CN107460685A - 一种飞织工艺 - Google Patents

一种飞织工艺 Download PDF

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CN107460685A
CN107460685A CN201710796963.0A CN201710796963A CN107460685A CN 107460685 A CN107460685 A CN 107460685A CN 201710796963 A CN201710796963 A CN 201710796963A CN 107460685 A CN107460685 A CN 107460685A
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杨卫东
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Dongguan Dong Fang Textile Co Ltd
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    • D06C7/00—Heating or cooling textile fabrics
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    • B32—LAYERED PRODUCTS
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    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/758—Odour absorbent
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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Abstract

本发明公开一种飞织工艺，包括以下步骤：(1)根据花型和工艺要求将编制程序导入所述的飞织机中；(2)通过飞织机织制成与物品相适配的面料；(3)将飞织机织好的面料套在相适配的物品模具上，撑开成一定形状；(4)将步骤(3)中的面料放入蒸汽机中；(5)将位于蒸汽机中加热定型的面料取出将面料从模具中取出。本发明减少了生产工序，提高了生产效率，在一定程度上降低了生产成本；另外，在面料中设置耐磨层，增加了面料的耐磨性，使飞织物品使用更长久，耐磨层为活性炭纤维层，因此，面料也具有了吸附性，能够吸附掉在使用过程中产生的刺激性气体；另外，增加了透气性，增加了温度的疏散能力，防止产生闷热的情况。

Description

一种飞织工艺
技术领域
本发明属于飞织工艺技术领域，特别涉及一种飞织工艺。
背景技术
传统的面料一般采用经建材的切片面料进行缝合及后处理制备得到，制备工 序流程长且复杂，面料花样较复杂，加工就越繁琐，成本就越高，而且裁剪缝合 的无法做到与物品完全贴合。
面对传统加工工序复杂的缺点，针织面料本身的针织网眼及设计的孔洞结构 使面料的透气性良好，但是，目前的飞织面料由于是用线编织而成，所以用飞织 面料编织成的东西的耐磨性比较低，往往用不了多久就会损坏，因此，飞织面料 需要能达到耐磨的效果。
发明内容
本发明的目的在于针对上述现有技术的不足，提供一种飞织工艺，能克服现 有的飞织面料耐磨性低、透气性差的问题。
为了实现上述目的，本发明采用以下技术方案：
一种飞织工艺，包括以下步骤：
(1)根据花型和工艺要求在飞织机的纱嘴上穿上所需纱线，将编制程序导 入所述的飞织机中；
(2)通过飞织机织制成与物品相适配的面料；
(3)将飞织机织好的面料套在相适配的物品模具上，撑开成一定形状；
(4)将步骤(3)中的面料放入蒸汽机中，进行加热定型，所述蒸汽机的温 度为150°-200°，且加热时间为50-100s；
(5)将位于蒸汽机中加热定型的面料取出，在面料温度降低后，将面料从 模具中取出。
优选地，所述纱线为100D的涤纶或者100D的涤纶高弹纱包裹20D的氨纶形 成的包芯纱。
优选地，所述步骤(4)中蒸汽机的温度为180°，加热时间为80s。
优选地，所述模具为鞋型、箱包形状、各类服装型或平板型。
优选地，所述飞织面料中设有耐磨层和透气层。
优选地，所述透气层的中设有通孔，且所述通孔的纵切面形状为锥形，且下 大上小。
优选地，所述耐磨层为活性炭纤维层。
本发明有益效果是：本发明减少了生产工序，提高了生产效率，在一定程度 上降低了生产成本；另外，在面料中设置耐磨层，增加了面料的耐磨性，使飞织 物品使用更长久，耐磨层为活性炭纤维层，因此，面料也具有了吸附性，能够吸 附掉在使用过程中产生的刺激性气体；另外，增加了透气性，增加了温度的疏散 能力，防止产生闷热的情况。
具体实施方式
结合实施例对本发明做进一步的说明。
一种飞织工艺，包括以下步骤：
(1)根据花型和工艺要求在飞织机的纱嘴上穿上所需纱线，将编制程序导 入所述的飞织机中；
(2)通过飞织机织制成与物品相适配的面料；
(3)将飞织机织好的面料套在相适配的物品模具上，撑开成一定形状；
(4)将步骤(3)中的面料放入蒸汽机中，进行加热定型，所述蒸汽机的温 度为150°-200°，且加热时间为50-100s；
(5)将位于蒸汽机中加热定型的面料取出，在面料温度降低后，将面料从 模具中取出。
实施例1：
本实施例中以一种飞织鞋为例阐述飞织工艺过程。
一种飞织鞋，包括飞织鞋面和鞋底，所述飞织鞋面包括内层和外层，所述外 层包括图案层，所述图案层的内腔设有耐磨层，所述耐磨层的内腔设置有透气层， 所述透气层的内腔设有飞织面料层；其中，外层形成外层鞋头部、外层鞋身部、 外层后根部以及外层鞋口部；所述内层包括对应所述外层鞋头部设置的内层鞋头 部、对应所述外层鞋身部设置的内层鞋身部、对应外层后根部设置的内层后根部 以及对应所述外层鞋口部设置的内层鞋口部；所述鞋底上设有卡槽，所述飞织鞋 面的边缘嵌入卡槽使飞织鞋面与鞋底连接，另外，鞋底上设有减震囊，且所述减 震囊突出鞋底底面。
一种飞织鞋面的制备工艺，包括以下步骤：
(1)根据鞋面的花型和工艺要求在飞织机的纱嘴上穿上所需纱线，将编制 程序导入所述的飞织机中，本实施例中，纱线为采用色纱和低熔丝；
(2)通过飞织机织制成与脚型相适配的一体鞋面，所述鞋面包括内层和外 层，所述外层包括图案层，所述图案层的内腔设有耐磨层，所述耐磨层的内腔设 置有透气层，所述透气层的内腔设有飞织面料层，其中，所述耐磨层为活性炭纤 维层，所述透气层包括透气芯层和弹性芯层，且所述透气芯层位于弹性芯层内腔； 所述飞织机按照起口、外层鞋头部、外层鞋身部、外层后根部、外层鞋口部、内 层鞋口部、内层后根部、内层鞋身部和内层鞋头部的顺序编织；所述外层鞋口部 和所述内层鞋口部均由氨纶包芯纱交织而成，氨纶包芯纱为100D的涤纶或者 100D的涤纶高弹纱包裹20D的氨纶形成的包芯纱；
(3)将飞织机织好的一体鞋面套进相适配的鞋楦中，将一体鞋面呈鞋型状 撑开，其中，将所述内层与外层从所述外层鞋口部与内层鞋口部处进行穿套，将 所述内层套入所述外层，形成双层的鞋面本体，其中，所述透气层的中设有通孔， 且所述通孔的纵切面形状为锥形，且下大上小；
(4)将步骤(3)中的鞋面放入蒸汽机中，进行加热定型，所述蒸汽机的温 度为180°，且加热时间为90s；
(5)将位于蒸汽机中加热定型的鞋面取出，在鞋面温度降低后，将鞋面从 鞋楦中取出。
(6)将鞋面与鞋底配合固定连接，形成飞织鞋。
实施例2：
本实施例以服装为例阐述飞织工艺。
本实施例的服装为上衣(前开口)，且所述上衣面料包括耐磨层和透气层， 其中耐磨层为活性炭纤维层，所述透气层的中设有通孔，且所述通孔的纵切面形 状为锥形，且下大上小。
一种飞织服装的制备工艺，包括以下步骤：
(1)根据服装上衣的花型和工艺要求在飞织机的纱嘴上穿上所需纱线，将 编制程序导入所述的飞织机中，本实施例中，纱线为100D的涤纶或者100D的涤 纶高弹纱包裹20D的氨纶形成的包芯纱；
(2)通过飞织机织制成与上衣相适配的面料，在飞织过程中，是按领口、 背后、左右袖、前身的顺序进行，同时前身部分是分成两部分进行飞织；
(3)将飞织机织好的面料套在相适配的相应模具上，撑开成上衣的形状；
(4)将步骤(3)中的面料放入蒸汽机中，进行加热定型，所述蒸汽机的温 度为150°-200°，且加热时间为50-100s；
(5)将位于蒸汽机中加热定型的面料取出，在面料温度降低后，将面料从 模具中取出，并在相应位置缝制纽扣。
本发明通过上述两个实施例进行阐述，当然，并不仅仅限于两个实施例，还 可以应用到其他物品上，例如，箱包类物品、床上用品、手机壳、表带、服装类 等等。
本发明减少了生产工序，提高了生产效率，在一定程度上降低了生产成本； 另外，在外层设置耐磨层，增加了面料的耐磨性，使飞织物品使用更长久，耐磨 层为活性炭纤维层，因此，面料也具有了吸附性，能够吸附掉在使用过程中产生 的刺激性气体；另外，增加了透气性，增加了温度的疏散能力，防止产生闷热的 情况。
在此说明书中，本发明已参照其特定的实施例作了描述。但是，很显然仍可 以做出各种修改和变换而不背离本发明的精神和范围。因此，说明书应被认为是 说明性的而非限制性的。

Claims (7)

1.一种飞织工艺，其特征在于，包括以下步骤：
(1)根据花型和工艺要求在飞织机的纱嘴上穿上所需纱线，将编制程序导入所述的飞织机中；
(2)通过飞织机织制成与物品相适配的面料；
(3)将飞织机织好的面料套在相适配的物品模具上，撑开成一定形状；
(4)将步骤(3)中的面料放入蒸汽机中，进行加热定型，所述蒸汽机的温度为150°-200°，且加热时间为50-100s；
(5)将位于蒸汽机中加热定型的面料取出，在面料温度降低后，将面料从模具中取出。
2.根据权利要求1所述的飞织工艺，其特征在于，所述纱线为100D的涤纶或者100D的涤纶高弹纱包裹20D的氨纶形成的包芯纱。
3.根据权利要求2所述的飞织工艺，其特征在于，所述步骤(4)中蒸汽机的温度为180°，加热时间为80s。
4.根据权利要求1-3任意一项所述的飞织工艺，其特征在于，所述模具为鞋型、箱包形状、各类服装型或平板型。
5.根据权利要求1-3任意一项所述的飞织工艺，其特征在于，所述飞织面料中设有耐磨层和透气层。
6.根据权利要求5所述的飞织鞋面的制备工艺，其特征在于，所述透气层的中设有通孔，且所述通孔的纵切面形状为锥形，且下大上小。
7.根据权利要求5所述的飞织鞋面的制备工艺，其特征在于，所述耐磨层为活性炭纤维层。
CN201710796963.0A 2017-09-06 2017-09-06 一种飞织工艺 Pending CN107460685A (zh)

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Application publication date: 20171212