CN107401264A - A kind of production technology of lightweight SGA green wallboards - Google Patents

A kind of production technology of lightweight SGA green wallboards Download PDF

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Publication number
CN107401264A
CN107401264A CN201610346066.5A CN201610346066A CN107401264A CN 107401264 A CN107401264 A CN 107401264A CN 201610346066 A CN201610346066 A CN 201610346066A CN 107401264 A CN107401264 A CN 107401264A
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sga
lightweight
green
wallboards
production technology
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CN201610346066.5A
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CN107401264B (en
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刘友柱
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Guangdong Shiji Shangpin Building Materials Technology Co ltd
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Individual
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/12Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:1) it is surface-treated;2) forming processes;3) inner surface treatment;4) fill;5) suppress;6) dry.The present invention has that production craft step is reasonable, and product weight is light, product safety environmental protection, the advantages of ensure that operating efficiency.

Description

A kind of production technology of lightweight SGA green wallboards
Technical field
The present invention relates to a kind of production technology of wallboard, and in particular to a kind of lightweight SGA green wallboards Production technology.
Background technology
Due to the improvement of people's living standards, requirement of the people for living environment also more and more higher, at present The general metope that the house of inhabitation is decorated using coating, wallpaper and wallboard on the market, coating is typically all Need to carry out gypsum bottoming before scribbling, step is complicated, long the time required to completing decoration;Wallpaper is usually Directly paid using glue is viscous on metope, but if wallpaper occurs when the phenomenon of anti-alkali occurs in metope top layer Come off, cause the decorative layer of surface of wall to be destroyed, at the same wallpaper substantially not fireproof, security It is not strong;Wallboard is usually to be directly attached to metope, by the splicing apparatus metope to wallboard, can also be made It is short the time required to completing decoration for background board or the materials'use of furred ceiling, it can be moved in the short time, The influence of the anti-alkali of surface of wall is avoided, while wallboard has certain fire line.
In summary, the utilization rate more and more higher of wallboard.
It is not environmentally, poisonous after burning but the fire prevention of wallboard now on the market is B levels even C levels Pollution, finishing and rubbish are also easy to produce, and life of product expires the problem of forming pollution rubbish, while some Filled using wallboard using hollow or polyurethane, easily influenceed to deform by external force during use, influence practicality, And polyurethane wallboard not fire resisting, burning have penetrating odor, Environmental-protection garbage have been formed after finishing dismounting, and Remaining wallboard is typically inconvenient using solid, its weight weighting, installation, it is impossible to ensures operating efficiency.
The content of the invention
For the deficiencies in the prior art, the purpose of the present invention is to be to provide a kind of lightweight SGA The production technology of green wallboard, its production craft step is reasonable, and product weight is light, product safety environmental protection, It can effectively ensure that production efficiency.
To achieve the above object, the present invention is achieved by the following technical programs:
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:
1) it is surface-treated:Coating treatment is carried out to surface of aluminum plate;
2) forming processes:Forming processes are carried out to aluminium sheet and form aluminium box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by natural binder materials, Volcanic rock, filament and water are stirred, formation can pressed material, can pressed material be filled to by In the aluminium box of roughening processing, toughening layer is covered on the aluminium box by roughening processing filled, is made and treats Suppress aluminium box;
5) suppress:The aluminium box to be pressed filled in aluminium box compacting tool set is suppressed, obtains SGA Facing board finished product;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
Further, the method that the coating treatment in the step 1) uses is thermal transfer or spraying.
Further, the step 1) carries out coating by thermal transfer using aluminum plate facing machine to surface of aluminum plate Processing.
Further, the forming processes in the step 2) are each twice while two sides of folding shaping behaviour Make or once roll over simultaneously the forming operation on four sides.
Further, in the step 4) can natural binder materials, volcanic rock, fiber in pressed material Silk and the percentage by weight of water are:Natural binder materials 20%-58%, volcanic rock 21%-60%, it is fine Tie up silk 0.8%-5%, water 2%-58%.
Further, the natural binder materials is to appoint between gypsum, lime, cement one kind or three kinds of materials Meaning mixture, preferably gypsum.
Further, the filament in the step 4) is using chopped strand silk.
Further, the toughening layer in the step 4) uses fibrofelt, grid cloth or other similar materials, It is preferred that fibrofelt.
Further, other described similar materials are the fibrous materials for having toughness.
Further, the stirring in the step 4) is using stirring or mechanical agitation by hand, the step 4) In filling using filling up by hand or filling-up mechanically.
Further, the compacting in the step 5) is using compacting or mechanical compaction by hand.
Further, the step 5) using forcing press to the aluminium to be pressed that has been filled in aluminium box compacting tool set Box carries out mechanical compaction.
In summary, it is an advantage of the invention that:The step of production technology of the present invention, is reasonable, passes through the step Rapid obtained lightweight SGA green wallboards have light weight, easy for installation, environmental and durable, Neng Gouyou The guarantee service life of effect;Filled in the present invention can pressed material using natural binder materials, fire Mountain rock and filament, there is lightweight, the fire prevention of A levels, pure environmental protection, heat-insulation and heat-preservation is moistureproof, quick for installation, Blank wall is once completed to install, and directly moves in, no decoration garbage, and product is recyclable and secondary use, no Waste product is degradable, does not have any pollution, the advantages of environmental protection, fundamentally solves at present The fire prevention of in the market like product main material is B levels, not environmentally, toxic contaminants after burning, and and it is also easy to produce dress Repair and rubbish, and life of product expires the problem of forming pollution rubbish;Toughening layer in the present invention is using fine It is the fibrous material for having toughness to tie up felt, grid cloth or other similar materials, and other similar materials, energy Enough effectively filter out is filled in unnecessary moisture guarantee aluminium box, and preventing can pressed material material in pressing process Outflow, ensure the quality of the product of production.
Embodiment
Invention is further described below in conjunction with embodiment:
Embodiment 1
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:
1) it is surface-treated:Surface of aluminum plate is carried out by thermal transfer using aluminum plate facing machine by customer requirement Coating treatment;
2) forming processes:Carry out rolling over the forming operation on two sides to aluminium sheet simultaneously every time twice, form aluminium Box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by gypsum, volcanic rock, Filament and water are stirred, formation can pressed material, wherein gypsum, volcanic rock, chopped strand silk and The percentage by weight of water is:Gypsum 36%, volcanic rock 37.5%, chopped strand silk 1.5%, water 25%, By can pressed material be filled in the aluminium box by roughening processing, fill the aluminium by roughening processing Fibrofelt is covered on box, aluminium box to be pressed is made;
5) suppress:Machinery is carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using forcing press Compacting, obtains SGA facing board finished products;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
Lightweight SGA greens wallboard obtained by it can direct packaging and warehousing, its is in light weight, flameproof effect It is best.
Embodiment 2
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:
1) it is surface-treated:Surface of aluminum plate is carried out by thermal transfer using aluminum plate facing machine by customer requirement Coating treatment;
2) forming processes:Carry out rolling over the forming operation on two sides to aluminium sheet simultaneously every time twice, form aluminium Box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by gypsum, volcanic rock, Filament and water are stirred, formation can pressed material, wherein gypsum, volcanic rock, chopped strand silk and The percentage by weight of water is:Gypsum 34%, volcanic rock 36%, chopped strand silk 1.4%, water 28.6%, By can pressed material be filled in the aluminium box by roughening processing, fill the aluminium by roughening processing Fibrofelt is covered on box, aluminium box to be pressed is made;
5) suppress:Machinery is carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using forcing press Compacting, obtains SGA facing board finished products;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
Lightweight SGA green surfaces of wall obtained by it cover after diaphragm can direct packaging and warehousing, its is heavy Amount is light, and flameproof effect is preferable.
Embodiment 3
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:1) Surface treatment:Coating treatment is carried out to surface of aluminum plate by thermal transfer using aluminum plate facing machine by customer requirement;
2) forming processes:Carry out rolling over the forming operation on two sides to aluminium sheet simultaneously every time twice, form aluminium Box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by gypsum, volcanic rock, Filament and water are stirred, formation can pressed material, wherein gypsum, volcanic rock, chopped strand silk and The percentage by weight of water is:Gypsum 20%, volcanic rock 40%, chopped strand silk 2%, water 30%, By can pressed material be filled in the aluminium box by roughening processing, fill the aluminium by roughening processing Fibrofelt is covered on box, aluminium box to be pressed is made;
5) suppress:Machinery is carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using forcing press Compacting, obtains SGA facing board finished products;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
After the attached diaphragm of lightweight SGA green surfaces of wall obtained by it can direct packaging and warehousing, its is heavy Amount is lighter, and flameproof effect is good.
Embodiment 4
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:
1) it is surface-treated:Surface of aluminum plate is carried out by thermal transfer using aluminum plate facing machine by customer requirement Coating treatment;
2) forming processes:Carry out rolling over the forming operation on two sides to aluminium sheet simultaneously every time twice, form aluminium Box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by cement, volcanic rock, Filament and water are stirred, formation can pressed material, wherein cement, volcanic rock, chopped strand silk and The percentage by weight of water is:Cement 25%, volcanic rock 38%, chopped strand silk 2%, water 35%, By can pressed material be filled in the aluminium box by roughening processing, fill the aluminium by roughening processing Fibrofelt is covered on box, aluminium box to be pressed is made;
5) suppress:Machinery is carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using forcing press Compacting, obtains SGA facing board finished products;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
After the attached diaphragm of lightweight SGA green surfaces of wall obtained by it can direct packaging and warehousing, its is heavy Measure heavier, flameproof effect is good.
Embodiment 5
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:
1) it is surface-treated:Surface of aluminum plate is carried out by thermal transfer using aluminum plate facing machine by customer requirement Coating treatment;
2) forming processes:Carry out rolling over the forming operation on two sides to aluminium sheet simultaneously every time twice, form aluminium Box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by lime, volcanic rock, Filament and water are stirred, formation can pressed material, wherein lime, volcanic rock, chopped strand silk and The percentage by weight of water is:Lime 35%, volcanic rock 30%, chopped strand silk 4%, water 31%, By can pressed material be filled in the aluminium box by roughening processing, fill the aluminium by roughening processing Fibrofelt is covered on box, aluminium box to be pressed is made;
5) suppress:Machinery is carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using forcing press Compacting, obtains SGA facing board finished products;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
After the attached diaphragm of lightweight SGA green surfaces of wall obtained by it can direct packaging and warehousing, its is heavy Amount is lighter, and flameproof effect is preferable.
Embodiment 6
A kind of production technology of lightweight SGA green wallboards, the production technology comprise the following steps:
1) it is surface-treated:Surface of aluminum plate is carried out by thermal transfer using aluminum plate facing machine by customer requirement Coating treatment;
2) forming processes:Carry out rolling over the forming operation on two sides to aluminium sheet simultaneously every time twice, form aluminium Box;
3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by natural binder materials, Volcanic rock, filament and water are stirred, formation can pressed material, natural binder materials be gypsum, stone Ash and the mixture of cement, wherein natural binder materials, volcanic rock, the weight hundred of chopped strand silk and water Point ratio is:Natural binder materials 38%, volcanic rock 27%, chopped strand silk 4%, water 31%, will Can pressed material be filled in the aluminium box by roughening processing, fill the aluminium box by roughening processing Upper covering fibrofelt, aluminium box to be pressed is made;
5) suppress:Machinery is carried out to the aluminium box to be pressed filled in aluminium box compacting tool set using forcing press Compacting, obtains SGA facing board finished products;
6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
After the attached diaphragm of lightweight SGA green surfaces of wall obtained by it can direct packaging and warehousing, its is heavy Amount is lighter, and flameproof effect is fine.
For those skilled in the art, other can be made according to above technical scheme and design Various corresponding changes and deformation, and all these change and deformation should all belong to right of the present invention It is required that protection domain within.

Claims (9)

  1. A kind of 1. production technology of lightweight SGA green wallboards, it is characterised in that the production technology bag Include following steps:
    1) it is surface-treated:Coating treatment is carried out to surface of aluminum plate;
    2) forming processes:Forming processes are carried out to aluminium sheet and form aluminium box;
    3) inner surface treatment:Roughening processing is carried out to aluminium box inner surface;
    4) fill:By roughening handle aluminium box be put into aluminium box compacting tool set, by natural binder materials, Volcanic rock, filament and water are stirred, formation can pressed material, can pressed material be filled to by In the aluminium box of roughening processing, toughening layer is covered on the aluminium box by roughening processing filled, is made and treats Suppress aluminium box;
    5) suppress:The aluminium box to be pressed filled in aluminium box compacting tool set is suppressed, obtains SGA Facing board finished product;
    6) dry:SGA facing board finished products are dried, in dried SGA facing board finished products Surface be covered with diaphragm, lightweight SGA green wallboards are made.
  2. 2. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 1 In:The method that coating treatment in the step 1) uses is thermal transfer or spraying.
  3. 3. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 1 In:In the step 4) can natural binder materials in pressed material, volcanic rock, filament and water Percentage by weight is:Natural binder materials 20%-58%, volcanic rock 21%-60%, filament 0.8% - 5%, water 2%-58%.
  4. 4. according to a kind of production technology of lightweight SGA green wallboards of claim 1 or 3, it is special Sign is:The natural binder materials is arbitrarily mixed between gypsum, lime, cement one kind or three kinds of materials It is fit.
  5. 5. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 1 In:Filament in the step 4) is using chopped strand silk.
  6. 6. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 1 In:Toughening layer in the step 4) uses fibrofelt, grid cloth or other similar materials.
  7. 7. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 6 In:Other described similar materials are the fibrous materials for having toughness.
  8. 8. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 1 In:Stirring use in the step 4) is stirred by hand or mechanical agitation, filling in the step 4) Fill out using filling up by hand or filling-up mechanically.
  9. 9. a kind of production technology of lightweight SGA green wallboards, its feature exist according to claim 1 In:Compacting in the step 5) is using compacting or mechanical compaction by hand.
CN201610346066.5A 2016-05-20 2016-05-20 A kind of production technology of lightweight SGA green wallboard Active CN107401264B (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2667057Y (en) * 2003-11-26 2004-12-29 顺德市德堡印刷机械有限公司 Plastic aluminium/plastic steel composite wall tile
CN1884762A (en) * 2006-06-14 2006-12-27 广州市壁神新型建材有限公司 Assembled large-scale construction board with light frame and manufacturing process thereof
CN202644895U (en) * 2012-05-31 2013-01-02 潘建英 Metal thermal-insulation and decoration integration board for prefabricated pouring phenolic resin
CN103242019A (en) * 2013-05-11 2013-08-14 叶香竹 Decoration suspended ceiling plate
CN103243878A (en) * 2012-02-09 2013-08-14 平湖市法而特建筑保温科技有限公司 High-strength, high-insulation exterior wall heat-preservation face brick compounded by aluminum plastic and nanometer materials
CN103321378A (en) * 2013-07-09 2013-09-25 上海吉祥科技(集团)有限公司 Self-cleaning type aluminum-plastic composite panel and manufacturing method thereof
CN104005530A (en) * 2014-06-11 2014-08-27 蒋彩峰 Novel foam cement aluminum decoration heat insulation integral plate and installation process
WO2015083084A1 (en) * 2013-12-03 2015-06-11 Eutherm Sp. Z O.O. A thermally-insulating composite elevation panel, a method of its preparation and a use of the thermally-insulating composite elevation panel
CN205116606U (en) * 2015-10-17 2016-03-30 刘友柱 Calcium sulfate decorative board
CN105442791A (en) * 2015-12-31 2016-03-30 马骞 Light-steel inorganic glaze surface embedded heat preservation integrative external wall panel and making process thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2667057Y (en) * 2003-11-26 2004-12-29 顺德市德堡印刷机械有限公司 Plastic aluminium/plastic steel composite wall tile
CN1884762A (en) * 2006-06-14 2006-12-27 广州市壁神新型建材有限公司 Assembled large-scale construction board with light frame and manufacturing process thereof
CN103243878A (en) * 2012-02-09 2013-08-14 平湖市法而特建筑保温科技有限公司 High-strength, high-insulation exterior wall heat-preservation face brick compounded by aluminum plastic and nanometer materials
CN202644895U (en) * 2012-05-31 2013-01-02 潘建英 Metal thermal-insulation and decoration integration board for prefabricated pouring phenolic resin
CN103242019A (en) * 2013-05-11 2013-08-14 叶香竹 Decoration suspended ceiling plate
CN103321378A (en) * 2013-07-09 2013-09-25 上海吉祥科技(集团)有限公司 Self-cleaning type aluminum-plastic composite panel and manufacturing method thereof
WO2015083084A1 (en) * 2013-12-03 2015-06-11 Eutherm Sp. Z O.O. A thermally-insulating composite elevation panel, a method of its preparation and a use of the thermally-insulating composite elevation panel
CN104005530A (en) * 2014-06-11 2014-08-27 蒋彩峰 Novel foam cement aluminum decoration heat insulation integral plate and installation process
CN205116606U (en) * 2015-10-17 2016-03-30 刘友柱 Calcium sulfate decorative board
CN105442791A (en) * 2015-12-31 2016-03-30 马骞 Light-steel inorganic glaze surface embedded heat preservation integrative external wall panel and making process thereof

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Effective date of registration: 20190515

Address after: 511500 Liao Village Group Workshop on Line S114 of Tangji Management Zone, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province

Patentee after: Guangdong Guangdong Guangdong Luxiang Environmental Protection Decoration Material Co.,Ltd.

Address before: 510000 Fengwucun Bomei Cosmetics Company 101, Pikeng Village Committee, Longtang Town, Qingcheng District, Qingyuan City, Guangdong Province

Patentee before: Liu Youzhu

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CP03 Change of name, title or address

Address after: 511500 area C, huangtangwei workshop, Matou village, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province

Patentee after: Guangdong Shiji Shangpin Building Materials Technology Co.,Ltd.

Address before: 511500 Liao Village Group Workshop on Line S114 of Tangji Management Zone, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province

Patentee before: Guangdong Guangdong Guangdong Luxiang Environmental Protection Decoration Material Co.,Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of invention: Production process of a lightweight SGA green wall panel

Granted publication date: 20190212

Pledgee: Bank of China Limited Qingyuan Branch

Pledgor: Guangdong Shiji Shangpin Building Materials Technology Co.,Ltd.

Registration number: Y2024980012058