CN107471419A - A kind of main line of steel skeleton production of construction materials system - Google Patents

A kind of main line of steel skeleton production of construction materials system Download PDF

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Publication number
CN107471419A
CN107471419A CN201710627372.0A CN201710627372A CN107471419A CN 107471419 A CN107471419 A CN 107471419A CN 201710627372 A CN201710627372 A CN 201710627372A CN 107471419 A CN107471419 A CN 107471419A
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China
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conveying
stirring
cloth
dispensing
main
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CN201710627372.0A
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Chinese (zh)
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朱林军
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a kind of main line of steel skeleton production of construction materials system, raw material supply conveying system, automatic weighing and dispensing system, two-stage including being sequentially connected are stirred system, movable charge system, micro-vibration hydrostatic profile system, front end Filtting device, low temperature composite drying tunnel system and rear end and move palletizing apparatus, and the control system for integrally controlling, wherein, the skeleton raw material of steel skeleton building materials adds from the micro-vibration hydrostatic profile system.The characteristics of present invention is directed to steel skeleton production of construction materials, special devise integrates conveying, dispensing, mixing, cloth, shaping, drying and the automatic production line of stacking, coordinated by the linking of each process, automated production process that is quantitative, accurate, efficient, completing steel skeleton building materials in large quantity, flow is smooth, linking transition is close.

Description

A kind of main line of steel skeleton production of construction materials system
Technical field
The present invention relates to steel skeleton production of construction materials system, specifically, is related to a kind of steel skeleton production of construction materials system Main line.
Background technology
Steel-wire carcass novel environment friendly building material product, abbreviation steel skeleton building materials are one kind braided steel wires into product (brick, block Block, plate etc.) " skeleton ", corresponding self-heat conserving (or non-self-heat conserving) material is subsequently filled, finally by static pressure and micro-vibration, low temperature The building material product of the physical techniques such as composite drying shaping.
Each process to steel skeleton building materials is all each to carry out respectively in the prior art, in the early stage product testing stage energy Enough meet simple production requirement, but as production-scale expansion, the production of independent equipment can not then meet that steel skeleton is built Material large-scale batch production is, it is necessary to design special production line, based on automated control technology, to ensure steel skeleton building materials Production efficiency and quality.
The content of the invention
For above-mentioned the deficiencies in the prior art, the present invention provides a kind of steel skeleton production of construction materials system of automatic high-efficiency production The main line of system.
To achieve these goals, the technical solution adopted by the present invention is as follows:
A kind of main line of steel skeleton production of construction materials system, including the raw material supply conveying system, automatic being sequentially connected Weighing and dispensing system, two-stage be stirred system, movable charge system, micro-vibration hydrostatic profile system, front end Filtting device, Palletizing apparatus, and the control system for integrally controlling are moved in low temperature composite drying tunnel system and rear end, wherein, steel skeleton The skeleton raw material of building materials adds from the micro-vibration hydrostatic profile system, and the filling material of steel skeleton building materials is through the raw material supply Conveying system, automatic weighing and dispensing system, two-stage are stirred after system processing and add described micro- shake by movable charge system Dynamic and static pressure formation system and skeleton raw material composite molding.
Further, the raw material supply conveying system includes top with conveying charging aperture and bottom is with conveying discharging The big volume storage tank of mouth, the cyclone separator being installed at the conveying charging aperture of big volume storage tank, is arranged at cyclonic separation The rotary feeder of device bottom, the conveying pulse dust collector being all connected with cyclone separator and rotary feeder, with conveying pulse The roots blower of deduster connection, the raw material adding trough being arranged on ground, and it is connected to cyclone separator and raw material addition Conveyance conduit between groove, wherein, the quantity of big volume storage tank is corresponding with the species of filling material;The conveying discharging opening with Automatic weighing and dispensing system connect, the cyclone separator, rotary feeder, conveying pulse dust collector and roots blower with control System connection processed.
Further, the automatic weighing and dispensing system includes the main conveying proportioner with main dispensing discharging opening, with And multiple secondary conveying proportioners being connected to secondary dispensing discharging opening and by secondary dispensing discharging opening on main conveying proportioner, Wherein, the main conveying proportioner and secondary conveying proportioner are connected with control system, on the secondary conveying proportioner Secondary dispensing discharging opening with alternative form be distributed in it is main conveying proportioner on, and one it is main conveying proportioner main dispensing The conveying discharging opening of the secondary dispensing charging aperture and big volume storage tank of charging aperture and multiple secondary conveying proportioners, which corresponds, to be connected Connect.
Further, the main conveying proportioner includes, in the main dispensing carriage moved towards from low to high, being arranged at master The dispensing conveying roller at dispensing carriage height both ends, for driving the main dispensing of the high-end dispensing conveying roller of main dispensing carriage to drive Dynamic motor, the main dispensing conveyer belt being wire-wrapped on two dispensing conveying rollers, the surrounding edge of main dispensing conveyer belt both sides is arranged at, is set In the main dispensing help roll supported on main dispensing carriage and to main dispensing conveyer belt upside, and it is arranged at main dispensing help roll The weight sensor of axle portion, wherein, main dispensing motor and weight sensor are connected with control system, its main dispensing discharging Mouth is high-end positioned at main dispensing carriage, and the main dispensing carriage low side is the main dispensing charging docked with big volume storage tank Mouthful;The structure of the secondary conveying proportioner is identical with the structure of main conveying proportioner.
Further, the two-stage is stirred system and includes stirring discharging opening with one-level stirring charging aperture and one-level Double shaft stirring device, it conveys entrance and is arranged under one-level stirring discharging opening and in the groove profile stirring conveying dress moved towards from low to high Put, be connected to groove profile stirring conveying device conveying outlet lower section two level agitating device, be respectively arranged at Double shaft stirring device, Stirring dust shield on groove profile stirring conveying device and two level agitating device, and be connected by pipeline with all stirring dust shields Stirring deduster, wherein, one-level stirring charging aperture is connected with automatic weighing and dispensing system;Two level agitating device is provided with Two level stirs charging aperture and two level stirring discharging opening, and two level stirring charging aperture is located at the conveying of the groove profile stirring conveying device Outlet lower section;
It is in the stirring bucket of double arcs that the Double shaft stirring device, which includes open topped and bottom, and two are arranged side by side in stirring Bucket bottom and the agitating shaft being connected by bearing with stirring bucket, it is several to shift to install in the puddler on agitating shaft, it is angularly disposed In the blade on puddler, it is outer and with stirring the stirring deceleration commutator of axis connection to be arranged at stirring bucket, slows down commutation with stirring The stirring motor of device connection, the external watering of its import and its outlet are laid in the stirring filler pipe on stirring bucket top, Yi Jishe On stirring filler pipe plus hydroelectric machine and flowmeter are placed in, wherein, two agitating shafts are located at two centers of double arcs respectively, and Its rotation direction is on the contrary, one-level stirring discharging opening is located at the stirring bucket bottom of one end of the mixing shaft, the one-level stirring charging Mouth is located at the stirring bucket top of the agitating shaft other end, and the stirring dust shield is located above stirring bucket;The stirring motor, Jia Shui Motor and flowmeter are connected with control system.
Further, the cloth that the movable charge system includes setting in micro-vibration hydrostatic profile system side by side is fixed Frame, the cloth supporting plate being arranged in the middle part of cloth fixed mount, the cloth bucket being arranged in cloth supporting plate, is arranged at cloth bucket two The cloth material roller of side lower, be arranged at the cloth guide rail on cloth bucket two sides top, be placed on cloth fixed mount and and cloth Expect the cloth guide wheel of guide rail, be connected to cloth bucket rear portion and pushed away by cylinder body connecting seat with the cloth that cloth supporting plate is connected Dynamic cylinder, the cloth material mouth of cloth bucket front bottom surface is arranged at, is arranged at the cloth cleaning brush of the anterior upside of cloth bucket, and be arranged at Pressure blanking agitator in cloth bucket, wherein, the two-stage is stirred system from cloth fixed mount top and face cloth Struggle against feeding;The cloth bucket stretches into/exited micro-vibration hydrostatic profile system along cloth guide rail;Under the cloth promotes cylinder and forced Material agitator is connected with control system.
Further, the micro-vibration hydrostatic profile system includes the hydrostatic profile being arranged side by side with movable charge system Frame, shaping hydraulic cylinder, shaping hydraulic pressure head and the lift shaping mould being from top to bottom set in turn in hydrostatic profile frame Frame, is horizontally through hydrostatic profile frame lower and horizontally disposed shaping moves material guide rail, and being placed in shaping shifting material by guide wheel leads On rail and with hydrostatic profile station and be molded discharge station shifting material platform, be arranged at move material platform hydrostatic profile station on and with Lift shaping mold frame matches somebody with somebody the formed sole template of synthesis type, for driving the shifting material promotion cylinder for moving material platform and moving back and forth, is arranged at Hydrostatic profile frame lower and the vibrating base that platform is expected less than shifting, the vibra shoot being opened on vibrating base, are placed in vibra shoot Vibrating mass that is interior and being contacted with moving material platform, is uniformly laid in the supporting buffer member that vibrating mass bottom supports to it, is horizontally set at The vibration rotating shaft of vibrating mass bottom, the vibration cam contacted in vibration rotating shaft and with vibrating mass bottom is arranged at, and is vibration Rotating shaft provides the vibrating motor and vibration decelerator of power, wherein, vibration cam at least has two and is distributed in vibrating mass The diverse location of bottom, the area of the vibrating mass are less than the inside casing area of lift shaping mold frame;The movable charge system System, which is stretched between shaping hydraulic pressure head and lift shaping mold frame, carries out cloth, the shaping discharge station for moving material platform and front end Filtting device docks;The shaping hydraulic cylinder, move and expect to promote cylinder and vibrating motor to be connected with control system.
Further, the low temperature composite drying tunnel system includes the tunnel body for being built-in with thermal insulation layer, is arranged at tunnel The intrinsic conveying inner support in road, it is arranged under being divided into space in tunnel body and be located at of conveying inner support top side and both sides The conveying dry place in portion and the heat energy back plate in superposed heat cycles space, it is arranged at relative to conveying dry place Heater after heat energy back backboard, the air inlet and moisture exhausting port of tunnel body upper part are arranged at, are arranged at heat cycles sky Supply circulating fan that is interior and being connected with air inlet, is followed positioned at tunnel body exterior and with what air inlet and moisture exhausting port were all connected with Ring dehumidification system, at least two overlapped ways are placed in the dry conveying that on conveying inner support and space is moved towards along tunnel body Mechanism, provide the drying feeder motor of power for dry conveyer structure and dry decelerator, and be arranged in tunnel body and use In the temperature sensor and humidity sensor of detection corresponding state, wherein, the heater, supply circulating fan, circulation remove Wet system, dry feeder motor, temperature sensor and humidity sensor are connected with control system, the heat energy back plate and tunnel There is gap, the gap make it that conveying dry place and heat cycles space forms inner recirculation flow between the inwall of road body both sides Road;The front end Filtting device is docked by dry conveyer structure in the porch of the tunnel body, in the tunnel body Exit the rear end docked by dry conveyer structure move palletizing apparatus.
Further, the dry conveyer structure include being respectively arranged at conveying inner support correspondingly convey on prosopyle position and Strainer on corresponding conveying deutostoma position, dries conveying on mouth position by what axle sleeve was connected with strainer before transporting Driven voller, conveying drive roll is dried by what axle sleeve was connected with strainer on mouth position upon delivery, two side by side around being connected on Dry conveying driven voller and dry the drying chain body on conveying drive roll, be connected to the every of two dry chain bodies Drying conveying connection rod between one corresponding node, the Stainless Steel Chain Board being buckled on the adjacent dry conveying connection rod of each two, if The several air-vents being placed in each Stainless Steel Chain Board, positioned at drying at chain body each node and connect with drying conveying Conveying support guide wheel is dried in bar connection, is horizontally set at the anti-deflector sheave of the external side of dry chain, is arranged in conveying Side face simultaneously conveys the L-shaped for supporting guide wheel and anti-deflector sheave to match support sliver with drying, and is respectively arranged at conveying Corresponding conveying prosopyle position and corresponding conveying deutostoma position and the dry conveying transition roller flushed with conveyor surface on inner support, its In, dry conveying drive roll and receive to carry out self-desiccation feeder motor and dry the power input of decelerator;The dry conveying transition Roller is moved palletizing apparatus with front end Filtting device and rear end respectively and docked.
Further, the circulation dehumidification system includes the dehumidification pipe that both ends are connected with moisture exhausting port and air inlet respectively, bag The heat-insulation layer being overlying on dehumidification pipe, condenser, drier and the wet-emitting blower being sequentially connected on dehumidification pipe, and and condenser The collector of connection, wherein wet-emitting blower are connected with control system.
Compared with prior art, the invention has the advantages that:
(1) present invention the characteristics of be directed to steel skeleton production of construction materials, specially devise collect conveying, dispensing, mixing, cloth, into The automatic production line that type, drying and stacking are integrated, coordinated by the linking of each process, it is quantitative, accurate, efficient, large quantities of The automated production process of steel skeleton building materials is completed on amount ground, and flow is smooth, linking transition is close, has prominent substantive distinguishing features Improved with significant, and present inventive concept is novel, it is ingenious in design, it is easy to use, it is easy to accomplish, before having a wide range of applications Scape, it is adapted to popularization and application.
(2) lightweight of the various particulate starting materials of raw material supply conveying system combination steel skeleton building materials of the invention is special Point, it is ingenious that feedstock transportation is carried out using principle of negative pressure, main transfer unit is concentrated on to a small range of storage tank, compared to normal The Belt Conveying mode of rule, greatly reduces the space shared by equipment, greatlys save land resource cost, meets industry Change production requirement, and secondary separation purification is carried out to raw material using cyclone separator and conveying pulse dust collector, extend sieve The service life of thatch blower fan, ensure that reducing negative pressure source spill loss causes conveying power simultaneously for stable charging using rotary feeder The problem of reduction, reach the effect of efficient conveying.
(3) weight sensor is dexterously arranged on the help roll of conveyer belt by automatic weighing and dispensing system of the invention, The effect for conveying while weighing and sense metering is realized, rapidly and efficiently, coordinates the design of surrounding edge and splashproof shell, avoids raw material from letting out Leakage and debris introduce, and ensure that the amount of transferring raw material is stable, and by processing of the control system to all the sensors data and to master The control of secondary dispensing motor, so as to realize that the accurate conveying of various raw materials is measured.
(4) two-stage of the invention is stirred system and realized by designing two-stage agitating device to steel skeleton building materials raw material It is sufficiently mixed, drastically increases the raw material mixture homogeneity during conveying, and ensure the stabilization that discharged after being stirred, really The steel skeleton building material product quality of subsequent production is protected, maintains the mode that steel skeleton production of construction materials line conveys while stirring, Steel skeleton production of construction materials efficiency is improved compared to conventional mixing plant.
(5) movable charge system of the invention ensures accurate discharge quantity using quantitative cloth bucket, using under pressure Expect that agitator forces blanking, and moveable cloth bucket facilitates uniform distribution and convenient charging, reduces the production of steel skeleton building materials The compressing difficulty of product, the standard for the steel skeleton building material product produced is improved, while the cleaning brush configured can also be in cloth When forming machine corresponding site is cleaned, facilitate follow-up pressing process.
(6) micro-vibration hydrostatic profile system of the invention using heat energy back plate by heat caused by heater concentrate to Dissipated on conveying mechanism, steel skeleton building material product is dried while being transmitted on dry conveyer structure, reach side conveying The scientific and reasonable flash drying effect that side is dried, and it is wet in circulating fan and inner recirculation flow road promotion tunnel body using supplying Hot-air circulates, it is easier to takes away the moisture on product, promotes drying effect, while reduce tunnel by circulation dehumidification system Humidity in road body, improve drying effect and utilization efficiency of heat energy.
Brief description of the drawings
Fig. 1 is the structured flowchart of the present invention.
Fig. 2 is the structural representation of raw material supply conveying system.
Fig. 3 is the structural representation of conveying pulse dust collector.
Fig. 4 is the structural representation of automatic weighing and dispensing system.
The structural representation of proportioner is conveyed based on Fig. 5.
Fig. 6 is the structural representation that two-stage is stirred system.
Fig. 7 is the structural representation of Double shaft stirring device.
Fig. 8 is the structural representation of movable charge system.
Fig. 9 is the overlooking the structure diagram of micro-vibration hydrostatic profile system.
Figure 10 is the side structure schematic view of micro-vibration hydrostatic profile system.
Figure 11 is the cross section structure diagram of vibrating base part in micro-vibration hydrostatic profile system.
Figure 12 is the structural representation of low temperature composite drying tunnel system.
Figure 13 is the structural representation of dry conveyer structure in low temperature composite drying tunnel system.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples, and embodiments of the present invention include but is not limited to The following example.
Embodiment
As shown in figure 1 to figure 13, the main line of the steel skeleton production of construction materials system, it is mainly used for the production of steel skeleton building materials The automatic assembly line production of product, specifically includes the raw material supply conveying system 1 being sequentially connected, automatic weighing and dispensing system 2, two Level is stirred system 3, movable charge system 4, micro-vibration hydrostatic profile system 5, front end Filtting device 6, low temperature composite dry Palletizing apparatus 8, and the control system for integrally controlling are moved in dry tunnel system 7 and rear end, wherein, the bone of steel skeleton building materials Frame raw material adds from the micro-vibration hydrostatic profile system, and the filling material of steel skeleton building materials is through the raw material supply conveying system System, automatic weighing and dispensing system, two-stage are stirred after system processing and add the micro-vibration static pressure by movable charge system Formation system and skeleton raw material composite molding.The control system is using the ripe PLC control system of prior art, design parameter The content that can be recorded according to the present invention carries out matching configuration, and the present invention repeats no more.Explained for the specific configuration of various pieces State as follows.
The raw material supply conveying system 1 includes top and carries conveying discharging opening 103 with conveying charging aperture 102 and bottom Big volume storage tank 101, the cyclone separator 104 being installed at the conveying charging aperture of big volume storage tank, be arranged at whirlwind The rotary feeder 105 of separator bottom, the conveying pulse dust collector 106 being all connected with cyclone separator and rotary feeder, The roots blower 107 being connected with conveying pulse dust collector, the raw material adding trough 108 being arranged on ground, and it is connected to whirlwind Conveyance conduit 109 between separator and raw material adding trough, wherein, the quantity of big volume storage tank and the species pair of filling material Should, for example, some formula steel skeleton building materials need 5 kinds of filling materials, then configuration corresponding to 5 big volume storage tank and accordingly Auxiliary facility, every kind of filling material is individually deposited;The conveying discharging opening is connected with automatic weighing and dispensing system, The cyclone separator, rotary feeder, conveying pulse dust collector and roots blower are connected with control system.In order that raw material Easily collect in raw material adding trough, raw material micro-vibration device 110 is provided with the upper end-face edge of the raw material adding trough;For side Just adjust nozzle position of the conveyance conduit in negative-pressure suction, conveyance conduit be located at raw material adding trough one end be additionally provided with it is flexible First 111, the telescopic head, which is enclosed and is coated on by multiple holdings being coaxially disposed, keeps the flexible tube wall on circle to form.
The conveying pulse dust collector 106 includes the dedusting tank body 112 independently of the installation of big volume storage tank, is arranged at and removes Dirt tank body side and the dedusting air inlet 113 being all connected with cyclone separator and rotary feeder, it is another to be arranged at dedusting tank body Side and the dedusting exhaust outlet 114 being connected with roots blower, be arranged in dedusting tank body from dedusting air inlet to dedusting exhaust outlet The oblique multiple dust removal and filtration framves 115 being arranged side by side in direction, the dust removal and filtration plate 116 being placed on dust removal and filtration frame, are arranged at The dust-exhausting port 117 of dedusting tank base, the dusting fan 118 being installed on dust-exhausting port, the dust collecting sleeve being connected with dusting fan 119, the pulse spout 120 being arranged on each dust removal and filtration frame, the pulse tracheae 121 being connected with pulse spout, it is arranged at and removes The compressed gas source 122 being all connected with the top of dirt tank body and with all pulse tracheaes, and the pulse being arranged on each pulse tracheae Controller 123, the dusting fan and impulse controller are connected with control system;In order to improve dust removing effects, the Roots Dust collecting sleeve is can also be configured in the outlet of blower fan.
The automatic weighing and dispensing system 2 includes the main conveying proportioner 210 with main dispensing discharging opening 209, and Multiple secondary conveying proportioners being connected to secondary dispensing discharging opening 202 and by secondary dispensing discharging opening on main conveying proportioner 201, wherein, the main conveying proportioner and secondary conveying proportioner are connected with control system, the secondary conveying dispensing dress The secondary dispensing discharging opening put is distributed on main conveying proportioner with alternative form, and the master of a main conveying proportioner The conveying discharging opening of the secondary dispensing charging aperture 203 and big volume storage tank of dispensing charging aperture 208 and multiple secondary conveying proportioners 103 connect one to one, and if desired for 5 kinds of filling materials, then configure a main conveying proportioner and four secondary conveying dispensing dresses Put and the conveying discharging opening with each big volume storage tank docks one by one respectively.It is described it is main conveying proportioner include be in by it is low to The main dispensing carriage 211 of high trend, the dispensing conveying roller 212 at main dispensing carriage height both ends is arranged at, for driving master The main dispensing motor 213 of the high-end dispensing conveying roller of dispensing carriage, the main dispensing being wire-wrapped on two dispensing conveying rollers Conveyer belt 214, the surrounding edge 215 of main dispensing conveyer belt both sides is arranged at, is arranged on main dispensing carriage and main dispensing is conveyed The main dispensing help roll 216 of collateral support is taken, is arranged at the weight sensor 217 of main dispensing help roll axle portion, and is placed in Dispensing protecting crust 218 on main dispensing carriage, wherein, main dispensing motor and weight sensor connect with control system Connect, it is high-end that its main dispensing discharging opening is located at main dispensing carriage, and the main dispensing carriage low side is and big volume storage tank pair The main dispensing charging aperture connect;The structure of the secondary conveying proportioner is identical with the structure of main conveying proportioner.
The two-stage, which is stirred system 3, includes pair with one-level stirring charging aperture 302 and one-level stirring discharging opening 303 Axle agitating device 301, it conveys entrance and is arranged under one-level stirring discharging opening and in the groove profile stirring conveying moved towards from low to high Device 304, the two level agitating device 305 of the conveying outlet lower section of groove profile stirring conveying device is connected to, is respectively arranged at twin shaft Stirring dust shield 306 on agitating device, groove profile stirring conveying device and two level agitating device, and stirred by pipeline with all The stirring deduster 307 of dust shield connection is mixed, wherein, the main dispensing of the one-level stirring charging aperture and automatic weighing and dispensing system Discharging opening 209 connects;Two level agitating device is provided with two level stirring charging aperture 308 and two level stirring discharging opening 309, and the two level is stirred Mix the conveying outlet lower section that charging aperture is located at the groove profile stirring conveying device.The two level agitating device uses and Double shaft stirring Device identical structure;Institute's stirring deduster uses and conveying pulse dust collector identical structure;The groove profile stirring conveying dress The upper conveyor surface put is configured to the groove profile in flat V-shape by help roll group, and the angle of its V words both sides is not less than 30 °.
The Double shaft stirring device includes the stirring bucket 310 that open topped and bottom are in double arcs, two be arranged side by side in Stirring bucket bottom and the agitating shaft 311 being connected by bearing with stirring bucket, it is several to shift to install in the puddler on agitating shaft 312, it is angularly disposed in the blade 313 on puddler, it is outer and with stirring the stirring deceleration commutator of axis connection to be arranged at stirring bucket 314, and the stirring motor 315 that is connected of stirring deceleration commutator, the external watering of its import and its outlet is laid in stirring bucket The stirring filler pipe 316 in portion, and be arranged on stirring filler pipe and add hydroelectric machine 317 and flowmeter 318, wherein, two are stirred Axle is mixed respectively positioned at two centers of double arcs, and its rotation direction is on the contrary, one-level stirring discharging opening is located at agitating shaft one The stirring bucket bottom at end, the one-level stirring charging aperture are located at the stirring bucket top of the agitating shaft other end, the stirring dust shield Above stirring bucket;The stirring motor plus hydroelectric machine and flowmeter are connected with control system.In order to improve stirring plus water Pipe adds outlet capacity and anti-dust performance, and exit branch 319 is additionally provided with the stirring filler pipe, and on the exit branch simultaneously Row sets multiple dust prevention sprinklers 320.In order to improve mixture homogeneity and it is convenient discharge, the two sides of the stirring bucket by stir into Material mouth gradually narrows towards stirring discharge gate direction.
The movable charge system 4 includes the cloth fixed mount 401 set side by side in micro-vibration hydrostatic profile system, if The cloth supporting plate 402 being placed in the middle part of cloth fixed mount, the cloth bucket 403 being arranged in cloth supporting plate, is arranged at cloth bucket The cloth material roller 404 of two sides bottom, the cloth guide rail 405 on cloth bucket two sides top is arranged at, is placed in cloth fixed mount It is upper and with the cloth guide wheel 406 of cloth guide rail, be connected to cloth bucket rear portion and supported by cylinder body connecting seat 407 and cloth The cloth of plate connection promotes cylinder 408, is arranged at the cloth material mouth 409 of cloth bucket front bottom surface, is arranged at the anterior upside of cloth bucket Cloth cleaning brush 410, and the pressure blanking agitator 411 in cloth bucket with cloth material mouth position correspondence is arranged at, wherein, it is described The two level that two-stage is stirred system stirs the simultaneously face cloth bucket feeding at the top of cloth fixed mount of discharging opening 309;The cloth Bucket stretches into/exited micro-vibration hydrostatic profile system along cloth guide rail;The cloth promote cylinder and pressure blanking agitator with control System connection processed.The pressure blanking agitator is arranged in blanking using two blanking agitating shafts being arranged side by side and multiple rules Blanking puddler on agitating shaft is made, and the motor controlled by controlled system drives.
The micro-vibration hydrostatic profile system 5 includes what is be arranged side by side with the cloth fixed mount 401 of movable charge system Hydrostatic profile frame 501, shaping hydraulic cylinder 502, the shaping hydraulic pressure head being from top to bottom set in turn in hydrostatic profile frame 503 and lift shaping mold frame 504, it is horizontally through hydrostatic profile frame lower and horizontally disposed shaping moves material guide rail 505, leads to Cross guide wheel and be placed in shaping and move and expect on guide rail and with hydrostatic profile station and the shifting material platform 506 for being molded discharge station, be arranged at The formed sole template 507 for matching somebody with somebody synthesis type on the hydrostatic profile station of material platform and with lift shaping mold frame is moved, material is moved for driving The shifting material that platform moves back and forth promotes cylinder 508, is arranged at hydrostatic profile frame lower and less than the vibrating base 509 for moving material platform, opens Vibra shoot 510 on vibrating base, the vibrating mass 511 for being placed in vibra shoot and being contacted with moving material platform, is uniformly laid in The supporting buffer member 512 that vibrating mass bottom supports to it, the vibration rotating shaft 513 of vibrating mass bottom is horizontally set at, is arranged at and shakes The vibration cam 514 contacted on turn axle and with vibrating mass bottom, and to vibrate the He of vibrating motor 515 that rotating shaft provides power Decelerator 516 is vibrated, wherein, the vibration rotating shaft can configure multiple, and each vibration cam vibrated in rotating shaft at least has two Diverse location that is individual and being distributed in vibrating mass bottom, the area of the vibrating mass are less than the inside casing face of lift shaping mold frame Product, vibrating mass can also use multiple fritter forms using a bulk form, and the vibration cam of diverse location can use dislocation Form, it is undulated to make vibration caused by vibrating base surface;Stable connection during in order to allow vibrating mass to vibrate, in vibrating base and Vibration guide is can also configure between vibrating mass, makes vibrating mass along vibration guide action, stationary vibration;The shaping hydraulic pressure pressure Head is the Special pressing head of production steel skeleton building materials, and the compatibility design carried out according to the skeleton frame shape of steel skeleton building materials is multiple Small pressure head corresponds to each lattice of skeleton frame, and the lift shaping mold frame is driven by hydraulic means or cylinder, controlled system It is uniformly controlled;Correspondingly, corresponding with steel skeleton construction material structure translot and pod are also configured with formed sole template.The shifting The cloth bucket 403 of dynamic formula cloth system, which is stretched between shaping hydraulic pressure head and lift shaping mold frame, carries out cloth, described to move material The shaping discharge station of platform is docked with front end Filtting device 6;The shaping hydraulic cylinder, move material promote cylinder and vibrating motor with control System connection processed.
Transition of the front end Filtting device 6 between micro-vibration hydrostatic profile system and low temperature composite drying tunnel system Equipment, for the good steel skeleton building materials stage casing product of hydrostatic profile to be inputted into drying alley;Pass through the main body rack of setting, multilayer Structure for conveying and lift structure carry out transition conveying.
The low temperature composite drying tunnel system 7 includes the tunnel body 701 for being built-in with thermal insulation layer 702, is arranged at tunnel Intrinsic conveying inner support 703, is arranged at conveying inner support top side and being divided into space in tunnel body of both sides is located at The conveying dry place 705 of bottom and the heat energy back plate 704 in superposed heat cycles space 706, it is dry relative to conveying Dry space is arranged at the heater 707 after heat energy back backboard, is arranged at the air inlet 708 and moisture exhausting port of tunnel body upper part 709, the supply circulating fan 710 for being arranged in heat cycles space and being connected with air inlet, positioned at tunnel body exterior and with The circulation dehumidification system 711 that air inlet and moisture exhausting port are all connected with, at least two overlapped ways are placed on conveying inner support and edge The dry conveyer structure 712 that space is moved towards in tunnel body, the He of drying feeder motor 713 of power is provided for dry conveyer structure Decelerator 714 is dried, and is arranged at and is used for the temperature sensor 715 and humidity sensor that detect corresponding state in tunnel body 716, wherein, the heater, supply circulating fan, circulation dehumidification system, dry feeder motor, temperature sensor and humidity Sensor is connected with control system, has gap 717, the gap between heat energy back plate and tunnel body the both sides inwall So that conveying dry place and heat cycles space form inner recirculation flow road;The position of humidity sensor and temperature sensor can root Corresponding position is arranged on according to demand, and it is settable multiple;The heater is energized by electricity or/and natural gas, and can basis Energy service condition free switching.In order to concentrate heat energy and improve utilization efficiency of heat energy, the heat energy back plate is dry towards conveying The side in dry space is configured to minute surface, and the heat energy back plate is made up of SUS304 stainless steels.Dissipated to reduce heat from inlet and outlet Hair, the tunnel body both ends are additionally provided with check apron 718, simultaneously because dry conveyer structure is sandwich construction, it is normal in order to ensure Input and output material conveying, the check apron uses multistage form, i.e., blocked respectively for the inlet and outlet of each layer of dry conveyer structure, Blocking position is from when layer dry conveyer structure top is to when layer conveyor surface.
Including being respectively arranged at, conveying inner support correspondingly conveys on prosopyle position the dry conveyer structure 712 and correspondence is defeated Send the strainer 720 on deutostoma position, before transporting on mouth position by axle sleeve be connected with strainer dry conveying from Dynamic roller 721, drying be connected upon delivery on mouth position by axle sleeve with strainer convey drive roll 722, two side by side around It is connected on and dries conveying driven voller and dry the drying chain body 723 on conveying drive roll, is connected to two dry carrier chains Drying conveying connection rod 724 between each corresponding node of bar body, it is buckled on the adjacent dry conveying connection rod of each two not Become rusty steel chain plate 725, the several air-vents being arranged in each Stainless Steel Chain Board, positioned at drying at chain body each node And the conveying of drying being connected with drying conveying connection rod supports guide wheel 726, is horizontally set at the anti-bias of the external side of dry chain Guide wheel 727, it is arranged at conveying inner support side and with drying the L-shaped support sliver for conveying support guide wheel and anti-deflector sheave and matching 728, and it is respectively arranged on conveying inner support corresponding conveying prosopyle position and the corresponding deutostoma position and neat with conveyor surface of conveying Flat dries conveying transition roller 729, wherein, dry conveying drive roll and receive to carry out self-desiccation feeder motor and dry the dynamic of decelerator Power inputs;The front end Filtting device 6 is docked by drying conveying transition roller in the porch of the tunnel body, in the tunnel Palletizing apparatus 8 is moved by drying the conveying transition roller docking rear end in the exit of road body;By with the stainless of air-vent Steel chain plate improves thermally equivalent and aqueous vapor of the steel skeleton building material product in course of conveying and distributed, by supporting guide wheel and L-shaped The cooperation of support sliver ensure that effective support in conveying to a large amount of steel skeleton building material products, be ensured by anti-deflector sheave defeated Send direction stable.
The circulation dehumidification system 711 includes the dehumidification pipe 730 that both ends are connected with moisture exhausting port and air inlet respectively, is coated on Heat-insulation layer 731 on dehumidification pipe, condenser 732, drier 733 and the wet-emitting blower 734 being sequentially connected on dehumidification pipe, and The collector 735 being connected with condenser, wherein wet-emitting blower are connected with control system.This kind of form is primarily to prevent tunnel The effect for drying evaporation is reduced when humidity is larger in body, and the moisture for damp-heat air being separated out by collector recycles, can The heat energy dissipation in cyclic process is reduced for other processes, and by the heat-insulation layer on dehumidification pipe, will also also be retained after dehumidifying The air of certain temperature is sent into tunnel body, improves utilization efficiency of heat energy.Further, it is additionally provided with drying on the air inlet Device 733, the drier are mainly used in the dehumidifying to external feed stream, and fresh air is introduced into tunnel body when avoiding ambient humidity larger Increase interior humidity.
The drying that the structure for conveying docking tunnel body exit that palletizing apparatus 8 passes through corresponding multilayer is moved in the rear end is defeated That send mechanism dries conveying transition roller, enables the arrangement that misplaced after discharging of dried steel skeleton building material product to be easy to rear end to remove Move, by the manipulator clamping mechanism of corresponding configuration, by steel skeleton building material product, the stacking on glove bottom plate is in heaps, afterwards can root Warehouse for finished product storage is moved with fork truck or entrucking pulls in construction site and used according to situation, it is very convenient.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as using The design principle of the present invention, and the change for carrying out non-creativeness work on this basis and making, all should belong to the present invention's Within protection domain.

Claims (10)

1. a kind of main line of steel skeleton production of construction materials system, it is characterised in that including the raw material supply conveying being sequentially connected System (1), automatic weighing and dispensing system (2), two-stage are stirred system (3), movable charge system (4), micro-vibration static pressure Palletizing apparatus (8) is moved in formation system (5), front end Filtting device (6), low temperature composite drying tunnel system (7) and rear end, and For the control system integrally controlled, wherein, the skeleton raw material of steel skeleton building materials adds from the micro-vibration hydrostatic profile system, The filling material of steel skeleton building materials is stirred system through the raw material supply conveying system, automatic weighing and dispensing system, two-stage The micro-vibration hydrostatic profile system and skeleton raw material composite molding are added by movable charge system after processing.
A kind of 2. main line of steel skeleton production of construction materials system according to claim 1, it is characterised in that the raw material Supplying conveying system includes the big volume storing that top carries conveying discharging opening (103) with conveying charging aperture (102) and bottom Tank (101), the cyclone separator (104) being installed at the conveying charging aperture of big volume storage tank, is arranged at cyclone separator bottom The rotary feeder (105) in portion, the conveying pulse dust collector (106) being all connected with cyclone separator and rotary feeder are and defeated Expect the roots blower (107) of pulse dust collector connection, the raw material adding trough (108) being arranged on ground, and be connected to whirlwind Conveyance conduit (109) between separator and raw material adding trough, wherein, the quantity of big volume storage tank and the species of filling material It is corresponding;The conveying discharging opening is connected with automatic weighing and dispensing system, the cyclone separator, rotary feeder, conveying pulse Deduster and roots blower are connected with control system.
3. the main line of a kind of steel skeleton production of construction materials system according to claim 2, it is characterised in that described automatic Weighing and dispensing system includes the main conveying proportioner (210) with main dispensing discharging opening (209), and multiple carries secondary dispensing Secondary dispensing discharging opening is simultaneously connected to the secondary conveying proportioner (201) on main conveying proportioner by discharging opening (202), wherein, The main conveying proportioner and secondary conveying proportioner are connected with control system, and the pair on the secondary conveying proportioner is matched somebody with somebody Material discharging opening is distributed on main conveying proportioner with alternative form, and the main dispensing charging aperture of a main conveying proportioner (208) and the secondary dispensing charging apertures (203) of multiple secondary conveying proportioners and big volume storage tank a pair of conveying discharging opening 1 It should connect.
4. the main line of a kind of steel skeleton production of construction materials system according to claim 3, it is characterised in that the master is defeated Proportioner is sent to include, in the main dispensing carriage (211) moved towards from low to high, being arranged at main dispensing carriage height both ends Dispensing conveying roller (212), for driving the main dispensing motor (213) of the high-end dispensing conveying roller of main dispensing carriage, around The main dispensing conveyer belt (214) being connected on two dispensing conveying rollers, the surrounding edge (215) of main dispensing conveyer belt both sides is arranged at, if It is placed on main dispensing carriage and to the main dispensing help roll (216) of support on the upside of main dispensing conveyer belt, and is arranged at master and matches somebody with somebody Expect the weight sensor (217) of help roll axle portion, wherein, main dispensing motor and weight sensor connect with control system Connect, it is high-end that its main dispensing discharging opening is located at main dispensing carriage, and the main dispensing carriage low side is and big volume storage tank pair The main dispensing charging aperture connect;The structure of the secondary conveying proportioner is identical with the structure of main conveying proportioner.
A kind of 5. main line of steel skeleton production of construction materials system according to claim 1, it is characterised in that the two-stage Being stirred system includes the Double shaft stirring device with one-level stirring charging aperture (302) and one-level stirring discharging opening (303) (301), it conveys entrance and is arranged under one-level stirring discharging opening and in the groove profile stirring conveying device moved towards from low to high (304) the two level agitating device (305) of the conveying outlet lower section of groove profile stirring conveying device, is connected to, is respectively arranged at twin shaft Stirring dust shield (306) on agitating device, groove profile stirring conveying device and two level agitating device, and by pipeline with owning The stirring deduster (307) of dust shield connection is stirred, wherein, the one-level stirring charging aperture connects with automatic weighing and dispensing system Connect;Two level agitating device is provided with two level stirring charging aperture (308) and two level stirring discharging opening (309), two level stirring charging Mouth is positioned at the conveying outlet lower section of the groove profile stirring conveying device;
The Double shaft stirring device includes the stirring bucket (310) that open topped and bottom are in double arcs, and two are arranged side by side in stirring Bucket bottom and the agitating shaft (311) being connected by bearing with stirring bucket are mixed, it is several to shift to install in the puddler on agitating shaft (312) it is, angularly disposed in the blade (313) on puddler, it is arranged at outside stirring bucket and the stirring deceleration with stirring axis connection is changed To device (314), the stirring motor (315) that is connected with stirring deceleration commutator, the external watering of its import and its outlet is laid in The stirring filler pipe (316) on stirring bucket top, and be arranged on stirring filler pipe and add hydroelectric machine (317) and flowmeter (318), wherein, two agitating shafts are respectively positioned at two centers of double arcs, and its rotation direction is on the contrary, the one-level stirs out Material mouth is located at the stirring bucket bottom of one end of the mixing shaft, and the one-level stirring charging aperture is located in the stirring bucket of the agitating shaft other end Portion, the stirring dust shield are located above stirring bucket;The stirring motor plus hydroelectric machine and flowmeter connect with control system Connect.
A kind of 6. main line of steel skeleton production of construction materials system according to claim 1, it is characterised in that the movement Formula cloth system includes the cloth fixed mount (401) set side by side in micro-vibration hydrostatic profile system, is arranged at cloth fixed mount The cloth supporting plate (402) at middle part, the cloth bucket (403) being arranged in cloth supporting plate, is arranged at cloth bucket two sides bottom Cloth material roller (404), be arranged at the cloth guide rail (405) on cloth bucket two sides top, be placed on cloth fixed mount and with The cloth guide wheel (406) of cloth guide rail, it is connected to cloth bucket rear portion and by cylinder body connecting seat (407) and cloth supporting plate The cloth of connection promotes cylinder (408), is arranged at the cloth material mouth (409) of cloth bucket front bottom surface, is arranged at the anterior upside of cloth bucket Cloth cleaning brush (410), and the pressure blanking agitator (411) being arranged in cloth bucket, wherein, the two-stage stirring is mixed The simultaneously face cloth bucket feeding at the top of cloth fixed mount of syzygy system;The cloth bucket stretches into along cloth guide rail/and to exit micro-vibration quiet Molded system;The cloth promotes cylinder and forces blanking agitator to be connected with control system.
7. the main line of a kind of steel skeleton production of construction materials system according to claim 1, it is characterised in that described micro- to shake Dynamic and static pressure formation system includes the hydrostatic profile frame (501) being arranged side by side with movable charge system, from top to bottom sets successively Shaping hydraulic cylinder (502), shaping hydraulic pressure head (503) and the lift shaping mold frame (504) being placed in hydrostatic profile frame, it is horizontal Material guide rail (505) is moved to through hydrostatic profile frame lower and horizontally disposed shaping, being placed in shaping shifting material by guide wheel leads On rail and with hydrostatic profile station and the shifting material platform (506) for being molded discharge station, the hydrostatic profile station for moving material platform is arranged at Formed sole template (507) that is upper and matching somebody with somebody synthesis type with lift shaping mold frame, expect that the shifting material that platform moves back and forth pushes away for driving to move Dynamic cylinder (508), it is arranged at hydrostatic profile frame lower and less than the vibrating base (509) for moving material platform, is opened on vibrating base Vibra shoot (510), the vibrating mass (511) for being placed in vibra shoot and being contacted with moving material platform, be uniformly laid in vibrating mass bottom The supporting buffer member (512) supported to it, the vibration rotating shaft (513) of vibrating mass bottom is horizontally set at, is arranged at vibration rotating shaft Vibration cam (514) that is upper and being contacted with vibrating mass bottom, and provide the vibrating motor (515) of power for vibration rotating shaft and shake Dynamic decelerator (516), wherein, vibration cam at least has two and is distributed in the diverse location of vibrating mass bottom, described to shake The area of motion block is less than the inside casing area of lift shaping mold frame;The movable charge system stretches into shaping hydraulic pressure head and liter Cloth is carried out between drop formula shaping mold frame, the shaping discharge station for moving material platform is docked with front end Filtting device;The shaping Hydraulic cylinder, move and expect to promote cylinder and vibrating motor to be connected with control system.
8. a kind of main line of steel skeleton production of construction materials system according to any one of claim 1~7, its feature exist In the low temperature composite drying tunnel system includes the tunnel body (701) for being built-in with thermal insulation layer (702), is arranged at tunnel sheet Internal conveying inner support (703), is arranged at conveying inner support top side and being divided into space in tunnel body of both sides is located at The conveying dry place (705) of bottom and the heat energy back plate (704) in superposed heat cycles space (706), relative to Conveying dry place is arranged at the heater (707) after heat energy back backboard, is arranged at the air inlet of tunnel body upper part (708) and moisture exhausting port (709), the supply circulating fan (710) for being arranged in heat cycles space and being connected with air inlet, it is located at Tunnel body exterior and the circulation dehumidification system (711) being all connected with air inlet and moisture exhausting port, the placement of at least two overlapped ways In conveying the dry conveyer structure (712) that on inner support and space is moved towards along tunnel body, provided for dry conveyer structure dynamic The drying feeder motor (713) of power and dry decelerator (714), and be arranged in tunnel body and be used to detect corresponding state Temperature sensor (715) and humidity sensor (716), wherein, the heater, supply circulating fan, circulation dehumidification system, Dry feeder motor, temperature sensor and humidity sensor to be connected with control system, the heat energy back plate and tunnel body There are gap (717) between the inwall of both sides, the gap make it that conveying dry place and heat cycles space forms inner recirculation flow road; The front end Filtting device is docked by dry conveyer structure in the porch of the tunnel body, in going out for the tunnel body The rear end is docked by dry conveyer structure at mouthful and moves palletizing apparatus.
A kind of 9. main line of steel skeleton production of construction materials system according to claim 8, it is characterised in that the drying Conveying mechanism correspondingly conveys on prosopyle position and corresponded to the tensioning conveyed on deutostoma position including being respectively arranged at conveying inner support Mechanism (720), conveying driven voller (721) is dried by what axle sleeve was connected with strainer on mouth position before transporting, is being conveyed Conveying drive roll (722) is dried by what axle sleeve was connected with strainer on deutostoma position, two side by side around being connected on dry conveying Driven voller and the drying chain body (723) on conveying drive roll is dried, be connected to each of two dry chain bodies Drying conveying connection rod (724) between individual corresponding node, the Stainless Steel Chain Board being buckled on the adjacent dry conveying connection rod of each two (725) the several air-vents, being arranged in each Stainless Steel Chain Board, positioned at dry at chain body each node and with it is dry The anti-deflector sheave dried conveying support guide wheel (726), be horizontally set at the external side of dry chain of dry conveying connection rod connection (727), it is arranged at conveying inner support side and with drying the L-shaped support sliver for conveying support guide wheel and anti-deflector sheave and matching (728), and it is respectively arranged at corresponding conveying prosopyle position on conveying inner support and corresponds to conveying deutostoma position and and conveyor surface What is flushed dries conveying transition roller (729), wherein, dry conveying drive roll and receive to carry out self-desiccation feeder motor and dry decelerator Power input;The dry conveying transition roller is moved palletizing apparatus with front end Filtting device and rear end respectively and docked.
10. the main line of a kind of steel skeleton production of construction materials system according to claim 8, it is characterised in that described to follow Ring dehumidification system includes the dehumidification pipe (730) that both ends are connected with moisture exhausting port and air inlet respectively, the insulation being coated on dehumidification pipe Layer (731), condenser (732), drier (733) and the wet-emitting blower (734) being sequentially connected on dehumidification pipe, and with condensation The collector (735) of device connection, wherein wet-emitting blower is connected with control system.
CN201710627372.0A 2017-07-28 2017-07-28 A kind of main line of steel skeleton production of construction materials system Withdrawn CN107471419A (en)

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Application publication date: 20171215