size part, attachment screw 4.14 is unclamped, removes split snap ring, now piston rod 4.10 and sliding block
4.19 depart from, and the addition adjustment cushion block between piston rod 4.10 and sliding block 4.19, the quantity of addition adjustment cushion block has according to part
Depending on body size, the size of part is smaller, and the cushion block quantity of addition is more, adds after adjusting cushion block, wherein heart groove
Place loads square stop pin 4.13, and by split snap ring and piston rod 4.10 is adjusted screw 4.14 into cushion block and sliding block 4.19 connects
Fixed, now hydraulic press opening reduces, and processing small size part is energy-efficient, and this operating process simple and fast, securely and reliably.
The structure of brick tea stripper 5 of the present invention is that the brick tea stripper 5 includes second base 5.1, ejector
Structure 5.2 and delivery device 5.3；Ejecting mechanism 5.2 is arranged on the bottom of second base 5.1, and delivery device 5.3 is arranged on second base
5.1 side；What ejecting mechanism 5.2 included has the vertically disposed hydraulic cylinder covered more, and the hydraulic stem end for often covering hydraulic cylinder is set
There is footstock 5.5, footstock 5.5 is uniformly arranged on the bottom of brick tea supporting plate 5.4, and connection is contacted with brick tea supporting plate 5.4；Delivery device
5.3 include horizontally disposed hydraulic cylinder more than two, and the hydraulic stem end for often covering hydraulic cylinder is also provided with footstock 5.5, push up
Seat 5.5 is uniformly arranged on brick tea side, and connection is contacted with brick tea side wall；It is right with delivery device 5.3 after the ejection of second base 5.1
The opposite side answered is provided with conveyer belt 5.6；Vertically disposed hydraulic cylinder in ejecting mechanism 5.2 uses middle for main push rod, four
Angle is set for secondary push rod.Reasonable layout is added in the design of more push rods, it is therefore intended that when ensureing that push rod jacks up, brick tea stress is equal
It is even, can vertical ascent, brick tea break away from moulds is run to delivery device work.
It is further that the thickness of brick tea supporting plate 5.4 is 0.5-1.5cm in brick tea stripper 5 of the present invention.This hair
Bright support plate thickness can not be too thin, and too thin supporting plate is not able to take tealeaves and is pressed into pressure suffered during brick tea, too thick
Also result in ejecting mechanism excessively to consume energy, be unfavorable for environmental protection.
It is further that the width that side 2.2 is held in the palm in brick tea stripper 5 of the present invention is 3-8cm.The design width on side is ask to close
Reason so that supporting plate can facilitate hydraulic stem and the convenient jack-up of footstock with sling thereon.
It is further that the material of box body is metal in second base 5.1 in brick tea stripper 5 of the present invention.This
It is metal material that invention, which changes wooden mould, solves the defects of taking brick tea to dismantle mould every time, the metal die of polishing
Frictional force when can also jack up brick tea is very small, can easily jack up.
It is further to be equipped with packing box, conveyer belt 5.6 in brick tea stripper 5 of the present invention on conveyer belt 5.6
The height of upper surface is less than the height 0.5-1cm of 10 supporting plate of brick tea 5.4 after ejection.Packing box is laid on lower slightly position, works as tea
When brick is pushed mechanism and pushes to transport platform, packing box side is contacted, with the operation of conveyer belt, brick tea is slowly completely in bag
Mounted box is supreme, and staff can complete the packing work of brick tea on the conveyor belt.The height of conveyer belt upper surface is less than ejection
Brick tea supporting plate height 0.5-1cm afterwards, it is impossible to it is too high or too low, it is too low, it can to cause larger vibration when brick tea falls,
Damage brick tea；It is too high, it can make it that brick tea is supreme from easily falling within packing box.
Described above is only the embodiment of the present invention, is made skilled artisans appreciate that or realizing this hair
It is bright, and the expression of not all technical scheme.A variety of modifications to these embodiments will be aobvious to one skilled in the art
And be clear to, generic principles defined herein can without departing from the spirit or scope of the present invention, other
Realized in embodiment.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to and this paper institutes
Principle disclosed and the consistent most wide scope of novel features.
Claims (10)
1. a set of mechanization brick tea production system, it is characterised in that the system includes tea raw material feed arrangement, compressed tea mould
Tool, tealeaves conveying dedusting floating device, hydraulic tea pressing device, brick tea stripper and circulating conveyer belt；Tea raw material enters
Material device, compressed tea die, tealeaves conveying dedusting floating device three are arranged on circulating conveyer belt leading portion, tea raw material charging
Device is arranged on compressed tea die top, and compressed tea die is arranged on circulating conveyer belt, the tealeaves conveying floating dress of dedusting
Put and be arranged on compressed tea die side, hydraulic tea pressing device is arranged on circulating conveyer belt stage casing, and brick tea stripper is set
Put in circulating conveyer belt back segment；The side that tealeaves conveying dedusting floating device is released is provided with tealeaves loopback conveyer belt, tealeaves
Loopback conveyer belt is connected with the import of tea raw material feed arrangement.
2. a set of mechanization brick tea production system according to claim 1, it is characterised in that described tea raw material charging
Apparatus structure is the tealeaves storage bin for being provided with funnel shaped, and the import of tealeaves storage bin is arranged to rectangle opening, and outlet is set
There are flow measurement device and tealeaves blanking ora switch device, Electricity Federation between flow measurement device and tealeaves blanking ora switch device
Connect, control the closure or openness of tealeaves blanking ora switch device.
3. a set of mechanization brick tea production system according to claim 1, it is characterised in that described compressed tea die knot
Structure is that the mould is a box body, and the box body is provided only with a surrounding side box wall, bottom edge is consolidated without upper top cover and lower bottom cover
Surely support side is provided with, asks side in the upper box body of side to be provided with a brick tea supporting plate, box portion outside is provided with bayonet unit at corner.
4. a set of mechanization brick tea production system according to claim 1, it is characterised in that described tealeaves conveying dedusting
Floating device structure is that the conveying floating device includes blowing transportation section, vibrating dust removing section and the floating collection section sequentially set；
Described blowing conveyer segment structure is, including first base and the mounting bracket that is arranged in first base, under the mounting bracket
Face is provided with vibrating mechanism, send pipe provided with wind above the mounting bracket, wind send the feed end of pipe to be provided with feed hopper and blower fan, blower fan
The feed end that wind send pipe is connected to through flexible pipe；Wind send pipe end to be arranged to tremie pipe；Described vibrating dust removing segment structure is, including
There is the support frame at both ends, it is characterised in that：The hopper that a bottom surface is mesh screen is fixed between the support frame at the both ends, it is described
There is tremie pipe above one end of hopper, one is provided with the hopper and tilts blanking plate, the discharging opening of tremie pipe is against under inclined
On flitch；Electromagnetic shaker is installed, one end of hopper is arranged on electromagnetic shaker on the support frame of described one end；Described support frame
On in the lower section of hopper be provided with a dust receiving groove；Described floating collection segment structure is, including the floating platen of L-type and side activity are opened
The Sheng tea saucer of mouth；The floating platen of L-type is arranged at hopper top, and width matches with hopper width, highly less than or equal to hopper
Height；The side opening for containing tea saucer is arranged on hopper end, contains tea saucer bottom and is provided with supporting table；In blowing transportation section
Mounting bracket is arranged in first base through some spring levers, and the vibrating mechanism below the mounting bracket includes being arranged on first base
On motor and by motor-driven eccentric vibrating wheel, eccentric vibrating wheel through connecting rod drives mounting bracket to vibrate together；Blowing conveying
The bottom of connecting rod is connected on eccentric vibrating wheel in section, and the top of the connecting rod is connected to the bottom of mounting bracket through articulated joint；Shake
The discharge bucket that a bottom surface is inclined-plane is communicated with the discharging opening of tremie pipe in dynamic dedusting section, material is provided with the side wall of the discharge bucket
Mouthful, material mouth is against on inclined blanking plate；The side rims that tea saucer is contained in floating collection section are provided with rubber blanket；It is floating
The floating platen both ends of L-type are vertically installed with groove profile neck in collection section, and the floating platen of L-type is provided at both ends with neck bolt hole, lead to
Cross the height of the plug-in card slot bolt adjustment floating platen of L-type.
5. a set of mechanization brick tea production system according to claim 1, it is characterised in that described hydraulic tea pressing device
Structure is, including column, lateral frame, transmission axle, conveyer belt, Sheng tea mould seat, T-slot, adjustable hydraulic pressure device, installation branch
Frame, pressure tea base；Lateral frame bottom is provided with column；Transmission axle is installed between lateral frame；Conveyer belt is arranged on transmission axle,
T-slot is provided with conveyer belt；Contain tea mould seat to be arranged in T-slot, for installing the mould of pressure brick tea；Mounting bracket is fixed
On lateral frame；Adjustable hydraulic apparatus structure is to include cylinder body, there is piston rod in cylinder body, is led between cylinder body and piston rod
Cross flange, bolt is fixedly installed guide sleeve, there is some pieces of backing plates between cylinder base and sliding block, the middle part of backing plate is provided with
Groove, there is square stop pin in groove；Adjustable hydraulic pressure device is arranged in mounting bracket, the connection of adjustable hydraulic bottom of device
There is pressure tea base；Transmission axle is driven by motor；Motor is servomotor；Some groups of Sheng tea moulds are installed on conveyer belt
Seat, the quantity of every group of Sheng tea mould seat is two；Described column bottom is provided with slipmat；Described backing plate passes through opposite opened
Snap ring, screw are fixed between cylinder body and sliding block, and described backing plate is one piece or several pieces；Described pressure tea base is convex mould base
Or die socket.
6. a set of mechanization brick tea production system according to claim 1, it is characterised in that described brick tea stripper
Structure is that the brick tea stripper includes second base, ejecting mechanism and delivery device；Ejecting mechanism is arranged on base bottom,
Delivery device is arranged on second base side；What ejecting mechanism included has the vertically disposed hydraulic cylinder covered more, often covers hydraulic cylinder
Hydraulic stem end be provided with footstock, footstock is uniformly arranged on brick tea supporting plate bottom, and connection is contacted with brick tea supporting plate；Push
Mechanism includes horizontally disposed hydraulic cylinder more than two, and the hydraulic stem end for often covering hydraulic cylinder is also provided with footstock, footstock
Brick tea side is uniformly arranged on, connection is contacted with brick tea side wall；The opposite side corresponding with delivery device after second base ejection
It is provided with conveyer belt；Vertically disposed hydraulic cylinder in ejecting mechanism for main push rod, corner is the setting of secondary push rod among using.
7. a set of mechanization brick tea production system according to claim 6, it is characterised in that brick tea support plate thickness be
0.5-1.5cm。
8. a set of mechanization brick tea production system according to claim 6, it is characterised in that the width for holding in the palm side is 3-8cm.
9. a set of mechanization brick tea production system according to claim 6, it is characterised in that the material of box body in second base
Matter is metal.
10. a set of mechanization brick tea production system according to claim 6, it is characterised in that bag is equipped with conveyer belt
Mounted box, the height of conveyer belt upper surface is less than brick tea supporting plate height 0.5-1cm after ejection.
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| CN201710965445.7A CN107494801B (en) | 2017-10-17 | 2017-10-17 | One set of mechanized brick tea production system |
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| CN201710965445.7A CN107494801B (en) | 2017-10-17 | 2017-10-17 | One set of mechanized brick tea production system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108606089A (en) * | 2018-04-16 | 2018-10-02 | 安徽合众智信科技咨询有限公司 | A kind of pressure brick tea device for Tea manufacture |
| CN109850289A (en) * | 2018-11-30 | 2019-06-07 | 安徽五亩生态农业发展有限公司 | A kind of collection brick tea pressing and forming is packaged in integrated processing unit (plant) |
| CN109926356A (en) * | 2019-04-25 | 2019-06-25 | 江苏悦达棉纺有限公司 | Tightening weave net ring detects sorting unit |
| CN112120090A (en) * | 2020-09-24 | 2020-12-25 | 衡山县宏达农机专业合作社 | Green tea processing bottle type frying device |
| CN112401013A (en) * | 2020-10-28 | 2021-02-26 | 福鼎市鼎程龙机械设备制造有限公司 | Efficient full-automatic multifunctional hydraulic tea pressing machine |
| CN113247646A (en) * | 2021-06-15 | 2021-08-13 | 烟台金能机械有限公司 | Tea leaf conveyor for uniformly conveying tea leaves |
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| CN109926356A (en) * | 2019-04-25 | 2019-06-25 | 江苏悦达棉纺有限公司 | Tightening weave net ring detects sorting unit |
| CN112120090A (en) * | 2020-09-24 | 2020-12-25 | 衡山县宏达农机专业合作社 | Green tea processing bottle type frying device |
| CN112401013A (en) * | 2020-10-28 | 2021-02-26 | 福鼎市鼎程龙机械设备制造有限公司 | Efficient full-automatic multifunctional hydraulic tea pressing machine |
| CN113247646A (en) * | 2021-06-15 | 2021-08-13 | 烟台金能机械有限公司 | Tea leaf conveyor for uniformly conveying tea leaves |
| CN113247646B (en) * | 2021-06-15 | 2021-11-02 | 烟台金能机械有限公司 | Tea leaf conveyor for uniformly conveying tea leaves |
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| CN107494801B (en) | 2021-01-05 |
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