CN107433740A - A kind of inorfil filling assembling-type metal box plate and its production method - Google Patents
A kind of inorfil filling assembling-type metal box plate and its production method Download PDFInfo
- Publication number
- CN107433740A CN107433740A CN201610354078.2A CN201610354078A CN107433740A CN 107433740 A CN107433740 A CN 107433740A CN 201610354078 A CN201610354078 A CN 201610354078A CN 107433740 A CN107433740 A CN 107433740A
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- Prior art keywords
- plate
- inorfil
- box plate
- spraying
- support frame
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- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 70
- 239000002184 metal Substances 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 37
- 238000007747 plating Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 29
- 239000011230 binding agent Substances 0.000 claims abstract description 19
- 239000008393 encapsulating agent Substances 0.000 claims abstract description 18
- 238000012856 packing Methods 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims description 10
- 239000000919 ceramic Substances 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 9
- 229920003023 plastic Polymers 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 8
- 239000011490 mineral wool Substances 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical class CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 3
- -1 Wooden Substances 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000011491 glass wool Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 229910001562 pearlite Inorganic materials 0.000 claims description 3
- 150000003016 phosphoric acids Chemical class 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims description 3
- 150000004760 silicates Chemical class 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 235000008429 bread Nutrition 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 239000002648 laminated material Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims 1
- 239000007767 bonding agent Substances 0.000 claims 1
- 229910052791 calcium Inorganic materials 0.000 claims 1
- 239000011575 calcium Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 description 13
- 238000005187 foaming Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical group [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 239000002937 thermal insulation foam Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/30—Fillers, e.g. particles, powders, beads, flakes, spheres, chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of inorfil to fill assembling-type metal box plate, including core body, metal level and support frame, core body include encapsulant layer and inner plating, and encapsulant layer is filled between two pieces of inner platings；Encapsulant layer is that inorfil packing material and inorfil spraying binder coordinate synchronous spraying filling to be formed；Two support frames are embedded between two pieces of inner platings from the upper bottom surface of core body respectively；Metal level parcel core body around four sides and, four sides include two relative planes and two relative Mosaic faces；Two Mosaic faces are respectively arranged with the multiple grooves to match or projection.The invention also discloses the production method of above-mentioned box plate, mainly comprise the following steps：Reserved assembly, installation mold, spraying is loaded, molding is shaped, and removes mould.The present invention relates to building field, and the invention discloses a kind of a kind of inorfil that heat-and sound-insulating is high, fire resistance is high filling assembling-type metal box plate and its production method of spraying filling.
Description
Technical field
The present invention relates to container, refrigerator carriage field, more particularly to a kind of inorfil filling assembled
Metal cabinet plate and its production method.
Background technology
The casing desired strengths such as container, freezer compartment are good, resistance to deformation, or even require insulation, sealing etc.
Function, at the same box plate to performances such as high/low temperature size and intensity stabilization, fire prevention, freeze-thawing resistants it is also proposed that higher
It is required that.And conventional art is often using organic heat-insulatings such as polyurethane, expanded polystyrene (EPS), foamable phenolics
Material is bonded metallic plate with both sides and is made,
As patent 200620017841.4,201310676162.2,200910038383.0,
201020534813.6,201210359130.5,201420827218.X etc., be characterized in using a large amount of
Binding agent and being difficult to ensure that bonds uniform, and the foaming layer of internal layer organic heat-insulating is because hot caused by cold and hot temperature change
Swollen shrinkage is excessive and is peeled off with top layer, causes wallboard strength, insulation, airtight performance to be deteriorated；
200710085358.9 middle pressed by insulation foam plate and both sides waterproof fireproofing plate adhesive form
Wallboard, still suffers from the deficiency that top layer is easily peeled off with being incubated intermediate layer, and CN201410121525.0 is announced
A kind of polyurethane composite panels, in order to prevent polyurethane and surface plate from being come off because of temperature change special use
Mortar, steel wire etc. bond, it is seen that in order to solve the stripping problem on top layer and sandwich layer, use mortar, steel
The methods such as silk screen are again excessively cumbersome, and box plate causes very much container, excessive, the oil consumption of freezer car deadweight again
It is too high etc. cost.
The content of the invention
It is an object of the invention to provide a kind of heat-and sound-insulating is high, fire resistance is high, reusable edible one kind
Inorfil fills the production method of assembling-type metal box plate and its molding spraying filling.
To achieve the above object of the invention, the invention discloses a kind of inorfil to fill assembling-type metal casing
Plate, assembly form metal cabinet, it is characterised in that including core body, metal level and support frame,
The core body includes encapsulant layer and inner plating, the encapsulant layer be filled in two pieces it is described in
Between laminate and it is combined into one；
The encapsulant layer is that inorfil packing material and inorfil spraying binder coordinate synchronously
Spraying filling is formed；
Support frame as described above is strip section bar, and two support frames as described above are embedding from the upper bottom surface of the core body respectively
Enter between two pieces of inner platings；
The metal level wraps up four sides around the core body and fixed with the inner plating, four sides
Bread contains two relative planes and two relative Mosaic faces；
Two Mosaic faces are respectively arranged with the multiple grooves to match or projection is used for adjacent metal case
The splicing of body plate.
Preferably, support frame as described above section is into fluted body, including bottom plate and two side plates, two branch
The side plate of support is oppositely arranged.
Preferably, support frame as described above is metal material, wooden, plastic material or Wood-plastic.
Preferably, the metal level forms for sheet metal bent, and is set in two relative Mosaic face
Stepped projection corresponding to having.
Preferably, the metal level be two pieces of identical sketch plates surround, the sketch plate include surface plate,
Scrap (bridge) and folded plate, described surface plate one end are provided with perpendicular scrap (bridge), and the other end is provided with to hang down with it
Straight folded plate；The folded plate is provided with two perpendicular type bendings；The scrap (bridge) of any sketch plate and another abnormity
The folded plate overlap joint of plate is fixed.
Preferably, the inner plating stacks together for one or more layers sheet material is compound.
Preferably, the sheet material be plasterboard, it is calcium silicate board, glass magnesium board, block of glass wool, ceramic plate, anti-
Fiery plate, abatvoix, carbon felt plate, fiber reinforced cement board, foamed ceramic plate, foamed glass plate, foaming
Cement plate, pearlite slab, medium-density plate, Europe deals, metallic plate, wood-plastic board or woodwork plate.
Preferably, the inorfil packing material is by granulated wool, mineral wool, rock wool, alumina silicate fibre
And ceramic fibre.
Preferably, the inorfil spraying binder can be acrylic compounds, organic silicon, starch,
Epoxy resin, vinyl acetate class, silicates or phosphoric acid salt binding agent.
Preferably, the packed density of the encapsulant layer is 40-300Kg/m3.
The invention also discloses the production method of appeal box plate, it is characterised in that comprises the following steps：
1) splice fixing support rack, metal level, inner plating, and a reserved support frame, be spliced into one side
Open case structure；
2) fixing mould around the case structure of opening, mould and the case structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in case structure；
4) after material layer to be filled is full of case structure, the fixed support frame retained is installed, and retaining
Support frame on fixing mould, be close to its surface；
5) mould is removed after material layer sizing to be filled.
Compared to the prior art the present invention, has the advantages that：
The insulation material of the present invention is integrated for inorfil by spraying to fill to be bonded to outer layer panel,
Because internal layer is inorganic material, and outer layer inorganic plate or the expansion coefficient similar of sheet metal, thus it is right
It can avoid producing ectonexine stripping in circumstance of temperature difference change, ensure that sheet material bulk strength and closed, insulation
Performance, especially fire resistance significantly improve.
Spraying method of the present invention fills inorfil, and inorfil mutually bonds in box house turns into one
Body, and with both sides inner plating spraying simultaneously bonding be integrally formed, greatly improve overall casing intensity and
Heat insulating and sound insulating performance.Need to add the reinforcement such as enhanced type steel, enhancing timber particularly with box plate inside
During muscle, spraying filling inorfil pattern avoid foaming polyphenyl, polyurathamc, foaming perlite,
Foamed ceramic, foamed glass, rock wool cut and positioned as needs such as intermediate layers, splice, mating formation etc. big
Process is measured, greatlys save man-hour and expense, it is especially in light weight, reduce own wt and greatly reduce itself energy
Consumption.And the non-ignitable fire protection requirement of A levels can be met, heat-and sound-insulating effect is good, and combination property is high and cost is notable
Reduce.
The present invention inner plating can be one or more layers it is compound so as to realize the sound insulation of casing, insulation, prevent
Fire, decoration functions.
The casing that the box plate of the present invention is spliced into can carry out the parallel installation of double-layer box body interval air layer, with
Meet superelevation sound insulation, insulation needs.
The present invention can design according to Sizes and carry out the production of computer control machinery metaplasia, adapt to factory lines
Automated job, really realizing can industrialized mass production and practical full-featured practical pin-connected panel case
Body.
Brief description of the drawings
Fig. 1 is inorfil filling assembling-type metal box plate schematic perspective view；
Fig. 2 is inorfil filling assembling-type metal box plate schematic cross-section；
Fig. 3 is integrated metal layer cross section schematic diagram；
Fig. 4 is sketch plate schematic cross-section；
Fig. 5 is spliced metal level schematic cross-section；
Fig. 6 is open box structural representation；
Fig. 7 is that open case structure and mould fix schematic diagram；
Fig. 8 is that encapsulant layer sprays box structural representation；
Fig. 9 is the mould and metal cabinet plate schematic diagram after assembly completely.
Reference：1- core bodys, 101- encapsulant layers, 102- inner platings, 2- metal levels, 201- ladders
Shape projection, 202- sketch plates, 2021- surface plates, 2022- scrap (bridge)s, 2023- folded plates, 3- support frames,
401- weeks template, 402- cope plates, 403- lower templates, 404- supplement template, 5- inorfils stuff-spraying pipe,
6- binder guns.
Embodiment
To make the goal of the invention of the present invention, technical scheme and beneficial effect of greater clarity, with reference to
Accompanying drawing illustrates to embodiments of the invention, it is necessary to explanation is, in the case where not conflicting, this Shen
Please in embodiment and embodiment in feature can mutually be combined.
Fig. 1 and Fig. 2 is that inorfil fills assembling-type metal box plate, and multiple metal cabinet plates are mutual
Spicing forming type, form the assembling-type metal casing of anti-flaming thermal-insulation.Fig. 1 is that inorfil fills assembled gold
Belong to box plate schematic perspective view, as shown in figure 1, assembled inorfil metal cabinet plate include core body 1,
Metal level 2 and support frame 3.Support frame 3 is strip section bar, and two support frames 3 are parallel up and down respectively to be set
The upper bottom surface in core body 1 is put, top surface and bottom surface as metal cabinet plate；The section of support frame 3 is into recessed
Groove profile, including bottom plate and two side plates, the side plate of two support frames 3 are oppositely arranged；The two of support frame 3
End and metal level 2 connect, and both ends be processed into respectively it is identical with the shape of the junction of metal level 2；Support
Frame 3 is metal material, wooden, plastic material or Wood-plastic.Metal level 2 is made up of metallic plate, bag
Wrap up in four around core body 1 sides and be secured to, metal level 2 is hollow tubular structure.Fig. 2 is
Inorfil fills assembling-type metal box plate schematic cross-section, as shown in Fig. 2 core body 1 includes filling
Material layer 101 and inner plating 102, encapsulant layer 101 are filled between two pieces of inner platings 102 and tied
Integrator, encapsulant layer 101 are that inorfil packing material and inorfil spraying binder coordinate
Synchronous spraying filling is formed；Inorfil packing material is by granulated wool, mineral wool, rock wool, aluminium silicate fiber
Peacekeeping ceramic fibre, inorfil spraying binder can be acrylic compounds, organic silicon, starch, ring
Oxygen tree lipid, vinyl acetate class, silicates or phosphoric acid salt binding agent；Encapsulant layer 101 is filled out
It is 40-300Kg/m to fill density3.Inner plating 102 is combined for double sheets, or one layer or more
Laminate material is compound to stack together, and sheet material can be plasterboard, calcium silicate board, glass magnesium board, block of glass wool, pottery
Plate, fire-proof plate, abatvoix, carbon felt plate, fiber reinforced cement board, foamed ceramic plate, foamed glass plate,
Cement board, pearlite slab, medium-density plate, Europe deals, metallic plate, wood-plastic board or woodwork plate.Gold
Belong to two Mosaic faces of the layer 2 as two planes of metal cabinet plate and with adjacent cells, metal level 2
As multiple projections are provided with Mosaic face, multi-stage stairs face is formed, can will also be arranged to multiple grooves etc.
So as to form Tortuous Surface, adjacent boxes plate can be spliced into integral wall and form folding structure by the Mosaic face
Line thermal resistance path.The support frame 3 of fluted body can be embedded between two pieces of inner platings 102, and is secured to.By
This, inner plating 102, support frame 3 and metal level 2, which are fixed, defines hollow structure, and encapsulant layer
101 fillings are wherein.
Fig. 3 is integral type metal level schematic cross-section, as shown in figure 3, the section of metal level 2 is full bag
Closed structure, formed by a sheet metal bent, two relative Mosaic faces as Mosaic face are provided with right angle
Stepped raised 201, multistage right angle platform terrace is formed, and two sides is corresponding, makes identical box plate can
Splicing is formed by the right angle of metal level 2 stepped raised 201.Metal level is alternatively splice type, Fig. 4
It is spliced metal level with Fig. 5, Fig. 4 is sketch plate schematic cross-section, as shown in figure 4, sketch plate
Including surface plate 2021, scrap (bridge) 2022 and folded plate 2023, the one end of surface plate 2021 is provided with hangs down with it
Straight scrap (bridge) 2022, the other end are provided with perpendicular folded plate 2023, and sketch plate is sheet metal bent
Form；Folded plate 2023 is provided with two perpendicular type bendings laterally.Fig. 5 cuts for spliced metal level
Face schematic diagram, as shown in figure 5, metal level is surrounded by two sketch plates 202, its any sketch plate 202
Scrap (bridge) 2022 and the folded plate 2023 of another sketch plate 202 overlap and be welded and fixed.
The production method of above-mentioned assembled inorfil metal cabinet plate, need to reserve a support member, and it is led
Want step as follows：First, a support frame is reserved, a support frame, metal level 2, inner plating 102 are connected
Fixation is connect, is spliced into the open case structure of one side, is shown as shown in fig. 6, Fig. 6 is open case structure
It is intended to, the hollow structure for lacking a support frame forms the case structure of opening, for integrated metal layer,
Can after its bending and forming on the inside of it compound fixed inner plating 102, then by support frame and inner plating 102
It is fixed；And spliced metal level is directed to, can be on the inside of two sketch plates after respective compound fixed inner plating 102
The splicing and welding of two sketch plates are carried out, then support frame and inner plating 102 are fixed.Secondly, will be spacious
Fixing mould around the case structure of mouth, mould is close to the case structure outer surface of opening, such as Fig. 7 institutes
Show, Fig. 7 is open case structure and mould fixes schematic diagram, and open box structure level is placed, lower mould
Plate 403 and cope plate 402 and the contact surface of metal level 2 are plane, and area is not less than produced metal level
2 plane, lower template 403 can fix, and cope plate 402 can be that artificial mobile fixed or automation is set
Standby to be realized by programme-control, all templates 401 are that three pieces of Die and mould plates form, and respective size and dimension should be with
The surface of corresponding support frame 3 matches with the surface for being provided with protruding metal layer 2, and all templates 401
It is not provided with open-mouth, ensures the space of filling.Again, by inorfil packing material and inorfil
Spraying binder coordinates synchronous spraying to be filled into case structure in open-mouth, as shown in figure 8, Fig. 8 is
Encapsulant layer sprays box structural representation, and inorfil packing material passes through inorfil stuff-spraying pipe 5
Spray into case structure, one or more binder guns 6 be set around the spray of inorfil stuff-spraying pipe 5,
Binder gun 6 sprays to inorfil surface spraying atomized adhesive in case structure, and inorganic fibre
Tie up stuff-spraying pipe 5 and binder gun 6 to spray to be synchronous, spraying method filling makes inorfil in wall
Portion, which mutually bonds, to be integrally formed and is integrally formed with inner plating and support frame in spraying while bonding.Filling out
Fill after material layer is full of, the fixed support frame retained, and the fixing mould on the inner plating of reservation be installed,
It is close to its surface, as shown in figure 9, Fig. 9 is the mould and metal cabinet plate schematic diagram after assembly completely,
Support frame 4 is connected with corresponding inner plating, and the supplement template 404 being close to is set thereon.
Finally, mould is removed after material formable layer to be filled, completes the life of assembled inorfil metal cabinet plate
Production.Inorfil stuff-spraying pipe 5 and binder gun 6 can according to circumstances be arranged to removable and rotation
Structure, in order to which hollow space is filled in place, or fixed inorganic fiber stuff-spraying pipe 5 and binder gun
6 and the mobile case structure for being provided with mould ensure the filling of filling station in place.
, only need to be successively by polylith metal cabinet when installing inorfil filling assembling-type metal box plate
Plate is spliced into metal cabinet by the projection of metal level, easy for installation quick.
The present invention provides a kind of inorfil filling assembling-type metal box plate and its production method, thermal insulating material
Expect to be integrated by spraying to fill to be bonded to outer layer panel for inorfil, due to inorganic material and internal layer
The sheet material of plate or the expansion coefficient similar of metal level, thus can be avoided for circumstance of temperature difference change inside and outside generation
Layer is peeled off, and ensure that sheet material bulk strength and closed, heat-insulating property, especially fire resistance significantly improves.
Spraying method of the present invention fills inorfil, and inorfil is integrally formed in box house mutually bonding, and
And in spraying, bonding is integrally formed simultaneously with both sides inner plating, greatly improves overall casing intensity and thermal insulation separation
Acoustic performance.When needing to add the reinforcements such as enhanced type steel, enhancing timber particularly with box plate inside,
Spraying filling inorfil pattern avoids foaming polyphenyl, polyurathamc, foaming perlite, foaming pottery
Porcelain, foamed glass, rock wool such as cut and positioned, splice, mating formation as needs such as intermediate layers at a large amount of processes,
Man-hour and expense are greatlyd save, it is especially in light weight, reduce own wt and greatly reduce itself energy consumption.And energy
Meet the non-ignitable fire protection requirement of A levels, heat-and sound-insulating effect is good, and combination property is high and cost significantly reduces.Its
In, inner plating can be that one or more layers is compound to realize the sound insulation of casing, insulation, fire prevention, decoration
Function.The casing that box plate is spliced into can carry out the parallel installation of double-layer box body interval air layer, super to meet
Height sound insulation, insulation need.The present invention can design according to Sizes and carry out the production of computer control machinery metaplasia,
Adapt to factory lines automated job, really realize can industrialized mass production and conscientiously it is full-featured
Practical pin-connected panel casing.
Although disclosed embodiment is as above, its content is only to facilitate understand the present invention
Technical scheme and the embodiment that uses, be not intended to limit the present invention.Technology belonging to any present invention
Technical staff in field, can be with the premise of disclosed core technology scheme is not departed from
Any modification and change, but the protection domain that the present invention is limited are made in the form and details of implementation, still
The scope that must be limited by appended claims is defined.
Claims (11)
1. a kind of inorfil fills assembling-type metal box plate, assembly forms assembling-type metal casing,
It is characterised in that it includes core body, metal level and support frame,
The core body includes encapsulant layer and inner plating, the encapsulant layer be filled in two pieces it is described in
Between laminate and it is combined into one；
The encapsulant layer is that inorfil packing material and inorfil spraying binder coordinate synchronously
Spraying filling is formed；
Support frame as described above is strip section bar, and two support frames as described above are embedding from the upper bottom surface of the core body respectively
Enter between two pieces of inner platings；
The metal level wraps up four sides around the core body and fixed with the inner plating, four sides
Bread contains two relative planes and two relative Mosaic faces；
Two Mosaic faces are respectively arranged with the multiple grooves to match or projection is used for adjacent metal case
The splicing of body plate.
2. box plate as claimed in claim 1, it is characterised in that support frame as described above section is into groove
Type, including bottom plate and two side plates, the side plate of two support frames as described above are oppositely arranged.
3. box plate as claimed in claim 2, it is characterised in that support frame as described above be metal material,
Wooden, plastic material or Wood-plastic.
4. box plate as claimed in claim 1, it is characterised in that the metal level is rolled over for metallic plate
It is curved to form, and two relative Mosaic face is provided with corresponding stepped projection.
5. box plate as claimed in claim 1, it is characterised in that the metal level is two pieces identical
Sketch plate surround, the sketch plate includes surface plate, scrap (bridge) and folded plate, and described surface plate one end is set
There is perpendicular scrap (bridge), the other end is provided with perpendicular folded plate；The folded plate is provided with two directly
Angle-style bending；The folded plate of the scrap (bridge) of any sketch plate and another sketch plate overlap joint is fixed.
6. box plate as claimed in claim 1, it is characterised in that the inner plating is one layer or more
Laminate material is compound to stack together.
7. box plate as claimed in claim 6, it is characterised in that the sheet material is plasterboard, silicon
Sour calcium plate, glass magnesium board, block of glass wool, ceramic plate, fire-proof plate, abatvoix, carbon felt plate, fiber reinforcement water
Mud plate, foamed ceramic plate, foamed glass plate, cement board, pearlite slab, medium-density plate, Ou Song
Plate, metallic plate, wood-plastic board or woodwork plate.
8. box plate as claimed in claim 1, it is characterised in that the inorfil packing material
By granulated wool, mineral wool, rock wool, aluminium silicate fiber peacekeeping ceramic fibre.
9. box plate as claimed in claim 1, it is characterised in that the inorfil spraying bonding
Agent can be acrylic compounds, organic silicon, starch, epoxy resin, vinyl acetate class, silicates
Or phosphoric acid salt binding agent.
10. box plate as claimed in claim 1, it is characterised in that the filling of the encapsulant layer
Density is 40-300Kg/m3。
11. a kind of production method of box plate as claimed in claim 1, it is characterised in that including as follows
Step：
1) splice fixing support rack, metal level, inner plating, and a reserved support frame, be spliced into one side
Open case structure；
2) fixing mould around the case structure of opening, mould and the case structure outer surface of opening are tight
Patch；
3) inorfil packing material and inorfil spraying binder coordinate synchronous spraying to fill out in open-mouth
It is charged in case structure；
4) after material layer to be filled is full of case structure, the fixed support frame retained is installed, and retaining
Support frame on fixing mould, be close to its surface；
5) mould is removed after material layer sizing to be filled.
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| CN201610354078.2A CN107433740A (en) | 2016-05-25 | 2016-05-25 | A kind of inorfil filling assembling-type metal box plate and its production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112109193A (en) * | 2020-07-21 | 2020-12-22 | 达州市拓普节能建材有限公司 | Production method of metal box-shaped decorative heat-preservation integrated plate and decorative heat-preservation integrated plate |
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