CN107463153B - A kind of management method of equipment working state, management equipment and management system - Google Patents
A kind of management method of equipment working state, management equipment and management system Download PDFInfo
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- CN107463153B CN107463153B CN201710689660.9A CN201710689660A CN107463153B CN 107463153 B CN107463153 B CN 107463153B CN 201710689660 A CN201710689660 A CN 201710689660A CN 107463153 B CN107463153 B CN 107463153B
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- 238000007726 management method Methods 0.000 title claims abstract description 86
- 238000012545 processing Methods 0.000 claims abstract description 27
- 238000011017 operating method Methods 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 4
- 230000003190 augmentative effect Effects 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004984 smart glass Substances 0.000 description 1
- 238000001931 thermography Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V20/00—Scenes; Scene-specific elements
- G06V20/10—Terrestrial scenes
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31391—Administration tasks and factory control tasks
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Automation & Control Theory (AREA)
- Multimedia (AREA)
- Theoretical Computer Science (AREA)
- Testing And Monitoring For Control Systems (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of management method of equipment working state, management equipment and management system, the management method includes: the image that management equipment obtains target device；The image of target device is handled, to obtain the current working status of target device；The current working status of target device is compared with standard operating conditions；Corresponding processing strategie is provided according to the difference between current working status and standard operating conditions.By the above-mentioned means, the present invention judges whether the working condition of equipment is normal enough by way of acquiring image, and provide corresponding resolution policy.
Description
Technical field
The present invention relates to equipment management fields, management method, management equipment more particularly to a kind of equipment working state
And management system.
Background technique
With the continuous progress of science and technology, the mankind will march toward industrial 4.0 epoch and in this epoch more emphasize intelligence
Production, wherein human-computer interaction is to realize one of the important composition of intelligent production.
It is higher and higher in fields, the requirements with people to product such as industry manufactures, it is desirable that product is more intelligent, operation
It is easier, however to realize these requirements, product manufacturing just becomes to become increasingly complex.In many product manufacturing fields, machine
People still can not replace operator, and operator faces the industrial production environment to become increasingly complex, not only in safe operation
Property aspect be suggested requirements at the higher level, and the requirement in terms of professional skill, work attainment and working efficiency is also more and more severe
It carves.
In recent years, new technology continues to bring out, such as virtual reality (Virtual Reality, abbreviation VR) technology and enhancing
Reality technology (Augmented Reality Technique, abbreviation AR) and intelligence wearing technology, occur currently on the market
The application that intelligent wearing technology is combined with AR technology or VR technology, such as Oculus Rift, the Hololens of Microsoft and Google
The products such as Google Glass, these products mainly bias toward towards individual consumer, provide life for individual consumer
Recreation experience.
Currently, Chinese manufacturing should meet the globalization of world economy, adapt to the transitional period of China's economy again.It faces
Many opportunities and challenges, many manufacturing enterprises all explore how by man-computer cooperation come scientific management equipment.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of management method of equipment working state, management equipment and
Management system enough judges whether the working condition of equipment is normal by way of acquiring image, and provides corresponding solution decision
Slightly.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of equipment working state is provided
Management method, the management method include: the image that management equipment obtains target device；The image of target device is handled,
To obtain the current working status of target device；The current working status of the target device is compared with standard operating conditions
Compared with；Corresponding processing strategie is provided according to the difference between current working status and standard operating conditions.
In order to solve the above technical problems, another technical solution used in the present invention is: providing a kind of equipment working state
Management equipment, which includes: camera module, for obtaining the image of target device；Processor, for target
The image of equipment is handled, to obtain the current working status of target device, by the current working status of the target device
It is compared with standard operating conditions, and is provided accordingly according to the difference between current working status and standard operating conditions
Processing strategie.
In order to solve the above technical problems, another technical solution used in the present invention is: providing a kind of equipment working state
Management system, which includes management equipment and server；Management equipment obtains target device for management equipment
Image, and the image of target device is sent to server；Server is used to handle the image of target device, with
The current working status for obtaining target device, the current working status of the target device is compared with standard operating conditions
Compared with providing corresponding processing strategie according to the difference between current working status and standard operating conditions, and by processing strategie
It is sent to management equipment.
The beneficial effects of the present invention are: being in contrast to the prior art, the pipe of equipment working state provided by the invention
Reason method includes: the image that management equipment obtains target device；The image of target device is handled, to obtain target device
Current working status；The current working status of the target device is compared with standard operating conditions；According to current work
The difference made between state and standard operating conditions provides corresponding processing strategie.By the above-mentioned means, the present embodiment can lead to
Whether the mode for crossing acquisition image is normal come the working condition for judging equipment, and provides corresponding resolution policy.
Detailed description of the invention
Fig. 1 is the flow diagram of one embodiment of management method of equipment working state provided by the invention；
Fig. 2 is the flow diagram of another embodiment of management method of equipment working state provided by the invention；
Fig. 3 is the flow diagram of the another embodiment of management method of equipment working state provided by the invention；
Fig. 4 is the structural schematic diagram of one embodiment of management equipment of equipment working state provided by the invention；
Fig. 5 is the structural schematic diagram of another embodiment of management equipment of equipment working state provided by the invention；
Fig. 6 is the structural schematic diagram of one embodiment of management system of equipment working state provided by the invention.
Specific embodiment
Refering to figure, the flow diagram of one embodiment of management method of equipment working state provided by the invention, this method
Include:
Step 11: the image of management equipment acquisition target device.
Wherein, the image of target device can be the general image of target device, specifically, can by multi collect,
The mode of time-lapse photography etc. forms the general image of target device.In addition, the image of target device is also possible to target device spy
Position the image, such as some components, switch, operation button etc. set.
Generally, the image of target device can be acquired using camera, furthermore it is also possible to pass through infrared acquisition, heat
The modes such as imaging, ultrasonic imaging obtain the image of target device.For example, it is each to obtain target device by thermal imaging
The temperature of a position can judge whether target device components have fracture by ultrasonic imaging.
Step 12: the image of target device being handled, to obtain the current working status of target device.
Wherein, the working condition of equipment may include the temperature of equipment, the working time of equipment, each switch in equipment
Working condition.
Step 13: the current working status of the target device is compared with standard operating conditions.
Wherein, standard operating conditions can be image, i.e., the image shot when target device works normally, in addition, standard
Working condition is also possible to parameter when target device works normally, such as each switches on state, operating voltage, work
Frequency etc..
Wherein, standard operating conditions, which can be, is pre-stored in management equipment, furthermore it is also possible to be management equipment from service
What device obtained.Optionally, in one embodiment, the current working status of the target device and standard operating conditions are compared
Compared with the image of the target device obtained in step 11 being compared with the image prestored.For example, in the image prestored,
The bending angle of one mechanically actuated arm is 120 °, and in the image of the target device obtained, the bending of the mechanically actuated arm
Angle is 110 °, then the current working status of specification target device does not meet the requirement of standard operating conditions.
In another embodiment, big data can also be obtained by connection server, judges that target is set by big data
Whether standby current working status meets the requirements.For example, in the life tests equipment of a chip, it is cooling in the equipment image of acquisition
The switch of water is closed state, however the big data by obtaining needs it is found that in the life tests of chip using cooling water
Working environment is cooled down, therefore, the current working status of target device is unsatisfactory for requiring.
Step 14: providing corresponding processing strategie according to the difference between current working status and standard operating conditions.
Continue with the embodiment in step 13 for example:
In one embodiment, the bending angle of a mechanically actuated arm is 120 °, and in the image of the target device obtained,
The bending angle of the mechanically actuated arm is 110 °, then the processing strategie provided can be the bending angle of adjustment mechanically actuated arm
Degree or restarting equipment, whether the bending angle that detection device restarts its rear mechanically actuated arm restores, if still inextensive
It is multiple, then it can further provide for the strategy of relevant device maintenance.
In another embodiment, in the life tests equipment of a chip, the switch of cooling water is in the equipment image of acquisition
Closed state, the then processing strategie provided can be the switch or restarting equipment for opening cooling water, detect the switch of cooling water
Whether open, if being still not turned on, the strategy of relevant device maintenance can be further provided for.
It is different from the prior art, the management method of equipment working state provided in this embodiment includes: that management equipment obtains
The image of target device；The image of target device is handled, to obtain the current working status of target device；By the mesh
The current working status of marking device is compared with standard operating conditions；According between current working status and standard operating conditions
Difference corresponding processing strategie is provided.By the above-mentioned means, the present embodiment can judge to set by way of acquiring image
Whether standby working condition is normal, and provides corresponding resolution policy.
Referring to Fig.2, the flow diagram of another embodiment of the management method of equipment working state provided by the invention, the party
Method includes:
Step 21: the image of management equipment acquisition target device.
Step 22: the image of target device being handled, to obtain the current working status of target device.
Step 23: the current working status of the target device is compared with standard operating conditions.
Step 24: by the image projection of standard operating conditions in the target position of target device；Wherein, target position is to work as
Preceding working condition and standard operating conditions have discrepant position.
Specifically, in one embodiment, when equipment works normally, certain knife switch should be at closed state, but root
In the current working status of the target device obtained according to above-mentioned steps 21- step 22, the knife switch is in the open state, then not
It meets the requirements.
It in the present embodiment, can be with above the plug-in strip in the open state for the image projection that plug-in strip can be closed
Image and plug-in strip entity are overlapped, to remind operator to be adjusted correspondingly.
Further, when knife switch is in close state, plug-in strip tenses upwards, knife switch in the open state,
Its plug-in strip pulls loose downwards.In the above-described embodiments, when the image projection of knife switch is on knife switch ontology, knife switch
The pedestal of ontology and the pedestal of knife switch image are completely coincident, and the plug-in strip of knife switch ontology is in the open state downwards,
The plug-in strip of knife switch image is in close state upwards.
In above-described embodiment, by the projected image on equipment body, it can be very good to remind in operator's equipment
The incorrect situation of the working conditions such as switch, button further refers to correct Exemplary projection for operator on the body.
Refering to Fig. 3, the flow diagram of the another embodiment of the management method of equipment working state provided by the invention, the party
Method includes:
Step 31: the image of management equipment acquisition target device.
Step 32: the image of target device being handled, to obtain the current working status of target device.
Step 33: the current working status of the target device is compared with standard operating conditions.
Step 34: by the image projection of standard operating conditions in the target position of target device；Wherein, target position is to work as
Preceding working condition and standard operating conditions have discrepant position.
Step 35: the difference between display current working status and standard operating conditions, and display corresponding operation step
Suddenly；Wherein, operating procedure complies with wanting for the standard operating conditions for changing the current working status of target device
It asks.
Specifically, which may include a display screen, for showing current working status and standard operating conditions
Between difference, and display corresponding operation step.
Step 36: the operator for obtaining target device acts according to the corresponding operating that operating procedure executes.
Step 37: judging whether operational motion meets operating procedure.
Step 38: if it is not, issuing prompt information.
Optionally, the operating procedure shown in above-mentioned steps 35 can be to be shown one by one, such as can first show
One step carries out detection judgement to the operating procedure of operator after user has executed the operating procedure, full in the operating procedure
It when sufficient step requires, then shows second step, if being unsatisfactory for step requirement, the operation of operator is corrected, specifically
Ground can sound an alarm.
Different from above-described embodiment, will also have difference for current working status and standard operating conditions in the present embodiment
Corresponding operation step is provided to operator, so that operator debugs or overhauls to equipment.
It in other embodiments, can be the following steps are included: obtaining the operational data of the operator of target device；Its
In, operational data includes working time, action and working result；The operational data of operator is evaluated.
Specifically, the operational data of above-mentioned acquisition can be compared with the data prestored, for example, the work of operator
Make whether the time is less than setting time, whether action is unsatisfactory for setting content quantity, and whether working result, which is unsatisfactory for, is preset
It is required that etc..
It optionally, after the above step, can also include: to be unsatisfactory in the operational data of the operator of target device
When preset requirement, corresponding processing strategie is provided.Wherein, the operational data of operator, which is unsatisfactory for preset requirement, can be work
Time not enough, operation the step of sequence is incorrect, the instruction assigned to equipment is incorrect etc..The corresponding processor plan provided
Slightly then for instructing operator to operate according to the process of setting.Specifically, user can be instructed according to the form of step
Carry out corresponding operation.
Optionally, after the above step, can also include: obtain target device operator held according to processing strategie
Capable corresponding operating movement；When the corresponding operating movement that the operator of target device executes is not consistent with processing strategie, to
Server sends prompt information.It should be understood that the present embodiment can provide a kind of alarm mechanism, the i.e. behaviour of policer operation personnel
Make, such as the operational motion of operator's irregularity, if the operational motion of operator does not meet corresponding processing strategie and provides
The step of, then it issues and alarms to server, so that backstage manager performs corresponding processing.
It in other embodiments, can be the following steps are included: carrying out accident analysis to target device；For accident analysis
Result formulate corresponding failure resolution policy.
It in other embodiments, can be the following steps are included: acquisition target device essential information and target device
Operating state data, equipment fault data, overhaul of the equipments data, and be uploaded to server and form database.
Specifically, equipment essential information can be the model of equipment, parameter etc., and operating state data then can be equipment work
Make time, work times etc., equipment fault data and overhaul of the equipments data, then can be the repairing replacement data of components
Deng.
Refering to Fig. 4, the structural schematic diagram of one embodiment of management equipment of equipment working state provided by the invention, the management
Equipment 40 includes camera module 41 and processor 42.Wherein, camera module 41 and processor 42 can pass through a bus
Connection.
Wherein, which is used to obtain the image of target device.
Processor 42 is for handling the image of target device, will to obtain the current working status of target device
The current working status of the target device is compared with standard operating conditions, and according to current working status and standard work
The difference made between state provides corresponding processing strategie.
Refering to Fig. 5, the structural schematic diagram of another embodiment of the management equipment of equipment working state provided by the invention, the pipe
Managing equipment 50 includes camera module 51, projective module group 52 and processor 53.Wherein, camera module 51,52 and of projective module group
Processor 53 can be connected by a bus.
Wherein, which is used to obtain the image of target device.
Processor 53 is for handling the image of target device, will to obtain the current working status of target device
The current working status of the target device is compared with standard operating conditions, and according to current working status and standard work
The difference made between state provides corresponding processing strategie.
Projective module group 52 is used for the image projection of standard operating conditions in the target position of target device；Wherein, target
Position is that current working status and standard operating conditions have discrepant position.
It should be understood that above two embodiment is similar with the implementation steps of the embodiment of above-mentioned management method and principle,
Which is not described herein again.
Optionally, in other embodiments, which can also include display module, for showing work at present
Difference between state and standard operating conditions, and display corresponding operation step；Wherein, operating procedure is for changing target
The current working status of equipment, so that its satisfaction complies with standard the requirement of working condition.
Optionally, in other embodiments, which is also used to obtain the operator of target device according to operation
The corresponding operating movement that step executes；Judge whether operational motion meets operating procedure；If it is not, issuing prompt information.
Optionally, in other embodiments, which is also used to obtain the work number of the operator of target device
According to；Wherein, operational data includes working time, action and working result；The operational data of operator is commented
Valence.
Optionally, in other embodiments, which is also used to carry out accident analysis to target device；For failure
The result of analysis formulates corresponding failure resolution policy.
Optionally, in other embodiments, which is also used to acquire target device essential information and target is set
Standby operating state data, equipment fault data, overhaul of the equipments data, and be uploaded to server and form database.
In the embodiment of above-mentioned management method and management equipment, management equipment therein be can be using virtual reality
(Virtual Reality, abbreviation VR) technology or augmented reality (Augmented Reality Technique, abbreviation
AR intelligent wearable device).Such as mobile phone, smart glasses, smart watches etc..
It is the structural schematic diagram that one embodiment of management system of the equipment working state of offer is provided, the management refering to Fig. 6
System includes management equipment 61 and server 62.Wherein, management equipment 61 and server 62 can pass through wired or wireless side
Formula connection.
Management equipment 61 obtains the image of target device for management equipment, and the image of target device is sent to clothes
Business device；
Server 62 is for handling the image of target device, will to obtain the current working status of target device
The current working status of the target device is compared with standard operating conditions, according to current working status and standard work shape
Difference between state provides corresponding processing strategie, and processing strategie is sent to management equipment.
It should be understood that the corresponding method that above-mentioned management equipment 61 or management equipment 61 execute can be it is above-mentioned each
The management equipment and management method provided in embodiment, structure is similar with work step, and which is not described herein again.
In several embodiments provided by the present invention, it should be understood that disclosed method and equipment, Ke Yitong
Other modes are crossed to realize.For example, equipment embodiment described above is only schematical, for example, the module or
The division of unit, only a kind of logical function partition, there may be another division manner in actual implementation, such as multiple units
Or component can be combined or can be integrated into another system, or some features can be ignored or not executed.
The unit as illustrated by the separation member may or may not be physically separated, aobvious as unit
The component shown may or may not be physical unit, it can and it is in one place, or may be distributed over multiple
In network unit.Some or all of unit therein can be selected to realize present embodiment scheme according to the actual needs
Purpose.
In addition, each functional unit in each embodiment of the present invention can integrate in one processing unit, it can also
To be that each unit physically exists alone, can also be integrated in one unit with two or more units.It is above-mentioned integrated
Unit both can take the form of hardware realization, can also realize in the form of software functional units.
Mode the above is only the implementation of the present invention is not intended to limit the scope of the invention, all to utilize this
Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content, it is relevant to be applied directly or indirectly in other
Technical field is included within the scope of the present invention.
Claims (10)
1. a kind of management method of equipment working state characterized by comprising
The image of management equipment acquisition target device；
The image of the target device is handled, to obtain the current working status of the target device；
The current working status of the target device is compared with standard operating conditions；
Corresponding processing strategie is provided according to the difference between the current working status and the standard operating conditions, specifically
Are as follows: by the image projection of the standard operating conditions in the target position of the target device；Wherein, the target position is to work as
Preceding working condition and the standard operating conditions have discrepant position.
2. management method according to claim 1, which is characterized in that
The management method further include:
Show the difference between the current working status and the standard operating conditions, and display corresponding operation step；
Wherein, the operating procedure complies with the standard work shape for changing the current working status of the target device
The requirement of state.
3. management method according to claim 2, which is characterized in that
The management method further include:
The operator for obtaining the target device acts according to the corresponding operating that the operating procedure executes；
Judge whether the operational motion meets the operating procedure；
If it is not, issuing prompt information.
4. management method according to claim 1, which is characterized in that
The management method further include:
Obtain the operational data of the operator of the target device；Wherein, the operational data includes the working time, in work
Appearance and working result；
The operational data of the operator is evaluated.
5. management method according to claim 4, which is characterized in that
The management method further include:
When the operational data of the operator of the target device is unsatisfactory for preset requirement, corresponding processing strategie is provided.
6. management method according to claim 5, which is characterized in that
The management method further include:
The operator for obtaining the target device acts according to the corresponding operating that the processing strategie executes；
When the corresponding operating movement that the operator of the target device executes is not consistent with the processing strategie, to server
Send prompt information.
7. management method according to claim 1, which is characterized in that
The management method further include:
Accident analysis is carried out to the target device；
Corresponding failure resolution policy is formulated for the result of the accident analysis.
8. management method according to claim 1, which is characterized in that
The management method further include:
Acquire operating state data, the equipment fault data, equipment of the target device essential information and the target device
Overhaul data, and be uploaded to server and form database.
9. a kind of management equipment of equipment working state characterized by comprising
Camera module, for obtaining the image of target device；
Processor is handled for the image to the target device, to obtain the current working status of the target device,
The current working status of the target device is compared with standard operating conditions, and
Corresponding processing strategie is provided according to the difference between the current working status and the standard operating conditions；
Projective module group, for by the image projection of the standard operating conditions in the target position of the target device；Wherein, institute
Stating target position is that current working status and the standard operating conditions have discrepant position.
10. a kind of management system of equipment working state, which is characterized in that including management equipment and server；
The management equipment obtains the image of target device for management equipment, and
The image of the target device is sent to the server；
The server is for handling the image of the target device, to obtain the work at present shape of the target device
State,
The current working status of the target device is compared with standard operating conditions,
Corresponding processing strategie is provided according to the difference between the current working status and the standard operating conditions, and
The processing strategie is sent to the management equipment；
The management equipment is also used to the image projection of the standard operating conditions in the target position of the target device；Its
In, the target position is that current working status and the standard operating conditions have discrepant position.
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| CN108198612A (en) * | 2017-12-20 | 2018-06-22 | 北京惠泽智信科技有限公司 | Large medical equipment state identification method and device |
| CN110309779A (en) * | 2019-07-01 | 2019-10-08 | 南昌青橙视界科技有限公司 | Assemble monitoring method, device and the electronic equipment of part operational motion in scene |
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