CN107425232A - A kind of electrokinetic cell water chiller system and its intelligent control method - Google Patents

A kind of electrokinetic cell water chiller system and its intelligent control method Download PDF

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Publication number
CN107425232A
CN107425232A CN201710330486.9A CN201710330486A CN107425232A CN 107425232 A CN107425232 A CN 107425232A CN 201710330486 A CN201710330486 A CN 201710330486A CN 107425232 A CN107425232 A CN 107425232A
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temperature
electrokinetic cell
battery
water
water chiller
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CN107425232B (en
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徐凡
徐一凡
杨福清
林靖
黄玲
方媛
曾令厚
唐静
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Xiamen King Long United Automotive Industry Co Ltd
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Xiamen King Long United Automotive Industry Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/022Compressor control arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/633Control systems characterised by algorithms, flow charts, software details or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/635Control systems based on ambient temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/66Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells
    • H01M10/663Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an air-conditioner or an engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/25Control of valves
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Secondary Cells (AREA)

Abstract

Disclosed by the invention is a kind of electrokinetic cell water chiller system and its intelligent control method, including water chiller and water chiller controller, the water chiller includes compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger, ptc heater, triple valve, inflow temperature sensor, electrokinetic cell casing, leaving water temperature sensors, water tank, electronic water pump, and the compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger series connection are set.The present invention can not only effectively improve the automaticity of electrokinetic cell water chiller control, and the control system can adaptively adjust compressor, electronic water pump and condenser fan working speed, electrokinetic cell is maintained to be operated in optimum temperature range and temperature range, and battery temperature tendency is predicted by ampere-hour integration in advance, increase modifying factor can effectively solve the hysteresis of temperature acquisition.

Description

A kind of electrokinetic cell water chiller system and its intelligent control method
Technical field
The present invention relates to the application field of new-energy automobile power battery technology, more specifically a kind of power electric The cold machine set system of water and its intelligent control method.
Background technology
During electric automobile during traveling, the chemical reaction of complexity occurs in discharge and recharge for electrokinetic cell, easily in battery The substantial amounts of heat of inner accumulation, causes battery temperature to rise, and causes the battery performance such as conversion efficiency, cycle life index to decline, And traditional power battery cooling system uses natural air cooled and water cooling, and high-power power battery uses water-cooling project.
In the control of traditional power battery water chiller, typically controlled using shoulder rotation, by design temperature and battery temperature Compare, when battery temperature is higher than setting cryogenic temperature, water chiller starts to freeze, compressor, electronic water pump and condenser fan Operated with fixed rotating speed;When battery temperature is less than setting cryogenic temperature, compressor, electronic water pump and condenser fan are stopped, The change of such loop control battery temperature.This control method is simple, but often has the following disadvantages:
First, compressor, electronic water pump and condenser fan frequent starting easily cause the inside battery temperature difference larger, temperature with stopping It is harmonious poor, and the frequency conversion effect of compressor is not given full play to, cause the reduction of product service life, hundred kilometers of consumptions of vehicle Electricity increase, so as to influence vehicle performance.
2nd, after water chiller is stopped, water pump is stopped immediately, causes cooling line temperature too low, can not obtain Circulating cooling, refrigeration device is caused to be easily damaged.
The content of the invention
Disclosed by the invention is that a kind of electrokinetic cell water chiller system and its intelligent control method, its main purpose are Overcome deficiencies of the prior art and shortcoming, there is provided a kind of electrokinetic cell water chiller intelligent control method, it is not only The automaticity of electrokinetic cell water chiller control can be effectively improved, and the control system can adaptively adjust compression Mechanical, electrical sub- water pump and condenser fan working speed, electrokinetic cell is maintained to be operated in optimum temperature range and temperature range, and Battery temperature tendency is predicted by ampere-hour integration in advance, increase modifying factor can effectively solve the hysteresis of temperature acquisition, more Added with the temperature equalization of effect control electrokinetic cell, extend electrokinetic cell service life, and effectively reduce water chiller operation Power consumption.
The technical solution adopted by the present invention is as follows:
A kind of electrokinetic cell water chiller system, including water chiller and water chiller controller, the water chiller include pressure Contracting machine, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger, ptc heater, triple valve, Inflow temperature sensor, electrokinetic cell casing, leaving water temperature sensors, water tank, electronic water pump, the compressor, pressure switch, Condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger series connection are set;The ptc heater, triple valve, Inflow temperature sensor, electrokinetic cell casing, leaving water temperature sensors, water tank, electronic water pump series connection are set, and by described Triple valve is in parallel with the plate heat exchanger and connects setting, and the water chiller controller passes through CAN and the water cooling unit Vertical data communication connection is set up, the water chiller controller is provided with a timer, timing cycle W, and the water chiller is provided with four Individual mode of operation, respectively standby mode, circulation pattern, refrigeration mode and heating mode.
The intelligent control method of described electrokinetic cell water chiller system, including step in detail below:
Step 1:In the water chiller low pressure after electricity, standby mode, the compression are entered after system automatic detection fault-free Mechanical, electrical sub- water pump and condenser fan are stopped;
Step 2:The water chiller controller receives battery cell minimum temperature T1, battery list in the electrokinetic cell casing Body maximum temperature T2 and each battery modules temperature, and a whole set of battery mean temperature T3 is calculated, while the water chiller controls Device gathers the inflow temperature T4 of the inflow temperature sensor and the leaving water temperature T5 of leaving water temperature sensors respectively, sets target Opening temperature of freezing T6, target refrigeration stop temperature T7, target heats opening temperature T8, heating stops temperature T9 and limiting temperature T10;
Step 3:When meeting battery mean temperature T3 higher than target refrigeration opening temperature T6 or less than target heating opening temperature T8 Or the battery cell temperature difference of the Battery case exceedes setting value, the water chiller enters circulation pattern, and control system is opened The electronic water pump, running speed are initial setting speed n10, control the flow of electrokinetic cell cooling medium;
Step 4:Into after circulation pattern, when meeting battery mean temperature T3 higher than target refrigeration opening temperature T6, by circulating Pattern is cut into refrigeration mode;
Step 5:Into after circulation pattern, when meeting battery mean temperature T3 less than target heating opening temperature T8, by circulating Pattern is cut into heating mode;
Step 6:Into after circulation pattern, when the inflow temperature T4's and leaving water temperature sensors for meeting inflow temperature sensor Leaving water temperature T5 reaches battery cell temperature range in design temperature, or electrokinetic cell casing and exceedes design temperature, by cyclic module Formula is cut into the electronic water pump and condenser fan all runs at high speed;
Step 7:Into after circulation pattern, when meeting in electrokinetic cell casing battery dump energy less than 30% or under vehicle high pressure When electric, water chiller is jumped out circulation pattern and is stopped.
Further, the refrigeration mode of the step 4 includes step in detail below:
(1)Into after refrigeration mode, triple valve is closed, then successively opens the condenser fan and compressor, the condenser fan Initial launch rotating speed with compressor is respectively n20 and n30;
(2)When meeting battery mean temperature T3 higher than target refrigeration opening temperature T6, compressor increases every 10 timing cycle W Adding compressor rotary speed, each incremental speed is 200r/min, until reach the operation of compressor highest working speed, and condenser fan High speed conditions in being operated in respectively with electronic water pump;
(3)When meeting that battery mean temperature T3 is equal to target refrigeration opening temperature T6, compressor then keeps former rotating speed, and condenses Fan and electronic water pump increase speed every 10 timing cycle W, and each rotating speed incremental change is 50r/min, until reaching each portion Part highest working speed is run;
(4)When electrokinetic cell mean temperature T3 reduces less than target refrigeration opening temperature T6, compressor every 20 timing cycle W Compressor rotary speed, each rotating speed is reduced to 100r/min, and condenser fan and electronic water pump turn every 20 timing cycle W reductions Speed, each rotating speed incremental change are 50r/min, until reaching each part initial speed operation;
(5)Stop temperature T7 when electrokinetic cell mean temperature T3 reaches target refrigeration, electronic water pump, condenser fan and compressor turn Speed is reduced to initial launch rotating speed n10, n20 and n30;
(6)When the inflow temperature T4 of inflow temperature sensor is less than limiting temperature T10, control system exits refrigeration mode, compressor It is respectively with condenser fan operation initial speedWithIt is stopped after continuing 20 timing cycles, and returns to circulation pattern.
Further, the heating mode of the step 5 includes step in detail below:
(1)Into after heating mode, triple valve is opened, is then turned on ptc heater, water chiller utilizes PTC-ceramic heating skill Art, according to battery thermal management system scheme, four heating powers of system design are respectively P1, P2 and P3, and meet P1 > P2 > P3 > 0;
(2)Battery heats opening temperature T8 and heating stops setting a temperature threshold Z1 between temperature T9, when electrokinetic cell is put down Equal temperature T3 exists(- 20, T8), PTC heating powers are P1, and electronic water pump rotating speed is n13;
(3)When electrokinetic cell mean temperature T3 exists(T8, Z1), PTC heating powers are P2, and electronic water pump rotating speed is n12;
(4)When electrokinetic cell mean temperature T3 exists(Z1, T9), PTC heating powers are P3, and electronic water pump rotating speed is n11;Wherein n13> n12> n11;
(3)PTC is then closed when electrokinetic cell mean temperature T3 reaches heating stopping temperature T9, closes triple valve, system, which returns to, to be followed Ring mode.
Further, battery operating current in the water chiller collection CAN, and calculated using ampere-hour integration method The current heat exchange ability of battery, battery temperature tendency is predicted in advance.
By the above-mentioned description of this invention, compared to the prior art, the advantage of the invention is that:
The present invention can not only effectively improve the automaticity of electrokinetic cell water chiller control, and according to the average temperature of battery Degree is analyzed with target temperature real time contrast, adaptively adjusts compressor, electronic water pump and condenser fan working speed, more directly Locking electrokinetic cell works long hours in optimum temperature range and temperature range, and predicts battery in advance by ampere-hour integration Temperature tendency, increase modifying factor can effectively solve the hysteresis of temperature acquisition, the temperature of more efficient control electrokinetic cell Harmony, extend electrokinetic cell service life, and effectively reduce water chiller operation power consumption.
Brief description of the drawings
Fig. 1 is the system architecture diagram of electrokinetic cell water chiller in invention.
Fig. 2 is water chiller control method schematic diagram.
Fig. 3 is refrigeration mode control method schematic diagram of the present invention.
Fig. 4 is heating mode control method schematic diagram of the present invention.
Embodiment
Illustrate with reference to the accompanying drawings further to illustrate the embodiment of the present invention.
As shown in Figures 1 to 4, a kind of electrokinetic cell water chiller system, including water chiller and water chiller controller, The water chiller includes compressor 1, pressure switch 2, condenser 3, condenser fan 4, liquid storage drying chamber 5, expansion valve 6, board-like Exchanger 7, ptc heater 8, triple valve 9, inflow temperature sensor 10, electrokinetic cell casing 11, leaving water temperature sensors 12, Water tank 13, electronic water pump 14, the compressor 1, pressure switch 2, condenser 3, condenser fan 4, liquid storage drying chamber 5, expansion valve 6th, the series connection of plate heat exchanger 7 is set;The ptc heater 8, triple valve 9, inflow temperature sensor 10, electrokinetic cell casing 11st, leaving water temperature sensors 12, water tank 13, the series connection of electronic water pump 14 set, and pass through the triple valve 9 and the board-like friendship Parallel operation 7, which is in parallel, connects setting, and the water chiller controller establishes data communication link by CAN and the water chiller Connect, the water chiller controller is provided with a timer, timing cycle W, and the water chiller is provided with four mode of operations, is respectively Standby mode, circulation pattern, refrigeration mode and heating mode.
Further, the intelligent control method of described electrokinetic cell water chiller system, including step in detail below:
Step 1:In the water chiller low pressure after electricity, standby mode, the compression are entered after system automatic detection fault-free Mechanical, electrical sub- water pump and condenser fan are stopped;
Step 2:The water chiller controller receives battery cell minimum temperature T1, battery list in the electrokinetic cell casing Body maximum temperature T2 and each battery modules temperature, and a whole set of battery mean temperature T3 is calculated, while the water chiller controls Device gathers the inflow temperature T4 of the inflow temperature sensor and the leaving water temperature T5 of leaving water temperature sensors respectively, sets target Opening temperature of freezing T6, target refrigeration stop temperature T7, target heats opening temperature T8, heating stops temperature T9 and limiting temperature T10;
Step 3:When meeting battery mean temperature T3 higher than target refrigeration opening temperature T6 or less than target heating opening temperature T8 Or the battery cell temperature difference of the Battery case exceedes setting value, the water chiller enters circulation pattern, and control system is opened The electronic water pump, running speed are initial setting speed n10, control the flow of electrokinetic cell cooling medium;
Step 4:Into after circulation pattern, when meeting battery mean temperature T3 higher than target refrigeration opening temperature T6, by circulating Pattern is cut into refrigeration mode;
Step 5:Into after circulation pattern, when meeting battery mean temperature T3 less than target heating opening temperature T8, by circulating Pattern is cut into heating mode;
Step 6:Into after circulation pattern, when the inflow temperature T4's and leaving water temperature sensors for meeting inflow temperature sensor Leaving water temperature T5 reaches battery cell temperature range in design temperature, or electrokinetic cell casing and exceedes design temperature, by cyclic module Formula is cut into the electronic water pump and condenser fan all runs at high speed;
Step 7:Into after circulation pattern, when meeting in electrokinetic cell casing battery dump energy less than 30% or under vehicle high pressure When electric, water chiller is jumped out circulation pattern and is stopped.
Further, the refrigeration mode of the step 4 includes step in detail below:
(1)Into after refrigeration mode, triple valve is closed, then successively opens the condenser fan and compressor, the condenser fan Initial launch rotating speed with compressor is respectively n20 and n30;
(2)When meeting battery mean temperature T3 higher than target refrigeration opening temperature T6, compressor increases every 10 timing cycle W Adding compressor rotary speed, each incremental speed is 200r/min, until reach the operation of compressor highest working speed, and condenser fan High speed conditions in being operated in respectively with electronic water pump;
(3)When meeting that battery mean temperature T3 is equal to target refrigeration opening temperature T6, compressor then keeps former rotating speed, and condenses Fan and electronic water pump increase speed every 10 timing cycle W, and each rotating speed incremental change is 50r/min, until reaching each portion Part highest working speed is run;
(4)When electrokinetic cell mean temperature T3 reduces less than target refrigeration opening temperature T6, compressor every 20 timing cycle W Compressor rotary speed, each rotating speed is reduced to 100r/min, and condenser fan and electronic water pump turn every 20 timing cycle W reductions Speed, each rotating speed incremental change are 50r/min, until reaching each part initial speed operation;
(5)Stop temperature T7 when electrokinetic cell mean temperature T3 reaches target refrigeration, electronic water pump, condenser fan and compressor turn Speed is reduced to initial launch rotating speed n10, n20 and n30;
(6)When the inflow temperature T4 of inflow temperature sensor is less than limiting temperature T10, control system exits refrigeration mode, compressor It is respectively with condenser fan operation initial speedWithIt is stopped after continuing 20 timing cycles, and returns to circulation pattern.
Further, the heating mode of the step 5 includes step in detail below:
(1)Into after heating mode, triple valve is opened, is then turned on ptc heater, water chiller utilizes PTC-ceramic heating skill Art, according to battery thermal management system scheme, four heating powers of system design are respectively P1, P2 and P3, and meet P1 > P2 > P3 > 0;
(2)Battery heats opening temperature T8 and heating stops setting a temperature threshold Z1 between temperature T9, when electrokinetic cell is put down Equal temperature T3 exists(- 20, T8), PTC heating powers are P1, and electronic water pump rotating speed is n13;
(3)When electrokinetic cell mean temperature T3 exists(T8, Z1), PTC heating powers are P2, and electronic water pump rotating speed is n12;
(4)When electrokinetic cell mean temperature T3 exists(Z1, T9), PTC heating powers are P3, and electronic water pump rotating speed is n11;Wherein n13> n12> n11;
(3)PTC is then closed when electrokinetic cell mean temperature T3 reaches heating stopping temperature T9, closes triple valve, system, which returns to, to be followed Ring mode.
Further, battery operating current in the water chiller collection CAN, and calculated using ampere-hour integration method The current heat exchange ability of battery, battery temperature tendency is predicted in advance.
The present invention can not only effectively improve the automaticity of electrokinetic cell water chiller control, and be put down according to battery Equal temperature is analyzed with target temperature real time contrast, adaptively adjusts compressor, electronic water pump and condenser fan working speed, more Directly locking electrokinetic cell works long hours in optimum temperature range and temperature range, and is predicted in advance by ampere-hour integration Battery temperature tendency, increase modifying factor can effectively solve the hysteresis of temperature acquisition, more efficient control electrokinetic cell Temperature equalization, extend electrokinetic cell service life, and effectively reduce water chiller operation power consumption.
The embodiment of the present invention is above are only, but the design concept of the present invention is not limited merely to this, every profit The present invention is improved with carrying out unsubstantiality with this design, should belong to the behavior for invading the scope of the present invention.

Claims (4)

  1. A kind of 1. electrokinetic cell water chiller system, it is characterised in that:Including water chiller and water chiller controller, the water Cold group includes compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger, PTC and added Hot device, triple valve, inflow temperature sensor, electrokinetic cell casing, leaving water temperature sensors, water tank, electronic water pump, the compression Machine, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger series connection are set;The PTC adds Hot device, triple valve, inflow temperature sensor, electrokinetic cell casing, leaving water temperature sensors, water tank, electronic water pump series connection are set Put, and be in parallel by the triple valve and the plate heat exchanger and connect setting, the water chiller controller passes through CAN Data communication connection is established with the water chiller, the water chiller controller is provided with a timer, timing cycle W, the water Cold group is provided with four mode of operations, respectively standby mode, circulation pattern, refrigeration mode and heating mode;
    The intelligent control method of described electrokinetic cell water chiller system, including step in detail below:
    Step 1:In the water chiller low pressure after electricity, standby mode, the compression are entered after system automatic detection fault-free Mechanical, electrical sub- water pump and condenser fan are stopped;
    Step 2:The water chiller controller receives battery cell minimum temperature T1, battery list in the electrokinetic cell casing Body maximum temperature T2 and each battery modules temperature, and a whole set of battery mean temperature T3 is calculated, while the water chiller controls Device gathers the inflow temperature T4 of the inflow temperature sensor and the leaving water temperature T5 of leaving water temperature sensors respectively, sets target Opening temperature of freezing T6, target refrigeration stop temperature T7, target heats opening temperature T8, heating stops temperature T9 and limiting temperature T10;
    Step 3:When meeting battery mean temperature T3 higher than target refrigeration opening temperature T6 or less than target heating opening temperature T8 Or the battery cell temperature difference of the Battery case exceedes setting value, the water chiller enters circulation pattern, and control system is opened The electronic water pump, running speed are initial setting speed n10, control the flow of electrokinetic cell cooling medium;
    Step 4:Into after circulation pattern, when meeting battery mean temperature T3 higher than target refrigeration opening temperature T6, by circulating Pattern is cut into refrigeration mode;
    Step 5:Into after circulation pattern, when meeting battery mean temperature T3 less than target heating opening temperature T8, by circulating Pattern is cut into heating mode;
    Step 6:Into after circulation pattern, when the inflow temperature T4's and leaving water temperature sensors for meeting inflow temperature sensor Leaving water temperature T5 reaches battery cell temperature range in design temperature, or electrokinetic cell casing and exceedes design temperature, by cyclic module Formula is cut into the electronic water pump and condenser fan all runs at high speed;
    Step 7:Into after circulation pattern, when meeting in electrokinetic cell casing battery dump energy less than 30% or under vehicle high pressure When electric, water chiller is jumped out circulation pattern and is stopped.
  2. 2. the intelligent control method of electrokinetic cell water chiller system according to claim 1, it is characterised in that:The step Rapid four refrigeration mode includes step in detail below:
    (1)Into after refrigeration mode, triple valve is closed, then successively opens the condenser fan and compressor, the condenser fan Initial launch rotating speed with compressor is respectively n20 and n30;
    (2)When meeting battery mean temperature T3 higher than target refrigeration opening temperature T6, compressor increases every 10 timing cycle W Adding compressor rotary speed, each incremental speed is 200r/min, until reach the operation of compressor highest working speed, and condenser fan High speed conditions in being operated in respectively with electronic water pump;
    (3)When meeting that battery mean temperature T3 is equal to target refrigeration opening temperature T6, compressor then keeps former rotating speed, and condenses Fan and electronic water pump increase speed every 10 timing cycle W, and each rotating speed incremental change is 50r/min, until reaching each portion Part highest working speed is run;
    (4)When electrokinetic cell mean temperature T3 reduces less than target refrigeration opening temperature T6, compressor every 20 timing cycle W Compressor rotary speed, each rotating speed is reduced to 100r/min, and condenser fan and electronic water pump turn every 20 timing cycle W reductions Speed, each rotating speed incremental change are 50r/min, until reaching each part initial speed operation;
    (5)Stop temperature T7 when electrokinetic cell mean temperature T3 reaches target refrigeration, electronic water pump, condenser fan and compressor turn Speed is reduced to initial launch rotating speed n10, n20 and n30;
    (6)When the inflow temperature T4 of inflow temperature sensor is less than limiting temperature T10, control system exits refrigeration mode, compressor It is respectively with condenser fan operation initial speedWithIt is stopped after continuing 20 timing cycles, and returns to circulation pattern.
  3. 3. the intelligent control method of electrokinetic cell water chiller system according to claim 1, it is characterised in that:The step Rapid five heating mode includes step in detail below:
    (1)Into after heating mode, triple valve is opened, is then turned on ptc heater, water chiller utilizes PTC-ceramic heating skill Art, according to battery thermal management system scheme, four heating powers of system design are respectively P1, P2 and P3, and meet P1 > P2 > P3 > 0;
    (2)Battery heats opening temperature T8 and heating stops setting a temperature threshold Z1 between temperature T9, when electrokinetic cell is put down Equal temperature T3 exists(- 20, T8), PTC heating powers are P1, and electronic water pump rotating speed is n13;
    (3)When electrokinetic cell mean temperature T3 exists(T8, Z1), PTC heating powers are P2, and electronic water pump rotating speed is n12;
    (4)When electrokinetic cell mean temperature T3 exists(Z1, T9), PTC heating powers are P3, and electronic water pump rotating speed is n11;Wherein n13> n12> n11;
    (3)PTC is then closed when electrokinetic cell mean temperature T3 reaches heating stopping temperature T9, closes triple valve, system, which returns to, to be followed Ring mode.
  4. 4. the intelligent control method of electrokinetic cell water chiller system according to claim 1, it is characterised in that:The water Battery operating current in cold group collection CAN, and the current heat exchange ability of battery is calculated using ampere-hour integration method, Battery temperature tendency is predicted in advance.
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