CN106953138B - A kind of power battery water chiller system and its temperature difference intelligent control method - Google Patents

A kind of power battery water chiller system and its temperature difference intelligent control method Download PDF

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Publication number
CN106953138B
CN106953138B CN201710330957.6A CN201710330957A CN106953138B CN 106953138 B CN106953138 B CN 106953138B CN 201710330957 A CN201710330957 A CN 201710330957A CN 106953138 B CN106953138 B CN 106953138B
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temperature
temperature difference
battery
water
revolving speed
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CN106953138A (en
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杨福清
徐凡
徐一凡
宋光吉
洪少阳
陈伟
李理
林浩群
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Xiamen King Long United Automotive Industry Co Ltd
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Xiamen King Long United Automotive Industry Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/617Types of temperature control for achieving uniformity or desired distribution of temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Secondary Cells (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

Disclosed by the invention is a kind of power battery water chiller system and its temperature difference intelligent control method, including water chiller and water chiller controller, water chiller includes compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger, ptc heater, triple valve, inflow temperature sensor, power battery cabinet, leaving water temperature sensors, water tank, electronic water pump, compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger series connection setting.The present invention not only improves the degree of automation of power battery water chiller control, and the control system, according to the difference for judging battery mean temperature Yu water chiller leaving water temperature, pass through intelligent control algorithm, real-time adaptive adjusts compressor, electronic water pump and condenser fan working speed, it indirectly controls, battery work is integrated by ampere-hour in optimum temperature range and the temperature difference range and predicts battery temperature tendency in advance.

Description

A kind of power battery water chiller system and its temperature difference intelligent control method
Technical field
The present invention relates to the application field of new-energy automobile power battery technology, more specifically a kind of power electric The cold machine set system of water and its temperature difference intelligent control method.
Background technique
During electric automobile during traveling, complicated chemical reaction occurs in charge and discharge for power battery, is easy in battery The a large amount of heat of inner accumulation, causes battery temperature to rise, and the battery performances index such as transfer efficiency, cycle life is caused to decline, And traditional power battery cooling system uses natural air cooled and water cooling, and high-power power battery is all made of water-cooling project.
In the control of traditional power battery water chiller, generally controlled using shoulder rotation, by set temperature and battery temperature Compare, when battery temperature is higher than setting cryogenic temperature, water chiller starts to freeze, compressor, electronic water pump and condenser fan It is operated with fixed rotating speed;When battery temperature is lower than setting cryogenic temperature, compressor, electronic water pump and condenser fan stop working, The variation of such loop control battery temperature.This control method is simple, but often has the disadvantage in that
One, compressor, electronic water pump and condenser fan frequent starting and stopping, easily causing the inside battery temperature difference larger, Temperature equalization is poor, and does not give full play to the frequency conversion effect of compressor, leads to the reduction of product service life, vehicle hundred is public In power consumption increase, to influence vehicle service performance.
Two, after water chiller stops working, water pump stops working immediately, causes cooling line temperature too low, is unable to get Circulating cooling causes refrigeration device to be easily damaged.
Summary of the invention
Disclosed by the invention is a kind of power battery water chiller system and its temperature difference intelligent control method, main purpose It is to overcome deficiencies of the prior art and disadvantage, a kind of temperature difference intelligent control side of battery water cooling unit system system is provided Method, it not only effectively improves the degree of automation of power battery water chiller control, but also the control system can be according to judgement The difference of battery mean temperature and water chiller leaving water temperature, by intelligent control algorithm, real-time adaptive adjustment compression is mechanical, electrical Sub- water pump and condenser fan working speed, so that power battery work is indirectly controlled in optimum temperature range and the temperature difference range, And battery temperature tendency is predicted by ampere-hour integral in advance, the sluggishness of temperature acquisition can effectively be solved by increasing modifying factor Property, the temperature equalization of more efficient control power battery extends power battery service life, and effectively reduces water chiller Run power consumption.
The technical solution adopted by the invention is as follows:
A kind of power battery water chiller system, the water chiller and water chiller controller, the water chiller packet Include compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger, ptc heater, threeway Valve, inflow temperature sensor, power battery cabinet, leaving water temperature sensors, water tank, electronic water pump, the compressor, pressure are opened Pass, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger series connection setting;The ptc heater, threeway Valve, inflow temperature sensor, power battery cabinet, leaving water temperature sensors, water tank, electronic water pump series connection setting, and pass through The triple valve and the plate heat exchanger, which are in parallel, connects setting, and the water chiller controller passes through CAN bus and the water Cold group establishes data communication connection, which is equipped with a timer, timing cycle W, which sets There are four operating modes, respectively standby mode, circulation pattern, refrigeration mode and heating mode;
The temperature difference intelligent control method of the power battery water chiller system, comprising the following specific steps
Step 1: after the water chiller low pressure powers on, System self-test fault-free enters standby mode, the compressor, Electronic water pump and condenser fan stop working;
Step 2: the water chiller controller receives battery cell minimum temperature T1, electricity in the power battery cabinet The temperature of pond monomer maximum temperature T2 and each battery modules, and a whole set of battery mean temperature T3 is calculated, while the water chiller Controller acquires the leaving water temperature T4 of the leaving water temperature sensors and the inflow temperature T5 of inflow temperature sensor respectively, calculates The system temperature difference of battery mean temperature T3 and water chiller leaving water temperature T4 is T6, is set system the temperature difference range [T7, T8], and is drawn Be divided into level Four temperature difference step, respectively [T7, (3T7+T8)/4), [(3T7+T8)/4, (T7+T8)/2), [(T7+T8)/2, (T7+ 4T8)/4), [(T7+4T8)/4, T8];Target refrigeration opening temperature T9, limit cryogenic temperature T10, target heating unlatching temperature are set Spend T11, the limit heats temperature T12;
Step 3: when meet power battery mean temperature T3 higher than target refrigeration opening temperature T9 or lower than target heating open It opens temperature T11 or the battery cell temperature difference is more than setting value, the water chiller enters circulation pattern, and control system opens electronic water Pump, running speed are initial setting speed n10, control the flow of power battery cooling medium;
Step 4: after entering circulation pattern, when meeting battery mean temperature T3 higher than target refrigeration opening temperature T9, by Circulation pattern is cut into refrigeration mode;
Step 5: after entering circulation pattern, when meeting battery mean temperature T3 lower than target heating opening temperature T11, Heating mode is cut by circulation pattern;
Step 6: after entering circulation pattern, when inflow temperature T5 and the leaving water temperature sensing for meeting inflow temperature sensor It is more than set temperature that the leaving water temperature T4 of device, which reaches battery cell the temperature difference range in set temperature or power battery cabinet, by following Ring mode is cut into the electronic water pump and condenser fan all runs at high speed;
Step 7: after entering circulation pattern, when meeting, battery dump energy is lower than 30% in power battery cabinet or vehicle is high When pressure electricity, water chiller jumps out circulation pattern and stops working.
Further, the step 4 refrigeration mode comprising the following specific steps
(1) after entering refrigeration mode, triple valve is closed, then successively opens the condenser fan and compressor, the condensation The initial launch revolving speed of fan and compressor is respectively n20 and n30;
(2) when system temperature difference T6 meet temperature difference step [T7, (3T7+T8)/4) condition, the compressor is fixed every 10 When period W increase revolving speed, each revolving speed incremental change is 200r/min, until reaching the operation of highest working speed, and condenser fan It is worked respectively with electronic water pump in moderate rotation operating condition;
(3) when system temperature difference T6 meet temperature difference step [(3T7+T8)/4, (T7+T8)/2) condition, compressor is every 10 Timing cycle W increases compressor rotary speed, and each revolving speed incremental change is 100r/min, until reach the operation of highest working speed, and Condenser fan and electronic water pump increase speed every 20 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching Each component highest working speed operation;
(4) when system temperature difference T6 meet temperature difference step [(T7+T8)/2, (T7+4T8)/4) condition, compressor is every 10 Timing cycle W reduces revolving speed, and each revolving speed decrement is 100r/min, until drop to initial launch revolving speed, and condenser fan and Electronic water pump increases speed every 10 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching each component highest Working speed operation;
(5) when system temperature difference T6 meets temperature difference step [(T7+4T8)/4, T8] condition, compressor is every 5 timing cycle W Reducing revolving speed, each revolving speed decrement is 200r/min, until each component initial launch revolving speed is dropped to, and condenser fan and electronics Water pump increases speed every 10 timing cycle W, and each revolving speed incremental change is 100r/min, until reaching each component highest work Revolving speed operation;
(6) when the inflow temperature T5 of inflow temperature sensor is lower than limit cryogenic temperature T10, system exits refrigeration mould Formula, the compressor and condenser fan operation initial speed are respectively to stop working after n30 and n20 continues 20 timing cycles, System returns to circulation pattern.
Further, the step 5 heating mode comprising the following specific steps
(1) after entering heating mode, triple valve is opened, is then turned on ptc heater, water chiller is added using PTC ceramics Thermal technology, according to battery thermal management system scheme, it is respectively P1, P2, P3 and P4 that system, which designs four heating powers, and meets P1 > P2 > P3 > P4 > 0;
(2) if system temperature difference T6 meets temperature difference step [(T7+4T8)/4, T8] condition, PTC heating power is P1, electronic water Pump work is in moderate rotation operating condition;
(3) if system temperature difference T6 meet temperature difference step [(T7+T8)/2, (T7+4T8)/4) condition, PTC heating power is P2, electronic water pump increase revolving speed every 20 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching highest work Revolving speed operation;
(4) if system temperature difference T6 meet temperature difference step [(3T7+T8)/4, (T7+T8)/2) condition, PTC heating power is P3, electronic water pump increase revolving speed every 10 timing cycle W, and each revolving speed incremental change is 100r/min, until reaching most senior engineer Make revolving speed operation;
(5) if system temperature difference T6 meet temperature difference step [T7, (3T7+T8)/4) condition, PTC heating power is P4, and electronics Water pump increases revolving speed every 5 timing cycle W, and each revolving speed incremental change is 200r/min, until reaching highest working speed fortune Row;
(6) if the inflow temperature T5 of inflow temperature sensor is higher than limit heating temperature T12, system exits heating mould Formula closes ptc heater, closes triple valve, and system returns to circulation pattern.
Further, battery operating current in the water chiller acquisition CAN bus, and calculated using ampere-hour integration method The current heat exchange capacity of battery predicts battery temperature tendency in advance.
By the above-mentioned description of this invention it is found that compared to the prior art, the present invention has the advantages that
The present invention can not only effectively improve the degree of automation of power battery water chiller control, and the control system Compressor, electronic water pump and condenser fan working speed can be adaptively adjusted, maintains power battery work in optimum temperature range Battery temperature tendency is predicted in advance in the temperature difference range, and through ampere-hour integral, and temperature can effectively be solved by increasing modifying factor The hysteresis of acquisition is spent, the temperature equalization of more efficient control power battery extends power battery service life, and effectively Reduce water chiller and runs power consumption.
Detailed description of the invention
Fig. 1 is the system architecture diagram of power battery water chiller in invention.
Fig. 2 is water chiller control method schematic diagram.
Fig. 3 is refrigeration mode control method schematic diagram of the present invention.
Fig. 4 is heating mode control method schematic diagram of the present invention.
Specific embodiment
Explanation is with reference to the accompanying drawings to further explain a specific embodiment of the invention.
As shown in Figures 1 to 4, a kind of power battery water chiller system, the water chiller and water chiller controller, The water chiller includes compressor 1, pressure switch 2, condenser 3, condenser fan 4, liquid storage drying chamber 5, expansion valve 6, board-like Exchanger 7, ptc heater 8, triple valve 9, inflow temperature sensor 10, power battery cabinet 11, leaving water temperature sensors 12, Water tank 13, electronic water pump 14, the compressor 1, pressure switch 2, condenser 3, condenser fan 4, liquid storage drying chamber 5, expansion valve 6,7 series connection of plate heat exchanger is arranged;The ptc heater 8, triple valve 9, inflow temperature sensor 10, power battery cabinet 11, leaving water temperature sensors 12, water tank 13,14 series connection of electronic water pump setting, and pass through the triple valve 9 and the board-like friendship Parallel operation 7, which is in parallel, connects setting, and the water chiller controller is established data communication by CAN bus and the water chiller and connected It connects, which is equipped with a timer, timing cycle W, which sets there are four operating mode, respectively Standby mode, circulation pattern, refrigeration mode and heating mode;
The temperature difference intelligent control method of the power battery water chiller system, comprising the following specific steps
Step 1: after the water chiller low pressure powers on, System self-test fault-free enters standby mode, the compressor, Electronic water pump and condenser fan stop working;
Step 2: the water chiller controller receives battery cell minimum temperature T1, electricity in the power battery cabinet The temperature of pond monomer maximum temperature T2 and each battery modules, and a whole set of battery mean temperature T3 is calculated, while the water chiller Controller acquires the leaving water temperature T4 of the leaving water temperature sensors and the inflow temperature T5 of inflow temperature sensor respectively, calculates The system temperature difference of battery mean temperature T3 and water chiller leaving water temperature T4 is T6, is set system the temperature difference range [T7, T8], and is drawn Be divided into level Four temperature difference step, respectively [T7, (3T7+T8)/4), [(3T7+T8)/4, (T7+T8)/2), [(T7+T8)/2, (T7+ 4T8)/4), [(T7+4T8)/4, T8];Target refrigeration opening temperature T9, limit cryogenic temperature T10, target heating unlatching temperature are set Spend T11, the limit heats temperature T12;
Step 3: when meet power battery mean temperature T3 higher than target refrigeration opening temperature T9 or lower than target heating open It opens temperature T11 or the battery cell temperature difference is more than setting value, the water chiller enters circulation pattern, and control system opens electronic water Pump, running speed are initial setting speed n10, control the flow of power battery cooling medium;
Step 4: after entering circulation pattern, when meeting battery mean temperature T3 higher than target refrigeration opening temperature T9, by Circulation pattern is cut into refrigeration mode;
Step 5: after entering circulation pattern, when meeting battery mean temperature T3 lower than target heating opening temperature T11, Heating mode is cut by circulation pattern;
Step 6: after entering circulation pattern, when inflow temperature T5 and the leaving water temperature sensing for meeting inflow temperature sensor It is more than set temperature that the leaving water temperature T4 of device, which reaches battery cell the temperature difference range in set temperature or power battery cabinet, by following Ring mode is cut into the electronic water pump and condenser fan all runs at high speed;
Step 7: after entering circulation pattern, when meeting, battery dump energy is lower than 30% in power battery cabinet or vehicle is high When pressure electricity, water chiller jumps out circulation pattern and stops working.
Further, the step 4 refrigeration mode comprising the following specific steps
(1) after entering refrigeration mode, triple valve is closed, then successively opens the condenser fan and compressor, the condensation The initial launch revolving speed of fan and compressor is respectively n20 and n30;
(2) when system temperature difference T6 meet temperature difference step [T7, (3T7+T8)/4) condition, the compressor is fixed every 10 When period W increase revolving speed, each revolving speed incremental change is 200r/min, until reaching the operation of highest working speed, and condenser fan It is worked respectively with electronic water pump in moderate rotation operating condition;
(3) when system temperature difference T6 meet temperature difference step [(3T7+T8)/4, (T7+T8)/2) condition, compressor is every 10 Timing cycle W increases compressor rotary speed, and each revolving speed incremental change is 100r/min, until reach the operation of highest working speed, and Condenser fan and electronic water pump increase speed every 20 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching Each component highest working speed operation;
(4) when system temperature difference T6 meet temperature difference step [(T7+T8)/2, (T7+4T8)/4) condition, compressor is every 10 Timing cycle W reduces revolving speed, and each revolving speed decrement is 100r/min, until drop to initial launch revolving speed, and condenser fan and Electronic water pump increases speed every 10 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching each component highest Working speed operation;
(5) when system temperature difference T6 meets temperature difference step [(T7+4T8)/4, T8] condition, compressor is every 5 timing cycle W Reducing revolving speed, each revolving speed decrement is 200r/min, until each component initial launch revolving speed is dropped to, and condenser fan and electronics Water pump increases speed every 10 timing cycle W, and each revolving speed incremental change is 100r/min, until reaching each component highest work Revolving speed operation;
(6) when the inflow temperature T5 of inflow temperature sensor is lower than limit cryogenic temperature T10, system exits refrigeration mould Formula, the compressor and condenser fan operation initial speed are respectively to stop working after n30 and n20 continues 20 timing cycles, System returns to circulation pattern.
Further, the step 5 heating mode comprising the following specific steps
(1) after entering heating mode, triple valve is opened, is then turned on ptc heater, water chiller is added using PTC ceramics Thermal technology, according to battery thermal management system scheme, it is respectively P1, P2, P3 and P4 that system, which designs four heating powers, and meets P1 > P2 > P3 > P4 > 0;
(2) if system temperature difference T6 meets temperature difference step [(T7+4T8)/4, T8] condition, PTC heating power is P1, electronic water Pump work is in moderate rotation operating condition;
(3) if system temperature difference T6 meet temperature difference step [(T7+T8)/2, (T7+4T8)/4) condition, PTC heating power is P2, electronic water pump increase revolving speed every 20 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching highest work Revolving speed operation;
(4) if system temperature difference T6 meet temperature difference step [(3T7+T8)/4, (T7+T8)/2) condition, PTC heating power is P3, electronic water pump increase revolving speed every 10 timing cycle W, and each revolving speed incremental change is 100r/min, until reaching most senior engineer Make revolving speed operation;
(5) if system temperature difference T6 meet temperature difference step [T7, (3T7+T8)/4) condition, PTC heating power is P4, and electronics Water pump increases revolving speed every 5 timing cycle W, and each revolving speed incremental change is 200r/min, until reaching highest working speed fortune Row;
(6) if the inflow temperature T5 of inflow temperature sensor is higher than limit heating temperature T12, system exits heating mould Formula closes ptc heater, closes triple valve, and system returns to circulation pattern.
Further, battery operating current in the water chiller acquisition CAN bus, and calculated using ampere-hour integration method The current heat exchange capacity of battery predicts battery temperature tendency in advance.
The present invention can not only effectively improve the degree of automation of power battery water chiller control, and the control system Compressor, electronic water pump and condenser fan working speed can be adaptively adjusted, maintains power battery work in optimum temperature range Battery temperature tendency is predicted in advance in the temperature difference range, and through ampere-hour integral, and temperature can effectively be solved by increasing modifying factor The hysteresis of acquisition is spent, the temperature equalization of more efficient control power battery extends power battery service life, and effectively Reduce water chiller and runs power consumption.
The above is only a specific embodiment of the present invention, but design concept of the invention is not limited merely to this, all benefits The present invention is improved with carrying out unsubstantiality with this design, should be belonged to behavior that violates the scope of protection of the present invention.

Claims (4)

1. a kind of power battery water chiller system, it is characterised in that: including water chiller and water chiller controller, the water Cold group includes that compressor, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger, PTC add Hot device, triple valve, inflow temperature sensor, power battery cabinet, leaving water temperature sensors, water tank, electronic water pump, the compression Machine, pressure switch, condenser, condenser fan, liquid storage drying chamber, expansion valve, plate heat exchanger series connection setting;The PTC adds Hot device is set with triple valve, inflow temperature sensor, power battery cabinet, leaving water temperature sensors, water tank, electronic water pump series connection It sets, and is in parallel by the triple valve and the plate heat exchanger and connects setting, the water chiller controller passes through CAN bus It establishes data communication with the water chiller to connect, which is equipped with a timer, timing cycle W, the water Cold group is set there are four operating mode, respectively standby mode, circulation pattern, refrigeration mode and heating mode;
The temperature difference intelligent control method of the power battery water chiller system, comprising the following specific steps
Step 1: after the water chiller low pressure powers on, System self-test fault-free enters standby mode, the compressor, electronics Water pump and condenser fan stop working;
Step 2: the water chiller controller receives battery cell minimum temperature T1, battery list in the power battery cabinet The temperature of body maximum temperature T2 and each battery modules, and a whole set of battery mean temperature T3 is calculated, while the water chiller controls Device acquires the leaving water temperature T4 of the leaving water temperature sensors and the inflow temperature T5 of inflow temperature sensor respectively, calculates battery The system temperature difference of mean temperature T3 and water chiller leaving water temperature T4 is T6, is set system the temperature difference range [T7, T8], and be divided into Level Four temperature difference step, respectively [T7, (3T7+T8)/4), [(3T7+T8)/4, (T7+T8)/2), [(T7+T8)/2, (T7+ 4T8)/4), [(T7+4T8)/4, T8];Target refrigeration opening temperature T9, limit cryogenic temperature T10, target heating unlatching temperature are set Spend T11, the limit heats temperature T12;
Step 3: it is higher than target refrigeration opening temperature T9 or warm lower than target heating unlatching when meeting power battery mean temperature T3 It spends T11 or the battery cell temperature difference is more than setting value, the water chiller enters circulation pattern, and control system opens electronic water pump, Running speed is initial setting speed n10, controls the flow of power battery cooling medium;
Step 4: after entering circulation pattern, when meeting battery mean temperature T3 higher than target refrigeration opening temperature T9, by recycling Mode is cut into refrigeration mode;
Step 5: after entering circulation pattern, when meeting battery mean temperature T3 lower than target heating opening temperature T11, by following Ring mode is cut into heating mode;
Step 6: after entering circulation pattern, when the inflow temperature T5's and leaving water temperature sensors for meeting inflow temperature sensor It is more than set temperature that leaving water temperature T4, which reaches battery cell the temperature difference range in set temperature or power battery cabinet, by cyclic module Formula is cut into the electronic water pump and condenser fan all runs at high speed;
Step 7: after entering circulation pattern, it is lower than under 30% or vehicle high pressure when meeting battery dump energy in power battery cabinet When electric, water chiller jumps out circulation pattern and stops working.
2. power battery water chiller system according to claim 1, it is characterised in that: the refrigeration mode of the step 4 Comprising the following specific steps
(1) after entering refrigeration mode, triple valve is closed, then successively opens the condenser fan and compressor, the condenser fan Initial launch revolving speed with compressor is respectively n20 and n30;
(2) when system temperature difference T6 meet temperature difference step [T7, (3T7+T8)/4) condition, the compressor every 10 timing week Phase W increases revolving speed, and each revolving speed incremental change is 200r/min, until reach the operation of highest working speed, and condenser fan and electricity Sub- water pump is worked respectively in moderate rotation operating condition;
(3) when system temperature difference T6 meet temperature difference step [(3T7+T8)/4, (T7+T8)/2) condition, compressor is every 10 timings Period W increases compressor rotary speed, and each revolving speed incremental change is 100r/min, until reaching the operation of highest working speed, and condenses Fan and electronic water pump increase speed every 20 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching each portion The operation of part highest working speed;
(4) when system temperature difference T6 meet temperature difference step [(T7+T8)/2, (T7+4T8)/4) condition, compressor is every 10 timings Period W reduces revolving speed, and each revolving speed decrement is 100r/min, until initial launch revolving speed is dropped to, and condenser fan and electronics Water pump increases speed every 10 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching each component highest work Revolving speed operation;
(5) when system temperature difference T6 meets temperature difference step [(T7+4T8)/4, T8] condition, compressor reduces every 5 timing cycle W Revolving speed, each revolving speed decrement is 200r/min, until each component initial launch revolving speed is dropped to, and condenser fan and electronic water pump Increase speed every 10 timing cycle W, each revolving speed incremental change is 100r/min, until reaching each component highest working speed Operation;
(6) when the inflow temperature T5 of inflow temperature sensor is lower than limit cryogenic temperature T10, system exits refrigeration mode, institute Stating compressor and condenser fan operation initial speed is respectively to stop working after n30 and n20 continues 20 timing cycles, and system is returned To circulation pattern.
3. power battery water chiller system according to claim 1, it is characterised in that: the heating mode of the step 5 Comprising the following specific steps
(1) after entering heating mode, triple valve is opened, is then turned on ptc heater, water chiller heats skill using PTC ceramics Art, according to battery thermal management system scheme, it is respectively P1, P2, P3 and P4 that system, which designs four heating powers, and meets P1 > P2 > P3 > P4 > 0;
(2) if system temperature difference T6 meets temperature difference step [(T7+4T8)/4, T8] condition, PTC heating power is P1, electronic water pump work Make in moderate rotation operating condition;
(3) if system temperature difference T6 meet temperature difference step [(T7+T8)/2, (T7+4T8)/4) condition, PTC heating power be P2, electricity Sub- water pump increases revolving speed every 20 timing cycle W, and each revolving speed incremental change is 50r/min, until reaching highest working speed Operation;
(4) if system temperature difference T6 meet temperature difference step [(3T7+T8)/4, (T7+T8)/2) condition, PTC heating power be P3, electricity Sub- water pump increases revolving speed every 10 timing cycle W, and each revolving speed incremental change is 100r/min, until reaching highest working speed Operation;
(5) if system temperature difference T6 meet temperature difference step [T7, (3T7+T8)/4) condition, PTC heating power is P4, and electronic water pump Increase revolving speed every 5 timing cycle W, each revolving speed incremental change is 200r/min, until reaching the operation of highest working speed;
(6) if the inflow temperature T5 of inflow temperature sensor is higher than limit heating temperature T12, system exits heating mode, closes Ptc heater is closed, triple valve is closed, system returns to circulation pattern.
4. power battery water chiller system according to claim 1, it is characterised in that: the water chiller acquires CAN Battery operating current in bus, and the current heat exchange capacity of battery is calculated using ampere-hour integration method, battery is predicted in advance Temperature tendency.
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