CN107461206B - A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick - Google Patents

A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick Download PDF

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Publication number
CN107461206B
CN107461206B CN201710881885.4A CN201710881885A CN107461206B CN 107461206 B CN107461206 B CN 107461206B CN 201710881885 A CN201710881885 A CN 201710881885A CN 107461206 B CN107461206 B CN 107461206B
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China
Prior art keywords
intensive
pick
toothholder
big gun
installation position
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CN201710881885.4A
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Chinese (zh)
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CN107461206A (en
Inventor
张强
何淼
孙锐东
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Liaoning Technical University
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Liaoning Technical University
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Publication of CN107461206A publication Critical patent/CN107461206A/en
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Priority to NL2024360A priority patent/NL2024360B1/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/19Means for fixing picks or holders
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • E21D9/104Cutting tool fixtures

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Component Parts Of Construction Machinery (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

Hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick, belong to tunneling machine cutting technical field.The cutting units includes big gun head, intensive toothholder, intensive pick, disk cutter, helical blade, monodentate toothholder and common pick;Intensive toothholder is in a strip shape, intensive toothholder quantity is equal with the spiral curve number at big gun crown end, the helix at every intensive corresponding big gun crown end of toothholder, the line style of the corresponding helix of the shape of every intensive toothholder is identical, and intensive toothholder is weldingly fixed on big gun crown end along corresponding helix;There are intensive pick installation position and disk cutter installation position on intensive toothholder, intensive pick installation position and disk cutter installation position are arranged alternately, and intensive pick is installed in intensive pick installation position, installs disk cutter in disk cutter installation position;It is fixed with helical blade between big gun crown end and big gun head bottom, along the fixed monodentate toothholder in the direction of rotation of helical blade, common pick is installed in monodentate toothholder.

Description

A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick
Technical field
The present invention relates to tunneling machine cutting technical field, in particular to a kind of hobboing cutter and the alternatively distributed intensive pick of pick Into machine cutting units.
Background technique
Development machine is the key equipment of modern mine working speedy drivage, continuous with coal mine down-hole tunnel driving technology The driving speed of development, development machine is continuously improved, but still is not able to satisfy production requirement, this seriously restricts the height of China's mine Imitate high yield operation.Cutterhead is the direct component that development machine realizes broken rock, and wherein the abrasion of pick, falling off for toothholder are in construction Common problem, existing development machine is in actual production use process, particularly with the cutting of high rigidity rock, cutterhead top Pick abrasion and toothholder obscission be particularly acute, largely effect on the operating efficiency of development machine and improve operating cost, can not Meet efficient high yield demand.Therefore, a kind of novel, efficient there is an urgent need to develop, especially for the driving of high rigidity rock Machine cutting units.
Summary of the invention
The present invention provides the alternatively distributed intensive cutting part of heading machine of a kind of hobboing cutter and pick, the hobboing cutter and pick Alternatively distributed intensity cutting part of heading machine include big gun head, intensive toothholder, intensive pick, disk cutter, helical blade, Monodentate toothholder and common pick;
Intensive toothholder is in a strip shape, and the quantity of intensive toothholder is equal with the item number of helix for being arranged in big gun crown end, The helix at every intensive corresponding big gun crown end of toothholder, the corresponding helix of the shape of every intensive toothholder Line style is identical, and every intensive toothholder is weldingly fixed on big gun crown end along corresponding helix;
There are multiple intensive pick installation positions and multiple disk cutter installation positions, intensive pick peace on intensive toothholder Dress position and disk cutter installation position are arranged alternately, installation one intensive pick, Mei Gepan in each intensity pick installation position One disk cutter is installed in shape hobboing cutter installation position;
It is further fixed on helical blade between big gun crown end and the bottom of big gun head, along the direction of rotation of helical blade in big gun Multiple monodentate toothholders are fixed on head, a common pick is respectively mounted in each monodentate toothholder.
The intensity pick installation position is equipped with intensive pick mounting hole, and the intensity pick insertion is intensive to cut In tooth mounting hole, it is equipped with pin hole on the intensity pick installation position and the intensive pick, it will be described by pin Intensive pick is fixed in the intensive pick installation position.
The disk cutter installation position is equipped with hobboing cutter mounting groove and pin hole, and the disk cutter is equipped with pin hole, The disk cutter is mounted in hobboing cutter mounting groove by pin, disk cutter can roll in hobboing cutter mounting groove around pin It is dynamic.
The intensity toothholder, the intensive pick installation position and the disk cutter installation position are integrally formed.
The cylindrical section bottom end of the common pick is equipped with card slot, and the monodentate toothholder is equipped with mounting hole, the circle of common pick Shell of column is inserted into the mounting hole and cylindrical section bottom end is exposed out of mounting hole, and is caught in the card slot using annular retaining ring, general Logical pick and monodentate toothholder are clearance fit.
The material of the annular retaining ring is metal.
The quantity of the intensity toothholder is 2,3 or 4.
The present invention falls off serious phenomenon for the pick serious wear and toothholder at cutting part of heading machine big gun crown end, according to cutting Portion big gun crown end pick and toothholder the stress feature bigger than cutting units other position stress are cut, traditional cutting part of heading machine is carried out It improves, i.e., the monodentate toothholder at cutterhead big gun crown end is replaced with improved intensive toothholder, and by disk cutter and intensity Pick is alternately installed on intensive toothholder;Intensive toothholder and big gun crown end in the present invention realize fixed connect by welding It connects, compared in big gun crown end interval welding monodentate toothholder, considerably increases the bonding area between toothholder and big gun head, therefore when peace When some intensity pick on intensive toothholder is larger by impact force, impact force is born by intensive toothholder, greatly The phenomenon that avoiding toothholder from falling off;By welding intensive toothholder in the present invention, can be installed more on the limited area in big gun crown end More picks, and then increase the pick density at big gun crown end, reduce the concentration stress of single pick, meanwhile, disk cutter and intensive Type pick is alternately distributed, and disk cutter can be made to carry out being intended to split to rock before intensive pick cutting rock, alleviate big gun significantly Crown end pick is seriously worn, so that the replacement cycle of all picks is almost equal on entire big gun head, reduces pick more Change number and downtime, be of great significance to the working efficiency for improving development machine, at the same reduce the concentration of single pick by Power also can be effectively prevented toothholder and fall off, and be beneficial to reduce maintenance cost;And in the present invention the intensive toothholder of bar shaped shape It is identical as the line style of helix of big gun crown end arrangement, broken rock can be effectively discharged.In the present invention Cutting units is compact-sized, reasonable, simple, has wide applicability.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of hobboing cutter provided by the invention and the alternatively distributed intensive cutting part of heading machine of pick;
Fig. 2 is intensive toothholder and big gun head position view provided by the invention;
Fig. 3 is intensive toothholder position provided by the invention arrangement schematic diagram;
Fig. 4 is the structural schematic diagram of common pick provided by the invention;
Fig. 5 is the structural schematic diagram of monodentate toothholder provided by the invention;
Fig. 6 is the assembling schematic diagram of monodentate toothholder and common pick provided by the invention;
Fig. 7 is the structural schematic diagram of intensive pick provided by the invention;
Fig. 8 is the structural schematic diagram of intensive toothholder provided by the invention;
Fig. 9 is the structural schematic diagram of disk cutter provided by the invention;
Figure 10 is the assembling schematic diagram of intensive toothholder and intensive pick and disk cutter provided by the invention.
Wherein,
1 big gun head, 11 big gun crown ends, 12 big gun head central axis;2 intensive toothholders, 21 intensive pick installation positions, 22 dish types Hobboing cutter installation position, 23 intensive pick mounting holes, 24 pin hole a, 25 hobboing cutter mounting grooves, 26 pin hole b;3 intensive picks, 31 Pin hole c;4 disk cutters, 41 pin hole d;5 helical blades;6 monodentate toothholders, 61 mounting holes;7 common picks, 71 card slots;8 pins Nail;9 annular retaining rings.
Specific embodiment
When making cutterhead, can according to the actual situation for example the size of big gun head and situations such as the hardness of coal petrography in big gun head In the prior art monodentate toothholder is welded and fixed along helix, finally in list in the helix of upper arrangement fair amount on big gun head Pick setting in tooth toothholder is welded on the monodentate tooth at big gun crown end along helix since the area at big gun crown end is smaller The quantity of seat also can be less, therefore the pick negligible amounts at big gun crown end, but during cutterhead work, big gun crown end is most The rock of high rigidity is first contacted, therefore the pick abrasion at big gun crown end is more serious, influences working efficiency.
As shown in Figures 1 to 10, the present invention provides the alternatively distributed intensive tunneling machine cuttings of a kind of hobboing cutter and pick Portion, the hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick include big gun head 1, intensive toothholder 2, intensive pick 3, Disk cutter 4, helical blade 5, monodentate toothholder 6 and common pick 7;
In the present invention, when making cutting units, it is also desirable to according to the actual situation on big gun head 1 and 11 row of big gun crown end The helix of cloth fair amount, wherein intensive toothholder 2 is in a strip shape, the quantity of intensive toothholder 2 and is arranged in big gun crown end 11 Helix item number it is equal, the helix at the corresponding big gun crown end 11 of every intensive toothholder 2, every intensive toothholder 2 The corresponding helix of shape line style it is identical, every intensive toothholder 2 is welded and fixed along corresponding helix At big gun crown end 11, the quantity of intensive toothholder 2 can be two, three or four, the big gun crown in Fig. 1, Fig. 2 and Fig. 3 End 11 is placed with two helixes, therefore is fixedly welded two intensive toothholders 2 at big gun crown end 11;
There are multiple intensive pick installation positions 21 and multiple disk cutter installation positions 22 on intensive toothholder 2, it is intensive Pick installation position 21 and disk cutter installation position 22 are arranged alternately, and install an intensity in each intensity pick installation position 21 Pick 3, each disk cutter installation position 22 is interior to install a disk cutter 4;
Helical blade 5 is further fixed between big gun crown end 11 and the bottom of big gun head 1, helical blade 5 is along positioned at big gun head The helix arranged between top 11 and the bottom of big gun head 1 is weldingly fixed on big gun head 1, and along the rotation side of helical blade 5 To, by the way that multiple monodentate toothholders 6 are welded and fixed, multiple monodentate toothholders 6 are close to helical blade 5 close to big gun crown end 11 on big gun head 1 Side, and reinforced between multiple monodentate toothholders 6 and helical blade 5 also by welding, be respectively mounted in each monodentate toothholder 6 One common pick 7.Wherein, the structure of each monodentate toothholder 6 is all the same, and part monodentate toothholder 6 and helical-blade are omitted in Fig. 1 The structure of piece 5;
In the present invention, as shown in figs, intensive pick installation position 21 is equipped with intensive pick mounting hole 23, intensive pick 3 is inserted into intensive pick mounting hole 23, carries out radial positioning to intensive pick 3, such as Fig. 7, Fig. 8 and Shown in Figure 10, intensive pick installation position 21 is equipped with pin hole a24, also is provided with pin hole c31 on intensive pick 3, passes through Intensive pick 3 is fixed in intensive pick installation position 21 by pin 8, carries out axially position to intensive pick 3.
As shown in figure 8, disk cutter installation position 22 is equipped with hobboing cutter mounting groove 25 and pin hole b26, as shown in figure 9, disk Shape hobboing cutter 4 is equipped with pin hole d41 and disk cutter 4 is mounted on hobboing cutter mounting groove 25 by pin 8 as shown in figs Interior, the pin 8 that disk cutter 4 can pass around its center rolls in hobboing cutter mounting groove 25.
Intensive toothholder 2, intensive pick installation position 21 and disk cutter installation position 22 in the present invention are integrally formed, Intensive toothholder 2 is produced by casting and forming, by being machined to intensive toothholder 2, such as fluting, drilling etc. It is machined on the intensive toothholder 2 that casting is completed and processes intensive pick installation position 21 and disk cutter installation position 22.
As shown in figure 4, the cylindrical section bottom end of common pick 7 is equipped with card slot 71, as shown in figure 5, monodentate toothholder 6 is equipped with installation The cylindrical section in hole 61, common pick 7 is inserted into mounting hole, radial positioning is carried out to common pick 7, as shown in fig. 6, cylindrical section bottom End is exposed out of mounting hole 61, and is caught in card slot 71 using annular retaining ring 9, carries out axially position, common pick to common pick 7 7 with monodentate toothholder 6 be clearance fit, wherein the material of annular retaining ring 9 is metal, such as can be iron.
Hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick in the present invention is as follows in the principle of work: spiral Blade 5, monodentate toothholder 6 and intensive toothholder 2 can make rotating motion around big gun head central axis 12 together with big gun head 1, therefore Intensive pick 3 in intensive pick installation position 21, the disk cutter 4 in disk cutter installation position 22 and position It can make rotating motion simultaneously in the common pick 7 in monodentate toothholder 6, realize the cutting to rock.
The present invention falls off serious phenomenon for the pick serious wear and toothholder at cutting part of heading machine big gun crown end, according to cutting Portion big gun crown end pick and toothholder the stress feature bigger than cutting units other position stress are cut, traditional cutting part of heading machine is carried out Improve, i.e., replace the improved intensive toothholder 2 of the monodentate toothholder 6 at cutterhead big gun crown end 11, and by disk cutter 22 with Intensive pick 3 is alternately installed on intensive toothholder 2;Intensive toothholder 2 and big gun crown end 11 in the present invention pass through welding It achieves a fixed connection, with compared with big gun crown end 11 is spaced welding monodentate toothholder 6, considerably increases the weldering between toothholder and big gun head 1 Junction product, therefore when some the intensity pick 3 being mounted on intensive toothholder 2 is larger by impact force, impact force is by close The phenomenon that collection type toothholder 2 is born, and greatly toothholder is avoided to fall off;It, can be at big gun crown end by welding intensive toothholder 2 in the present invention More picks are installed on 11 limited areas, and then increase the pick density at big gun crown end 11, reduce the concentration of single pick by Power, meanwhile, disk cutter 4 is alternately distributed with intensive pick 3, and disk cutter 4 can be made right before intensive 3 cutting rock of pick Rock carries out being intended to split, and alleviates being seriously worn for 11 pick of big gun crown end significantly, so that all picks on entire big gun head 1 Replacement cycle is almost equal, reduces pick replacement number and downtime, has important meaning to the working efficiency for improving development machine Justice, while the concentration stress of single pick is reduced, toothholder also can be effectively prevented and fall off, be beneficial to reduce maintenance cost;And this The shape of the intensive toothholder 2 of bar shaped is identical as the line style of helix that big gun crown end 11 is arranged in invention, can be to after broken Rock be effectively discharged.Cutting units in the present invention is compact-sized, reasonable, simple, has wide applicability.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick, which is characterized in that the hobboing cutter and pick are handed over Intensive cutting part of heading machine for distribution includes big gun head, intensive toothholder, intensive pick, disk cutter, helical blade, list Tooth toothholder and common pick;
Intensive toothholder is in a strip shape, and the quantity of intensive toothholder is equal with the item number of helix for being arranged in big gun crown end, and every The helix at the corresponding big gun crown end of intensive toothholder, the line style of the corresponding helix of the shape of every intensive toothholder Identical, every intensive toothholder is weldingly fixed on big gun crown end along corresponding helix;
There are multiple intensive pick installation positions and multiple disk cutter installation positions, intensive pick installation position on intensive toothholder It is arranged alternately with disk cutter installation position, installation one intensive pick in each intensity pick installation position, each dish type rolling One disk cutter is installed in knife installation position;
It is further fixed on helical blade between big gun crown end and the bottom of big gun head, along the direction of rotation of helical blade on big gun head Multiple monodentate toothholders are fixed, are respectively mounted a common pick in each monodentate toothholder.
2. hobboing cutter according to claim 1 and the alternatively distributed intensive cutting part of heading machine of pick, which is characterized in that institute It states intensive pick installation position and is equipped with intensive pick mounting hole, the intensity pick is inserted into intensive pick mounting hole It is interior, it is equipped with pin hole on the intensity pick installation position and the intensive pick, by pin by described intensive section Tooth is fixed in the intensive pick installation position.
3. hobboing cutter according to claim 1 and the alternatively distributed intensive cutting part of heading machine of pick, which is characterized in that institute Disk cutter installation position is stated equipped with hobboing cutter mounting groove and pin hole, the disk cutter is equipped with pin hole, will by pin The disk cutter is mounted in hobboing cutter mounting groove, and disk cutter can roll in hobboing cutter mounting groove around pin.
4. hobboing cutter according to claim 1 and the alternatively distributed intensive cutting part of heading machine of pick, which is characterized in that institute Intensive toothholder, the intensive pick installation position and the disk cutter installation position is stated to be integrally formed.
5. hobboing cutter according to claim 1 and the alternatively distributed intensive cutting part of heading machine of pick, which is characterized in that institute The cylindrical section bottom end for stating common pick is equipped with card slot, and the monodentate toothholder is equipped with mounting hole, and the cylindrical section of common pick is inserted into institute It states in mounting hole and cylindrical section bottom end is exposed out of mounting hole, and be caught in the card slot, common pick and list using annular retaining ring Tooth toothholder is clearance fit.
6. hobboing cutter according to claim 5 and the alternatively distributed intensive cutting part of heading machine of pick, which is characterized in that institute The material for stating annular retaining ring is metal.
7. being cut according to claim 1 to the alternatively distributed intensive development machine of hobboing cutter described in any one of 6 claims and pick Cut portion, which is characterized in that the quantity of the intensity toothholder is 2,3 or 4.
CN201710881885.4A 2017-09-26 2017-09-26 A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick Active CN107461206B (en)

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Application Number Priority Date Filing Date Title
CN201710881885.4A CN107461206B (en) 2017-09-26 2017-09-26 A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick
NL2024360A NL2024360B1 (en) 2017-09-26 2019-12-02 Intensive Tunnelling Machine Cutting Portion with Hobbing Cutters and Picks in Alternate Distribution

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201710881885.4A CN107461206B (en) 2017-09-26 2017-09-26 A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick
NL2024360A NL2024360B1 (en) 2017-09-26 2019-12-02 Intensive Tunnelling Machine Cutting Portion with Hobbing Cutters and Picks in Alternate Distribution

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CN107461206B true CN107461206B (en) 2019-06-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL2024360B1 (en) * 2017-09-26 2021-01-14 Univ Shandong Science & Tech Intensive Tunnelling Machine Cutting Portion with Hobbing Cutters and Picks in Alternate Distribution

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110159293B (en) * 2019-06-05 2021-06-11 辽宁工程技术大学 Drilling and milling type cutting experiment mechanism of heading machine
CN111535826A (en) * 2020-04-08 2020-08-14 三一重型装备有限公司 Cutting tooth fixing structure, cutting part and heading machine

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US4119350A (en) * 1976-05-13 1978-10-10 Gebr. Eickhoff, Maschinenfabrik Und Eisengiesserei, M.B.H. Cutter drum
CN201433764Y (en) * 2009-06-26 2010-03-31 中国矿业大学 Cutterhead for longitudinal shaft type development machine
CN201843612U (en) * 2010-10-26 2011-05-25 煤炭科学研究总院太原研究院 Heavy-duty horizontal-shaft-type cutting cylinder for hard rock boring machine
CN202882917U (en) * 2012-09-24 2013-04-17 邵祥顺 Novel cutter head with replaceable top cutting edge
CN204899921U (en) * 2015-07-08 2015-12-23 徐工集团工程机械股份有限公司 Entry driving machine cutterhead and entry driving machine

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Publication number Priority date Publication date Assignee Title
CN107461206B (en) * 2017-09-26 2019-06-04 辽宁工程技术大学 A kind of hobboing cutter and the alternatively distributed intensive cutting part of heading machine of pick

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
US4119350A (en) * 1976-05-13 1978-10-10 Gebr. Eickhoff, Maschinenfabrik Und Eisengiesserei, M.B.H. Cutter drum
CN201433764Y (en) * 2009-06-26 2010-03-31 中国矿业大学 Cutterhead for longitudinal shaft type development machine
CN201843612U (en) * 2010-10-26 2011-05-25 煤炭科学研究总院太原研究院 Heavy-duty horizontal-shaft-type cutting cylinder for hard rock boring machine
CN202882917U (en) * 2012-09-24 2013-04-17 邵祥顺 Novel cutter head with replaceable top cutting edge
CN204899921U (en) * 2015-07-08 2015-12-23 徐工集团工程机械股份有限公司 Entry driving machine cutterhead and entry driving machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL2024360B1 (en) * 2017-09-26 2021-01-14 Univ Shandong Science & Tech Intensive Tunnelling Machine Cutting Portion with Hobbing Cutters and Picks in Alternate Distribution

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NL2024360B1 (en) 2021-01-14

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