CN107435414A - A kind of assembled fire-retardant heat insulation freezer wall element and its production method - Google Patents
A kind of assembled fire-retardant heat insulation freezer wall element and its production method Download PDFInfo
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- CN107435414A CN107435414A CN201610353754.4A CN201610353754A CN107435414A CN 107435414 A CN107435414 A CN 107435414A CN 201610353754 A CN201610353754 A CN 201610353754A CN 107435414 A CN107435414 A CN 107435414A
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- Prior art keywords
- wall element
- plate
- freezer wall
- inorfil
- layer
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of assembled fire-retardant heat insulation freezer wall element, including sandwich layer, top layer and support frame, four sides of square sandwich layer are wrapped up on top layer, and two support frames are embedded in top layer from the upper bottom surface of sandwich layer respectively and are secured to；Sandwich layer is that inorfil packing material and inorfil spraying binder coordinate synchronous spraying filling to be formed；Top layer is surrounded jointly by the metal frame of shingle nail and semi-surrounding, and metal frame includes metal decking and is separately positioned on first connecting plate and the second connecting plate at metal decking both ends, the splicing for adjacent freezer wall element.Invention additionally discloses the production method of above-mentioned wall element, mainly comprise the following steps：Splice case structure, fixing mould, spraying filling, sizing form removal.The present invention relates to building field, there is provided a kind of bulk strength and heat-insulating property is high, fire resistance significantly increases assembled fire-retardant heat insulation freezer wall element and its production method of molding spraying filling.
Description
Technical field
The present invention relates to building field, more particularly to a kind of assembled fire-retardant heat insulation freezer wall element and its
Production method.
Background technology
Freezer is the indispensable building for being incubated storing and fresh-keeping kinds of goods, it is desirable to the basic performance such as is incubated, seals, together
When to performances such as the fire prevention of freezer wall, freeze-thawing resistants it is also proposed that high requirement.And conventional art often uses
The organic insulation materials such as polyurethane, expanded polystyrene (EPS), foamable phenolic are bonded metallic plate with both sides and are made,
Its shortcoming is using a large amount of binding agents but is difficult to ensure that bonding is uniform, and internal layer organic heat-insulating foaming layer is because cold and hot
Expand with heat and contract with cold excessive caused by temperature change and peeled off with top layer, cause wallboard strength, insulation, seal
It can be deteriorated.Patent 200710085358.9 discloses a kind of composite adiabatic external wall panel and assembled with earthquake-proof frame
Technique, the wallboard formed among it by insulation foam plate and the pressing of both sides waterproof fireproofing plate adhesive, is still deposited
In the deficiency that top layer is easily peeled off with insulation intermediate layer；And one disclosed in patent CN201410121525.0
Kind polyurethane composite panels, especially sand is used to prevent polyurethane and surface plate from being come off because of temperature change
Slurry, steel wire etc. bond.The stripping problem for solving top layer and sandwich layer has been visible as, pressed using adhesive,
The methods such as mortar, steel wire are again excessively cumbersome.
The content of the invention
It is an object of the invention to provide the dress that a kind of bulk strength and heat-insulating property height, fire resistance significantly increase
Production method with formula fire-retardant heat insulation freezer wall element and its molding spraying filling.
For achieving the above object, present invention offer can a kind of assembled fire-retardant heat insulation freezer wall list
Member, assembly form assembling-type metal casing, it is characterised in that including sandwich layer, top layer and support frame,
Four sides of the square sandwich layer are wrapped up on the top layer, and support frame as described above is strip section bar, and two
Individual support frame as described above is embedded in the top layer from the upper bottom surface of the sandwich layer respectively and is secured to；
The sandwich layer is that inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out
Fill to be formed；
The top layer is surrounded jointly by the metal frame of shingle nail and semi-surrounding, and the metal frame includes metal covering
Plate and the first connecting plate and the second connecting plate for being separately positioned on metal decking both ends, the first connecting plate and
Two connecting plates are correspondingly arranged on the groove to match or projection, the splicing for adjacent freezer wall element.
Preferably, support frame as described above section is into fluted body, including bottom plate and two side plates, two branch
The side plate of support is oppositely arranged.
Preferably, support frame as described above is metal material, wooden, plastic material or Wood-plastic.
Preferably, the metal frame is that sheet metal bending forms.
Preferably, first connecting plate is provided with first raised and the first groove, second connecting plate
On be correspondingly arranged on the described first raised the second groove matched and the with first matching grooves
Two is raised.
Preferably, the shingle nail stacks together for one or more layers sheet material is compound.
Preferably, the sheet material be plasterboard, it is calcium silicate board, glass magnesium board, block of glass wool, ceramic plate, anti-
Fiery plate, abatvoix, carbon felt plate, fiber reinforced cement board, foamed ceramic plate, foamed glass plate, foaming
Cement plate, pearlite slab, medium-density plate, Europe deals, metallic plate, wood-plastic board or woodwork plate.
Preferably, the inorfil packing material is granulated wool, mineral wool, rock wool, alumina silicate fibre
And ceramic fibre.
Preferably, the inorfil spraying binder can be acrylic compounds, organic silicon, starch,
Epoxy resin, vinyl acetate class, silicates or phosphoric acid salt binding agent.
Preferably, the packed density of the sandwich layer is 40-300Kg/m3.
Present invention also offers the production method of above-mentioned freezer wall element, comprise the following steps：
1) splice fixing support rack, metal frame, and reserved shingle nail, be spliced into the box of one side opening
Structure；
2) fixing mould around the case structure of opening, mould and the case structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in case structure；
4) after material layer to be filled is full of case structure, the fixed shingle nail retained is installed, and retaining
Shingle nail outer surface fixing mould, be close to it；
5) mould is removed after material layer sizing to be filled.
Compared to the prior art the present invention, has the advantages that：
The sandwich layer of the present invention forms inorfil mutually bonding one simultaneously for inorfil by spraying filling
Bond and be integrally formed with outer layer metal frame and shingle nail, because it is inorganic material, with outer layer inorganic plate
Or the expansion coefficient similar of metal material, thus can avoid producing ectonexine stripping for circumstance of temperature difference change
From ensure that bulk strength and closed, heat-insulating property, especially fire resistance significantly improves.
The present invention uses the nonmetal plate of the sheet material such as metal outer and plasterboard, calcium silicate board, with spraying
Mode fills inorfil, and mutually bonding is integrally formed inorfil inside wall, and spray pattern avoids
Foamed polystyrene board, phenolic foam plate, foaming perlite, foamed ceramic, foamed glass, rock wool
A large amount of processes such as cut and position, splice, mat formation as needs such as intermediate layers, greatly save man-hour and into
This.
The present invention shingle nail can be one or more layers it is compound so as to realize the sound insulation of wall, insulation, prevent
Fire, decoration functions.
The freezer wall that the freezer wall element of the present invention is spliced into can carry out two-layer wall interval air layer
Parallel installation, to meet superelevation heat-insulating property needs.
The present invention can design according to Sizes and carry out the production of computer control machinery metaplasia, adapt to factory lines
Automated job, realize and customize industrialized mass production.
Brief description of the drawings
Fig. 1 is assembled fire-retardant heat insulation freezer wall element schematic perspective view；
Fig. 2 is assembled fire-retardant heat insulation freezer wall element schematic cross-section；
Fig. 3 is metal frame schematic diagram；
Fig. 4 is open box structural representation；
Fig. 5 is that open case structure and mould fix schematic diagram；
Fig. 6 is that encapsulant layer sprays box structural representation；
Fig. 7 is the mould and freezer wall element schematic diagram after assembly completely.
Reference：1- sandwich layers, 2- top layers, 201- shingle nails, 202- metal frames, 2021- metal deckings,
The connecting plates of 2022- first, the connecting plates of 2023- second, the projections of 2024- first, the grooves of 2025- first, 2026-
Second groove, the projections of 2027- second, the folded plates of 2028- first, the folded plates of 2029- second, 3- support frames, 401-
All templates, 402- cope plates, 403- lower templates, 5- inorfils stuff-spraying pipe, 6- binder guns.
Embodiment
To make the goal of the invention of the present invention, technical scheme and beneficial effect of greater clarity, with reference to
Accompanying drawing illustrates to embodiments of the invention, it is necessary to explanation is, in the case where not conflicting, this Shen
Please in embodiment and embodiment in feature can mutually be combined.
Fig. 1 and Fig. 2 is assembled fire-retardant heat insulation freezer wall element, and multiple freezer wall elements are mutual
Spicing forming type wall, form the freezer of insulation storing and fresh-keeping kinds of goods.Fig. 1 is assembled fire-retardant heat insulation freezer
Wall element schematic perspective view, as shown in figure 1, assembled fire-retardant heat insulation freezer wall element includes sandwich layer
1st, top layer 2 and support frame 3.Support frame 3 is strip section bar, and two support frames 3 are parallel up and down respectively
The upper bottom surface of sandwich layer 1 is arranged on, top surface and bottom surface as freezer wall element；The section of support frame 3
It is oppositely arranged into fluted body, including bottom plate and two side plates, the side plate of two support frames 3；Support frame 3
Both ends and top layer 2 connect, and both ends be processed into respectively it is identical with the shape of the junction of top layer 2；Support
Frame 3 is metal material, wooden, plastic material or Wood-plastic.Wrap up four sides of sandwich layer 1 in top layer 2
Face, top layer 2 are hollow tubular structure.Fig. 2 is that assembled fire-retardant heat insulation freezer wall element section shows
It is intended to, as shown in Fig. 2 top layer is surrounded jointly by the metal frame 202 of shingle nail 201 and semi-surrounding, core
Layer 1 is clipped between shingle nail 201 and metal frame 202, and sandwich layer 1 is inorfil packing material and inorganic fibre
Tieing up spraying binder coordinates synchronous spraying filling to be formed；Inorfil packing material by granulated wool, mineral wool,
Rock wool, aluminium silicate fiber peacekeeping ceramic fibre, inorfil spraying binder can be acrylic compounds, organosilicon
Class, starch, epoxy resin, vinyl acetate class, silicates or phosphoric acid salt binding agent；Sandwich layer
1 packed density is 40-300Kg/m3.Shingle nail 201 is combined for double sheets, or one
Layer or multi-layered board is compound stacks together, sheet material can be plasterboard, calcium silicate board, glass magnesium board, mineral wool
Plate, ceramic plate, fire-proof plate, abatvoix, carbon felt plate, fiber reinforced cement board, foamed ceramic plate, foaming
Glass plate, cement board, pearlite slab, medium-density plate, Europe deals, metallic plate, wood-plastic board or wood
Work plate.The support frame 3 of fluted body is embedded between shingle nail 201 and metal frame 202, and is secured to respectively.
Thus, support frame 3, shingle nail 201 and metal frame 202, which are fixed, defines hollow structure, and sandwich layer 1
Filling is wherein.
Fig. 3 is metal frame schematic diagram, is formed as shown in figure 3, the metal frame is sheet metal bending,
It includes metal decking 2021 and is separately positioned on first connecting plate 2022 at the both ends of metal decking 2021
With the second connecting plate 2023, the first connecting plate 2022 and the second connecting plate 2023 are correspondingly arranged on phase
The groove or projection matched somebody with somebody, the splicing for adjacent freezer wall element.First connecting plate 2022 is provided with
First projection 2024 and first groove 2025, be correspondingly arranged on the second connecting plate 2023 with it is first convex
The second projection 2027 for playing the second groove 2026 of 2024 matchings and being matched with the first groove 2025.Separately
Outside, one end of the first connecting plate and the second connecting plate has also been arranged oppositely the first flanging 2028 and respectively
Two flangings 2029, it is easy to overlap with shingle nail and fixes.First connecting plate and the second connecting plate are as cold
The Mosaic face of storehouse wall element and adjacent cells, the first connecting plate and adjacent freezer of a freezer wall element
Second connecting plate of wall element is close to, and first raised the second groove with adjacent freezer wall element is formed
Grafting, and the first groove then convexes to form grafting with the second of adjacent freezer wall element, so as to adjacent two
Individual freezer wall element forms splicing by the first connecting plate and the second connecting plate.And raised and groove is inserted
Binding is configured to tortuous Mosaic face, and adjacent freezer wall element can form broken line thermal resistance road by the Mosaic face
Footpath.
The production method of above-mentioned assembled fire-retardant heat insulation freezer wall element, need to reserve shingle nail, its is main
Step is as follows：First, shingle nail is reserved, support frame, metal frame 202 are connected, are spliced into one
The open case structure in face, as shown in figure 4, Fig. 4 is open box structural representation, lack shingle nail
Hollow structure form opening case structure.Secondly, by the stent around the case structure of opening
Tool, mould is close to the case structure outer surface of opening, as shown in figure 5, Fig. 5 is open case structure
Schematic diagram is fixed with mould, open box structure level is placed, and lower template 403 contacts with metal frame 202
Face is plane, and area is not less than the plane on produced top layer 2, and lower template 403 can fix, Zhou Mo
The size and dimension of plate 401 should match with the surface of corresponding support frame 3 or metal frame 202, and not
Upper module is set, ensures the space of filling.Again, inorfil packing material and inorfil are sprayed
Adhesive coordinates synchronous spraying to be filled into case structure in open-mouth, as shown in fig. 6, Fig. 6 is filling
Material layer sprays box structural representation, and inorfil packing material is sprayed into by inorfil stuff-spraying pipe 5
In case structure, one or more binder guns 6 are set around the spray of inorfil stuff-spraying pipe 5, glued
Mixture spray gun 6 sprays to inorfil surface spraying atomized adhesive in case structure, and inorfil
Stuff-spraying pipe 5 and binder gun 6 spray to be synchronous, and spraying method filling makes inorfil inside wall
Mutually bond and be integrally formed and be integrally formed with metal frame and support frame in spraying while bonding.Filling
After material layer is full of, fixed reserved shingle nail, and the fixing mould on the shingle nail of reservation are installed, made
Its surface is close to, as shown in fig. 7, Fig. 7 is the mould and freezer wall element schematic diagram after assembly completely,
Shingle nail 201 is connected with corresponding support frame and metal frame 202, and sets what is be close to thereon
Cope plate 402, cope plate 402 can be that artificial mobile fixation or automation equipment are realized by programme-control.
Finally, mould is removed after material formable layer to be filled, completes assembled fire-retardant heat insulation freezer wall element
Production.Inorfil stuff-spraying pipe 5 and binder gun 6 can according to circumstances be arranged to removable and rotate
Structure, in order to by hollow space filling in place, or fixed inorganic fiber stuff-spraying pipe 5 and adhesive spray
Rifle 6 and the mobile case structure for being provided with mould ensure that filling station fills in place.
, only need to be successively by polylith metal box plate when installing the assembled fire-retardant heat insulation freezer wall element
Wall is spliced into by the projection and groove on top layer, it is easy for installation quick.
The invention discloses a kind of assembled fire-retardant heat insulation freezer wall element and its production method, its sandwich layer
For inorfil by spray filling formed inorfil mutually bond one and with outer layer metal frame and wall
Panel is bonded and is integrally formed, because it is inorganic material, the expansion with outer layer inorganic plate or metal material
Coefficient similar, thus can avoid producing ectonexine stripping for circumstance of temperature difference change, it ensure that bulk strength
With closed, heat-insulating property, especially fire resistance significantly improves.Using metal outer and plasterboard, silicic acid
The nonmetal plate of the sheet materials such as calcium plate, inorfil is filled with spraying method, inorfil is inside wall
Mutually bonding is integrally formed, and spray pattern avoids foaming perlite, foamed ceramic, foamed glass, rock
Cotton such as cuts and positioned, splices, mating formation as needs such as intermediate layers at a large amount of processes, greatly save man-hour and
Cost.Shingle nail can be that one or more layers is compound to realize the sound insulation of wall, insulation, fire prevention, dress
Adorn function.The freezer wall that the freezer wall element of the present invention is spliced into can carry out two-layer wall interval air
The parallel installation of layer, to meet superelevation heat-insulating property needs.The present invention can design according to Sizes and carry out electricity
Brain control machinery metaplasia is produced, and adapts to factory lines automated job, is realized and is customized industrial mass life
Production.
Although disclosed embodiment is as above, its content is only to facilitate understand the present invention
Technical scheme and the embodiment that uses, be not intended to limit the present invention.Technology belonging to any present invention
Technical staff in field, can be with the premise of disclosed core technology scheme is not departed from
Any modification and change, but the protection domain that the present invention is limited are made in the form and details of implementation, still
The scope that must be limited by appended claims is defined.
Claims (11)
1. a kind of assembled fire-retardant heat insulation freezer wall element, assembly forms assembling-type metal casing, its
It is characterised by, including sandwich layer, top layer and support frame,
Four sides of the square sandwich layer are wrapped up on the top layer, and support frame as described above is strip section bar, and two
Individual support frame as described above is embedded in the top layer from the upper bottom surface of the sandwich layer respectively and is secured to；
The sandwich layer is that inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out
Fill to be formed；
The top layer is surrounded jointly by the metal frame of shingle nail and semi-surrounding, and the metal frame includes metal covering
Plate and the first connecting plate and the second connecting plate for being separately positioned on metal decking both ends, the first connecting plate and
Two connecting plates are correspondingly arranged on the groove to match or projection, the splicing for adjacent freezer wall element.
2. freezer wall element as claimed in claim 1, it is characterised in that support frame as described above section
It is oppositely arranged into fluted body, including bottom plate and two side plates, the side plate of two support frames as described above.
3. freezer wall element as claimed in claim 2, it is characterised in that support frame as described above is gold
Belong to material, wooden, plastic material or Wood-plastic.
4. freezer wall element as claimed in claim 1, it is characterised in that the metal frame is gold
Category sheet metal bending forms.
5. freezer wall element as claimed in claim 4, it is characterised in that first connecting plate
First raised and the first groove is provided with, is correspondingly arranged on second connecting plate and the described first projection
Second groove of matching and the second projection with first matching grooves.
6. freezer wall element as claimed in claim 1, it is characterised in that the shingle nail is one
Layer or multi-layered board is compound stacks together.
7. freezer wall element as claimed in claim 6, it is characterised in that the sheet material is gypsum
Plate, calcium silicate board, glass magnesium board, block of glass wool, ceramic plate, fire-proof plate, abatvoix, carbon felt plate, fiber
Reinforced cement board, foamed ceramic plate, foamed glass plate, cement board, pearlite slab, medium-density plate,
Europe deals, metallic plate, wood-plastic board or woodwork plate.
8. freezer wall element as claimed in claim 1, it is characterised in that the inorfil is filled out
Material is filled for granulated wool, mineral wool, rock wool, aluminium silicate fiber peacekeeping ceramic fibre.
9. freezer wall element as claimed in claim 1, it is characterised in that the inorfil spray
Coating adhesive can be acrylic compounds, organic silicon, starch, epoxy resin, vinyl acetate class, silicon
Barbiturates or phosphoric acid salt binding agent.
10. freezer wall element as claimed in claim 1, it is characterised in that the filling of the sandwich layer
Density is 40-300Kg/m3。
A kind of 11. production method of the freezer wall element as described in claim 1-10, it is characterised in that
Comprise the following steps：
1) splice fixing support rack, metal frame, and reserved shingle nail, be spliced into the box of one side opening
Structure；
2) fixing mould around the case structure of opening, mould and the case structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in case structure；
4) after material layer to be filled is full of case structure, the fixed shingle nail retained is installed, and retaining
Shingle nail outer surface fixing mould, be close to it；
5) mould is removed after material layer sizing to be filled.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610353754.4A CN107435414A (en) | 2016-05-25 | 2016-05-25 | A kind of assembled fire-retardant heat insulation freezer wall element and its production method |
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| CN201610353754.4A CN107435414A (en) | 2016-05-25 | 2016-05-25 | A kind of assembled fire-retardant heat insulation freezer wall element and its production method |
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Cited By (1)
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Application publication date: 20171205 |
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| RJ01 | Rejection of invention patent application after publication |