CN208609821U - A kind of continuous cake of press device of Pu'er tea cake - Google Patents
A kind of continuous cake of press device of Pu'er tea cake Download PDFInfo
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- CN208609821U CN208609821U CN201820341743.9U CN201820341743U CN208609821U CN 208609821 U CN208609821 U CN 208609821U CN 201820341743 U CN201820341743 U CN 201820341743U CN 208609821 U CN208609821 U CN 208609821U
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- cake
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- tealeaves
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Abstract
The utility model discloses a kind of continuous cake of press device of Pu'er tea cake, including workbench, steaming tea machine structure, automatic feeding mechanism, automatic cake of press mechanism and automatic cake discharging mechanism, steaming tea machine structure includes steam boiler, tealeaves storage silo, tealeaves demineralization chamber and conveying pipeline；Automatic feeding mechanism includes the feeding chamber and doser connecting with conveying pipeline; the bottom of feeding chamber is connected with sub-feed tube and feeder pipe in turn; automatic cake of press mechanism includes upper die mechanism and lower die mechanism; upper die mechanism includes upper mold cylinder and cope plate, and lower die mechanism includes the low mold frame and lower template placed on the table；Automatic cake discharging mechanism includes lower die translation mechanism and lower die lifting body, and the pusher end of lower die translation mechanism is arranged in lower die lifting body.The present apparatus not only reduces recruitment quantity, reduces labour degree, improves production efficiency, is conducive to be mass produced, and significantly improves the quality of production of tea cake, and the qualification rate of product can reach 100%.
Description
Technical field
The utility model belongs to the raw tea technical field of processing equipment of tealeaves, and in particular to a kind of continuous cake of press of Pu'er tea cake
Device.
Background technique
The manufacture craft of Pu'er tea cake includes steaming tea, dress tea, compression moulding and stripping process.In existing Pu'er tea cake
Manufacturing process in, steam tea, dress tea, compression moulding and demoulding be all unaided, that is to say, that need the tealeaves of cake of press
First steam under the high temperature conditions it is soft after, then manually by steam it is soft after tealeaves be added in mold, then by mold be put into it is framed in,
And upper mold is closed, finally below the pressure head that the mold after molding is manually put into molding press device, squeezed using pressure head is downward
Tealeaves in mold can be pressed into cake dress by pressure, after tea cake compression moulding, then manually be lifted mold from molding press device
Under, manually it is removed from the molds tea cake.Using this die mould mode, not only large labor intensity, human input amount are big, are produced into
This height, production efficiency are low, and the tea cake level produced is uneven, and the qualification rate of product is lower.Therefore, it develops and opens a kind of knot
Structure it is simple that, it is simple to operate, can significantly improve production efficiency and product qualification rate and automatic steaming, from
The continuous cake of press device of Pu'er tea cake of dynamic feeding, automatic tamping and self-emptying is desirability.
Summary of the invention
The purpose of this utility model is to provide a kind of structure it is simple that, it is simple to operate, can significantly improve life
Efficiency and product qualification rate are produced, and is able to achieve the company of Pu'er tea cake of automatic steaming, automatic charging, automatic tamping and self-emptying
Continuous cake of press device.
The purpose of this utility model is achieved in that including workbench, steams tea machine structure, automatic feeding mechanism, from dynamic pressure
Cake mechanism and automatic cake discharging mechanism are provided with rectangle rack on workbench, and steaming tea machine structure includes steam boiler, tealeaves storage silo and tea
Leaf demineralization chamber, tealeaves storage bin are equipped with automatic seal door, tealeaves in the top of tealeaves demineralization chamber, the bottom of tealeaves storage silo
Air inlet is installed, top is equipped with negative-pressure air fan, negative pressure hose, steam boiler are equipped on air inlet on the side wall of storage silo
Steam pipe is connected between tealeaves demineralization chamber, the inside of tealeaves demineralization chamber is equipped with rabbling mechanism, and bottom is equipped with conveying pipeline,
Inlet valve is installed on conveying pipeline；
Automatic feeding mechanism includes the feeding chamber and doser being connected to conveying pipeline, and feeding chamber is solid by first support
It is scheduled on the top of rectangular frame, doser is mounted on the lower end of feeding chamber, and the bottom angled of feeding chamber is equipped at least one
Root sub-feed tube, sub-feed tube are fixed on rectangle rack by second support, and the bottom of sub-feed tube is connected with feeder pipe, feeder pipe vertically
It is fixed on rectangle rack by third bracket；
Automatic cake of press mechanism includes upper die mechanism and lower die mechanism, and upper die mechanism includes upper mold cylinder and cope plate, upper mold
Cylinder is mounted on third bracket, and cope plate is fixedly mounted on the piston rod end of upper mold cylinder, and lower die mechanism includes being placed on
Low mold frame and lower template on workbench are provided with type chamber in low mold frame, and it is intracavitary that lower template is placed on type；Automatic cake discharging mechanism packet
Lower die translation mechanism and lower die lifting body are included, the pusher end of lower die translation mechanism is arranged in lower die lifting body.
The utility model has been the function that tea steaming is soft by the steaming tea machine structure being arranged, and automatic feed mechanism can be processed
Steam it is soft after tealeaves be automatically added in mold, can guarantee quantitative and even charging while, can be avoided steam to operator
It is damaged caused by member, automatic cake of press mechanism can be automatically performed the die mould work of tea cake, for the use of relatively, automatic cake discharging mechanism
Artificial participation is not needed, it will be able to realize the pickoff of tea cake.The present apparatus not only eliminate artificial steaming, it is artificial on
The step of material, artificial feeding, transformation of the traditional-handwork industry to mechanization is realized, recruitment quantity is reduced, reduces labour journey
Degree, improves production efficiency, is conducive to be mass produced, and significantly improve the quality of production of tea cake, tea after molding
Cake specification is identical, stable product quality, and the qualification rate of product can reach 100%, use easy to spread.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the A-A view in Fig. 1；
In figure: 1- steam boiler, 2- steam pipe, 3- negative pressure hose, 4- tealeaves storage silo, 5- tealeaves demineralization chamber, 6- stirring
Mechanism, 7- inlet valve, 8- conveying pipeline, 9- rectangle rack, 10- protect cylinder, 11- charging cylinder, 12- feeding chamber, 13- metric block, 14-
Hopper, 15- sub-feed tube, 16- feeder pipe, 17- workbench, 18- low mold frame, 19- guide rail, 20- positioning plate, 21- first are fixed
Seat, 22- jacking cylinder, 23- lifting pin, 24- sliding bar, 25- connecting rod, 26- guide sleeve, 27- pilot hole, the second fixing seat of 28-,
29- flat-removing air cyclinder, 30- cope plate, 31- lower template, 32- guide rod, 33- upper mold cylinder, 34- jack through-hole, 35- sliding slot.
Specific embodiment
The utility model will be further described below with reference to the accompanying drawings, but is not subject in any way to the utility model
Limitation instructs made any changes and modifications based on the utility model, belongs to the protection scope of the utility model.
As shown in Fig. 1~2, the utility model includes including workbench 17, steams tea machine structure, automatic feeding mechanism, from dynamic pressure
Cake mechanism and automatic cake discharging mechanism are provided with rectangle rack 9 on the workbench 17,
The steaming tea machine structure includes steam boiler 1, tealeaves storage silo 4 and tealeaves demineralization chamber 5, the tealeaves storage silo 4
In the top of tealeaves demineralization chamber 5, the bottom of the tealeaves storage silo 4 is equipped with automatic seal door, the side of the tealeaves storage silo 4
Air inlet is installed, top is equipped with negative-pressure air fan, and negative pressure hose 3, the steam boiler 1 are equipped on the air inlet on wall
Steam pipe 2 is connected between tealeaves demineralization chamber 5, the inside of the tealeaves demineralization chamber 5 is equipped with rabbling mechanism 6, bottom installation
There is conveying pipeline 8, inlet valve 7 is installed on the conveying pipeline 8, the steam that steam boiler 1 generates is delivered to tealeaves by steam pipe 2
The inside of demineralization chamber 5 softens 5 in tealeaves demineralization chamber tealeaves, provides greatly just for the following process of tealeaves
Benefit.
The automatic feeding mechanism includes the feeding chamber 12 and doser being connected to conveying pipeline 8, the feeding chamber 12
The top of rectangle rack 9 is fixed on by first support, the doser is mounted on the lower end of feeding chamber 12, the feeding chamber
12 bottom angled is equipped at least one sub-feed tube 15, and the sub-feed tube 15 is fixed on rectangle rack 9 by second support, institute
The bottom for stating sub-feed tube 15 is connected with feeder pipe 16 vertically, and the feeder pipe 16 is fixed on rectangle rack 9 by third bracket, institute
State feeding chamber be used to store steam it is soft after tealeaves, the doser by steam it is soft after tealeaves measure, the tea after metering
Leaf is sent in automatic cake of press mechanism by sub-feed tube 15 and feeder pipe 15.
The automatic cake of press mechanism includes upper die mechanism and lower die mechanism, and the upper die mechanism includes upper mold cylinder 33 and upper
Template 30, the upper mold cylinder 33 are mounted on third bracket, and the cope plate 30 is fixedly mounted on the piston of upper mold cylinder 33
Boom end, the lower die mechanism include the low mold frame 18 and lower template 31 being placed on workbench 17, are set in the low mold frame 18
It is equipped with type chamber, it is intracavitary that the lower template 31 is placed on type.
The automatic cake discharging mechanism includes lower die translation mechanism and lower die lifting body, and the lower die lifting body setting exists
The pusher end of lower die translation mechanism.
The present apparatus is at work: firstly, worker send tea raw material to the present apparatus, and by negative pressure hose 3 from
By in end insertion tea raw material, tealeaves is drawn into tealeaves storage silo 4 by negative pressure, works as tealeaves by subsequent start-up negative-pressure air fan
Tealeaves in storage silo 4 opens hermatic door when certain weight is arrived in accumulation, and the tealeaves in tealeaves storage silo 4 is just automatically fallen into
Into tealeaves demineralization chamber 5, the tealeaves in tealeaves storage silo 4 is impacted when being then switched off hermatic door to prevent negative pressure from working,
After the completion of feeding, the steam that steam boiler 1 generates is passed through into the inside that steam pipe 2 is delivered to tealeaves demineralization chamber 5, it will using steam
Tealeaves in tealeaves demineralization chamber 5 is softened, while rabbling mechanism 6 is by the tealeaves uniform stirring inside tealeaves demineralization chamber 5, can be with
Speed after accelerating tealeaves softening opens inlet valve 7 after the completion of tealeaves softening, and the tealeaves after softening just passes through conveying pipeline 8 and enters
Into feeding chamber 12, at this point, lower die translation mechanism drives low mold frame 18 to move along the direction of cope plate 30, when lower template 31
When die cavity is moved to positioned at the underface of feeder pipe 16, lower die translation mechanism stops working, and then doser is by feeding chamber
Tealeaves in 12 is by sub-feed tube 15 and feeder pipe 16 is quantitative is delivered in the die cavity of lower template 31, when the die cavity of lower template 31
After interior tealeaves is all filled it up with, lower die translation machine drives low mold frame 18 to continue to move to along 30 direction of cope plate, is moved to lower die
When plate 31 is located at the underface of cope plate 30, lower die translation mechanism stops working, at this point, upper mold cylinder 33 drives under cope plate 30
Move, allow cope plate 30 and after lower template 31 is adjacent to, using upper mold cylinder 33 it is downward squeeze can will be in 31 die cavity of lower template
Tealeaves compression moulding, after the time to be pressed, upper mold cylinder 33 drives cope plate 30 to move up recovery original flavor, lower die translation mechanism
Low mold frame 18 is driven to be moved to the top of lower die lifting body, lower die lifting body ejects lower template 31, manually by lower template
The tea cake of compression moulding on 31 is taken out, and so circulation is until tea cake presser makees to terminate.
Preferably, the lower die translation mechanism includes flat-removing air cyclinder 29, sliding bar 24, guide sleeve 26 and connecting rod 25, described
The middle part of workbench 17 is machined with a sliding slot 35 along the length direction of workbench 17, and the two sides of the workbench 17 are along work
The length direction of platform 17 is symmetrically arranged with two guide rails 19, and the low mold frame 18 is placed on two guide rails 19, the translation gas
Cylinder 29 is mounted on the lower section of workbench 17 by the second fixing seat 28, and the sliding bar 24 is mounted on the piston rod of flat-removing air cyclinder 29
End, the guide sleeve 26 are sleeved on sliding bar 24 and are slidably connected with sliding bar 24, the lower end of the connecting rod 25 and guiding
26 connection of set, upper end pass through sliding slot 35 and connect with the bottom of low mold frame 18, and flat-removing air cyclinder 29 passes through sliding bar 24 and guide sleeve 26
Cooperation drive low mold frame 18 realize linear reciprocating motion between two guide rails 19.
Preferably, the lower die lifting body includes jacking cylinder 22 and positioning plate 20, and the jacking cylinder 22 passes through the
One fixing seat 21 is fixed on the lower section of workbench 17, and the positioning plate 20 is mounted on the piston rod end of jacking cylinder 22, described
It is machined with multiple pilot holes 27 on the bottom outer ring of low mold frame 18, is vertically arranged with more on the top outer ring of the positioning plate 20
Lifting pin 23 corresponding with pilot hole 27 is machined on the workbench 17 of 23 top of the lifting pin corresponding with lifting pin 23
Jacking through-hole 34, jacking cylinder 22 drive lifting pin 23 pass through jacking through-hole 34 and pilot hole 27 after can be realized to lower template
31 top takes and lands.
Preferably, the doser includes charging cylinder 11, protects cylinder 10, metric block 13 and hopper 14, described
Charging cylinder 11 is mounted on the top cover of feeding chamber 12, and the protection cylinder 10 is mounted on the bottom of feeding chamber 12 by connecting plate,
The hopper 14 is co-axially located in protection cylinder 10, and the metric block 13 is mounted on the top in protection cylinder 10, and metric block
13 upper surface connect with the piston rod of charging cylinder 11, and when charging, the cylinder 11 that feeds first pulls up metric block 13, makes tealeaves
The upper end for passing sequentially through protection cylinder 10 enters in hopper 14, and after tealeaves is added to the weight of hopper 14, feed 11 band of cylinder
Dynamic metric block 13, which moves down, seals protection cylinder 10, and then the tealeaves in hopper 14 will be automatic by sub-feed tube 15 and feeder pipe 16
It is added in the type chamber of lower template 31.
In order to reduce upper mold cylinder 33 piston rod torsion, the top outer ring of the cope plate 30 is vertically arranged with
More guide rods 32 are equipped with guide cylinder corresponding with guide rod 32, the upper end of the guide rod 32 on the third bracket
It is slidably connected across guide cylinder and with guide cylinder.Moving up and down for cope plate 30 can be oriented to by guide rod 32, with
Reduce the torsion of 33 piston rod of upper mold cylinder.
Claims (5)
1. a kind of continuous cake of press device of Pu'er tea cake, including workbench (17), steaming tea machine structure, automatic feeding mechanism, from dynamic pressure
Cake mechanism and automatic cake discharging mechanism, it is characterised in that: rectangle rack (9) are provided on the workbench (17),
The steaming tea machine structure includes steam boiler (1), tealeaves storage silo (4) and tealeaves demineralization chamber (5), the tealeaves storage silo
(4) it is located at the top of tealeaves demineralization chamber (5), the bottom of the tealeaves storage silo (4) is equipped with automatic seal door, and the tealeaves is deposited
Air inlet is installed on the side wall of warehouse (4), top is equipped with negative-pressure air fan, negative pressure hose (3) are installed on the air inlet,
It is connected with steam pipe (2) between the steam boiler (1) and tealeaves demineralization chamber (5), the inside installation of the tealeaves demineralization chamber (5)
Have rabbling mechanism (6), bottom is equipped with conveying pipeline (8), is equipped with inlet valve (7) on the conveying pipeline (8)；
The automatic feeding mechanism includes the feeding chamber (12) and doser being connected to conveying pipeline (8), the feeding chamber
(12) top of rectangle rack (9) is fixed on by first support, the doser is mounted on the lower end of feeding chamber (12), institute
The bottom angled for stating feeding chamber (12) is equipped at least one sub-feed tube (15), and the sub-feed tube (15) is fixed by second support
On rectangle rack (9), the bottom of the sub-feed tube (15) is connected with feeder pipe (16) vertically, and the feeder pipe (16) passes through third
Bracket is fixed on rectangle rack (9)；
The automatic cake of press mechanism includes upper die mechanism and lower die mechanism, and the upper die mechanism includes upper mold cylinder (33) and upper mold
Plate (30), the upper mold cylinder (33) are mounted on third bracket, and the cope plate (30) is fixedly mounted on upper mold cylinder (33)
Piston rod end, the lower die mechanism includes the low mold frame (18) and lower template (31) that are placed on workbench (17), described
Type chamber is provided in low mold frame (18), it is intracavitary that the lower template (31) is placed on type；
The automatic cake discharging mechanism includes lower die translation mechanism and lower die lifting body, and the lower die lifting body is arranged in lower die
The pusher end of translation mechanism.
2. a kind of continuous cake of press device of Pu'er tea cake according to claim 1, it is characterised in that: the lower die translates machine
Structure includes flat-removing air cyclinder (29), sliding bar (24), and guide sleeve (26) and connecting rod (25), the middle part of the workbench (17) is along work
The length direction for making platform (17) is machined with a sliding slot (35), the two sides of the workbench (17) along workbench (17) length side
To two guide rails (19) are symmetrically arranged with, the low mold frame (18) is placed on two guide rails (19), the flat-removing air cyclinder (29)
The lower section of workbench (17) is mounted on by the second fixing seat (28), the sliding bar (24) is mounted on the work of flat-removing air cyclinder (29)
Stopper rod end, the guide sleeve (26) are sleeved on sliding bar (24) and are slidably connected with sliding bar (24), the connecting rod (25)
Lower end connect with guide sleeve (26), upper end pass through sliding slot (35) connect with the bottom of low mold frame (18).
3. a kind of continuous cake of press device of Pu'er tea cake according to claim 1, it is characterised in that: the lower die jack
Structure includes jacking cylinder (22) and positioning plate (20), and the jacking cylinder (22) is fixed on workbench by the first fixing seat (21)
(17) lower section, the positioning plate (20) are mounted on the piston rod end of jacking cylinder (22), the bottom of the low mold frame (18)
It is machined on outer ring multiple pilot holes (27), is vertically arranged with more and pilot hole on the top outer ring of the positioning plate (20)
(27) corresponding lifting pin (23) is machined on the workbench (17) above the lifting pin (23) opposite with lifting pin (23)
The jacking through-hole (34) answered.
4. a kind of continuous cake of press device of Pu'er tea cake according to claim 1, it is characterised in that: the doser
Charging is mounted on including charging cylinder (11), protection cylinder (10), metric block (13) and hopper (14), the charging cylinder (11)
On the top cover in storehouse (12), protection cylinder (10) is mounted on the bottom of feeding chamber (12), the hopper (14) by connecting plate
It is co-axially located in protection cylinder (10), the metric block (13) is mounted on the top in protection cylinder (10), and metric block (13)
Upper surface is connect with the piston rod of charging cylinder (11).
5. a kind of continuous cake of press device of Pu'er tea cake according to claim 1, it is characterised in that: the cope plate (30)
Top outer ring be vertically arranged with more guide rods (32), lead corresponding with guide rod (32) is installed on the third bracket
To cylinder, the upper end of the guide rod (32) passes through guide cylinder and is slidably connected with guide cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820341743.9U CN208609821U (en) | 2018-03-13 | 2018-03-13 | A kind of continuous cake of press device of Pu'er tea cake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820341743.9U CN208609821U (en) | 2018-03-13 | 2018-03-13 | A kind of continuous cake of press device of Pu'er tea cake |
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| Publication Number | Publication Date |
|---|---|
| CN208609821U true CN208609821U (en) | 2019-03-19 |
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ID=65694436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820341743.9U Active CN208609821U (en) | 2018-03-13 | 2018-03-13 | A kind of continuous cake of press device of Pu'er tea cake |
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| CN (1) | CN208609821U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111838337A (en) * | 2020-07-16 | 2020-10-30 | 厦门理工学院 | Tea leaf crushing and cake pressing all-in-one machine |
| CN112602794A (en) * | 2021-01-08 | 2021-04-06 | 张建珍 | Tea biscuit processingequipment based on compression molding |
| CN112772744A (en) * | 2021-02-03 | 2021-05-11 | 云南昆船电子设备有限公司 | Automatic Pu' er tea weighing, fumigating and forming system and method |
| CN115568515A (en) * | 2022-10-09 | 2023-01-06 | 丁彩花 | Extruder for tea processing |
-
2018
- 2018-03-13 CN CN201820341743.9U patent/CN208609821U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111838337A (en) * | 2020-07-16 | 2020-10-30 | 厦门理工学院 | Tea leaf crushing and cake pressing all-in-one machine |
| CN112602794A (en) * | 2021-01-08 | 2021-04-06 | 张建珍 | Tea biscuit processingequipment based on compression molding |
| CN112602794B (en) * | 2021-01-08 | 2023-12-29 | 平利县一茗茶业有限责任公司 | Tea cake processingequipment based on compression molding |
| CN112772744A (en) * | 2021-02-03 | 2021-05-11 | 云南昆船电子设备有限公司 | Automatic Pu' er tea weighing, fumigating and forming system and method |
| CN115568515A (en) * | 2022-10-09 | 2023-01-06 | 丁彩花 | Extruder for tea processing |
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