CN107394445B - Conductive connecting piece for charging gun - Google Patents

Conductive connecting piece for charging gun Download PDF

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Publication number
CN107394445B
CN107394445B CN201710756034.7A CN201710756034A CN107394445B CN 107394445 B CN107394445 B CN 107394445B CN 201710756034 A CN201710756034 A CN 201710756034A CN 107394445 B CN107394445 B CN 107394445B
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CN
China
Prior art keywords
contact
sleeve
conductive
contact arm
connecting part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710756034.7A
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Chinese (zh)
Other versions
CN107394445A (en
Inventor
黄俐瑛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suyin Electronics Dongguan Co Ltd
Original Assignee
Suyin Electronics Dongguan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suyin Electronics Dongguan Co Ltd filed Critical Suyin Electronics Dongguan Co Ltd
Priority to CN201710756034.7A priority Critical patent/CN107394445B/en
Publication of CN107394445A publication Critical patent/CN107394445A/en
Application granted granted Critical
Publication of CN107394445B publication Critical patent/CN107394445B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • H01R13/111Resilient sockets co-operating with pins having a circular transverse section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The invention discloses a conductive connecting piece for a charging gun, which comprises a sleeve and a contact piece, wherein the contact piece is integrally formed and provided with: the connecting part is cylindrical, the plurality of contact arms extend forwards from the connecting part and are enclosed to form a cylinder, the sleeve is sleeved outside the cylinder structure enclosed by the contact arms, a hole groove is formed in the sleeve corresponding to each contact arm, and the sleeve is connected with the contact piece by a buckle; when the socket is used, the conductive pins in the external socket are inserted along the ports of the sleeve and are inserted into the cylindrical structure surrounded by the contact arms, so that conductive contact is formed with the contact arms. The invention has simple structure, the sleeve and the contact piece can be directly formed by stamping, compared with the existing production mode, the production cost of the invention can be greatly reduced, meanwhile, the invention can realize automatic operation, the production efficiency can be greatly improved, and compared with the existing product, the invention has the advantages of low cost, good conductive stability, convenient production and processing, and the like.

Description

Conductive connecting piece for charging gun
Technical field:
the invention relates to the technical field of charging equipment, in particular to a conductive connecting piece for a charging gun.
The background technology is as follows:
with the development of electric vehicles, the requirements of charging guns for charging electric vehicles are also increasing. As shown in fig. 1, the charging gun for the charging car comprises a charging gun body 5, wherein a plug 51 is arranged in front of the body 5, and the plug 51 is provided with a charging interface 52 which can be electrically connected with external equipment to be charged. A plurality of conductive connectors 50 are provided in the charging interface 52, each conductive connector 50 having a conductive socket 501 for interfacing with a conductive pin (post) in a device to be charged. Because the charging gun works with a large working current, the conductive connecting piece 50 used in the plug 51 is different from the conventional plug, and the conventional conductive connecting piece used in the charging gun mostly adopts a metal piece which is turned, namely, a metal rod is directly machined into a required shape in a turning, cutting and milling mode, and the conductive jack 501 is also machined by a milling cutter. In addition, in order to ensure the stability of the conductive contact, a metal spring clip 502 needs to be added to the conductive socket 501, and after the conductive pin is inserted into the conductive socket 501, a tight electrical connection is formed between the metal spring clip 502 and the conductive pin.
As can be seen from the above, the current conductive connector has complex processing technology and high processing cost, and the metal spring clip 502 is also required to be installed into the conductive jack 501 by manual operation during assembly, which further results in lower production efficiency, so the current conductive connector of the charging gun cannot adapt to the market demand, and the present inventors propose the following technical scheme for this purpose
The invention comprises the following steps:
the invention aims to solve the technical problem of overcoming the defects of the prior art and providing the conductive connecting piece for the charging gun, which is simple to process.
In order to solve the technical problems, the invention adopts the following technical scheme: a conductive connector for a charging gun comprising: sleeve and contact, contact integrated into one piece be provided with: the connecting part is cylindrical, and the plurality of contact arms extend forwards from the connecting part and are enclosed to form a cylinder; the sleeve is sleeved outside the cylindrical structure surrounded by the contact arms, a hole groove is formed in the sleeve corresponding to each contact arm, and the sleeve is connected with the contact piece by a buckle; when the socket is used, the conductive pins in the external socket are inserted along the ports of the sleeve and are inserted into the cylindrical structure surrounded by the contact arms, so that conductive contact is formed with the contact arms.
Furthermore, in the above technical scheme, the connecting part of the contact element is integrally formed with a plastic seat, and the wiring part extends out from the rear end of the plastic seat.
Furthermore, in the above technical solution, a front clamping protrusion and a rear clamping protrusion with opposite protruding directions are integrally formed along the circumferential surface of the connecting portion, and a clamping groove and a clamping hole are formed on the sleeve at positions corresponding to the front clamping protrusion and the rear clamping protrusion, respectively.
In the above technical scheme, the contact arms extend forward from the connecting portions, the front ends of the contact arms turn outwards, the front ends of all the contact portion terminals are surrounded to form a bell mouth shape, and the contact arms are bent inwards to form a bending protrusion at a position close to the front ends of the contact arms.
In the above technical scheme, the slot shape of the sleeve is larger than the projection of the contact arm, so that the contact arm can be extended and deformed into the slot when being extruded internally.
In the above technical scheme, further, the inner edge of the sleeve close to the front end port is uniformly formed with guiding protrusions.
Furthermore, in the above technical solution, the rear end port of the sleeve is shaped like a horn mouth.
In the above technical scheme, a hole is formed in the connecting portion.
In the above technical scheme, the connection part extends backwards from the connecting part to form a cylindrical shape, and a notch is formed at the combining position of the connection part and the connecting part.
In the technical scheme, a step section is formed on one side, close to the sleeve, of the plastic seat, and a waterproof ring is sleeved on the step section.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: the invention has simple structure, the sleeve and the contact piece can be directly formed by stamping, compared with the existing production mode, the production cost of the invention can be greatly reduced, meanwhile, the invention can realize automatic operation, the production efficiency can be greatly improved, and compared with the existing product, the invention has the advantages of low cost, good conductive stability, convenient production and processing, and the like.
Description of the drawings:
FIG. 1 is a schematic diagram of a prior art charging gun;
FIG. 2 is a perspective view of a conductive connector in a prior art charging gun;
FIG. 3 is a perspective view of the present invention;
FIG. 4 is a perspective view of another view of the present invention;
FIG. 5 is an exploded perspective view of the present invention;
FIG. 6 is a perspective view of a contact in accordance with the present invention;
fig. 7 is a front view of the present invention.
Reference numerals illustrate:
1 plastic seat 11 ladder section
2 sleeve 20 hole 21 clamping groove
22 card hole 23 guide convex position 24 rear end port
3 contact 31 contact arm 32 connection
33 connection part 310 front end 311 is bent and raised
320 air holes 321 front clamping convex 322 rear clamping convex
323 injection molding hole 331 gap
4 waterproof ring
The specific embodiment is as follows:
the invention will be further described with reference to specific examples and figures.
Referring to fig. 3 to 6, the present invention is a conductive connector for a charging gun, the conductive connector comprising: plastic seat 1, sleeve 2 and contact 3.
The contact 3 is formed by stamping a metal plate, and then is coiled into a set shape by a forming machine. As shown in fig. 5 and 6, the contact 3 is integrally formed with: a plurality of contact arms 31, a connecting portion 32 and a wiring portion 33. The number of contact arms 31 is set according to practical needs, and is generally 4-8.
The contact 3 is wound in a cylindrical shape, that is, the connecting portion 32 is cylindrical, the plurality of contact arms 31 extend forward from the connecting portion 32 and are surrounded in a cylindrical shape, and the front clamping protrusion 321 and the rear clamping protrusion 322 with opposite protruding directions are integrally formed along the circumferential surface of the connecting portion 32.
The contact arms 31 extend forward from the connecting portion 32, and the front ends 310 of the contact arms 31 are turned outwards, so that the front ends 310 of all the contact arms 31 are enclosed to form a bell mouth shape, and are bent inwards to form a bending protrusion 311 near the front ends 310 of the contact arms 31.
The connection part 33 is formed in a cylindrical shape by extending the connection part 32 backward, and a notch 331 is formed at the combining position of the connection part 33 and the connection part 32. The wire ends of the power wires are clamped and fixed through the wiring parts 33, so that the wires in the power wires are in conductive connection with the contact 3.
The plastic seat 1 is integrally formed and fixedly connected to the connecting part 32, and the wiring part 33 extends out from the rear end of the plastic seat 1. In order to make the connection between the plastic seat 1 and the contact element 3 more stable, an injection hole 323 is formed on the connecting portion 32 of the contact element 3. When the plastic seat 1 is integrally formed on the contact piece 3, raw materials enter the inner cavity of the connecting part 32 through the injection molding hole 323 when the plastic seat 1 is formed, so that the plastic seat 1 and the contact piece 3 form stable connection, and the situation that the plastic seat 1 and the contact piece are loose or even separated in the use process is prevented. The notch 331 formed at the combining position of the connection portion 33 and the connection portion 32 also has the same effect.
The plastic seat 1 is used for fixing the charging gun, so that the plastic seat 1 can also be directly replaced by a plastic part of a plug part in the charging gun, namely, the contact piece 3 can be integrally formed in the plastic part in the charging gun plug, and the plastic seat can also play a role in fixing the contact piece 3.
In addition, an air hole 320 is formed on the connecting portion 32, and the air hole 320 is located behind one of the front locking protrusions 321. The air holes 320 function as: due to the presence of the air holes 320, the fluidity of the plating solution is enhanced when the contact 3 is plated. Meanwhile, when the conductive pin (post) is inserted into the contact 3 in use, the air hole 320 can smoothly discharge the air in the contact 3 due to the existence of the air hole, thereby facilitating the insertion of the conductive pin.
The sleeve 2 is sleeved outside the cylindrical structure surrounded by the contact arms 31, a hole groove 20 is formed in the sleeve 2 corresponding to each contact arm 31, and the sleeve 2 is connected with the contact element 3 by a buckle, namely, a clamping groove 21 and a clamping hole 22 are formed in the sleeve 2 corresponding to the front clamping convex 321 and the rear clamping convex 322.
The shape of the hole groove 20 on the sleeve 2 is larger than the projection of the contact arm 31, so that the contact arm 31 can be stretched and deformed into the hole groove 20 when being pressed internally.
In addition, a plurality of guiding convex points 23 are uniformly formed on the inner edge of the sleeve 2 near the front end port. The guiding projection 23 functions as: when the conductive pin is inserted into the sleeve 2, the conductive pin can be prevented from interfering with the end of the contact arm 31, and the conductive pin is positioned at the central position of the sleeve 2 through the support of the guide boss 23, so that the conductive pin can be conveniently and smoothly inserted into the central position of the contact arm 31 surrounding the cylindrical structure.
In order to facilitate the plug-in fit of the sleeve 2 with the contact 3, the rear end port 24 of the sleeve 2 is flared, i.e. the edge of the rear end port 24 is slightly rolled outwards.
When the sleeve 2 and the contact 3 are assembled, the front end of the contact arm 31 of the contact 3 is directly inserted from the rear end port 24 of the sleeve 2, and the clamping groove 21 and the clamping hole 22 of the sleeve 2 are correspondingly positioned with the front clamping convex 321 and the rear clamping convex 322 on the contact 3. After the front clamping convex 321 is inserted into the specified depth, the front clamping convex 321 is inserted along the clamping groove 21 and finally forms interference with the clamping groove 21, so that the sleeve 2 cannot go deep. At the same time, the rear locking protrusion 322 just falls into the locking hole 22, and the sleeve 2 cannot be pulled out.
In operation of the invention, a plurality of conductive pins (posts) are provided in the facility socket to be charged, and when a charging gun using the invention is inserted into the socket, the conductive pins will be correspondingly inserted into the invention. Firstly, the conductive pin will extend into the middle of the cylindrical structure enclosed by the contact arm 31 through the guiding of the guiding convex portion 23, the side surface of the conductive pin will interfere with the bending convex portion 311 on the contact arm 31, and as the conductive pin extends into, it will apply an outward force to the contact arm 31 through the bending convex portion 311, the contact arm 31 will bend outwards under this pressure, and a space for bending deformation of the contact arm 31 is given to the contact arm 31 through the hole groove 20 formed on the sleeve 2. Due to the bending deformation of the contact arm 31, the bending protrusion 311 of the contact arm 31 is tightly abutted against the surface of the inserted conductive pin under the action of the self elastic deformation force, thereby forming a tight conductive contact.
According to the invention, the metal sleeve 2 and the contact 3 can be directly formed by stamping, so that the production cost of the invention can be greatly reduced compared with the existing production mode, and meanwhile, the automatic operation can be realized, the production efficiency can be greatly improved, and the invention has the advantages of low cost, good conductivity stability, convenience in production and processing and the like compared with the existing product.
In order to improve the waterproof effect of the invention, a waterproof structure can be added on the invention, as shown in fig. 7, and a waterproof ring 4 is added on the plastic seat 1. The concrete structure is as follows: a step section 11 is formed on one side of the plastic seat 1, which is close to the sleeve 2, and a waterproof ring 4 is sleeved on the step section 11. After the waterproof ring 4 is added, the plug area, the wire connection area and the circuit control area inside the charging gun form a closed waterproof design after the charging gun is assembled, and liquid such as external water is prevented from entering the charging gun through the conductive connecting piece.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.

Claims (6)

1. The utility model provides a rifle that charges with electrically conductive connecting piece which characterized in that: the conductive connector includes: the sleeve and the contact member are arranged in a manner,
the contact piece integrated into one piece be provided with: the connecting part is cylindrical, the plurality of contact arms extend forwards from the connecting part and are enclosed to form a cylinder shape, the contact arms extend forwards from the connecting part, the front ends of the contact arms are turned outwards, the front ends of all the contact part terminals are enclosed to form a horn mouth shape, and the front ends of all the contact part terminals are inwards bent to form a bending protrusion at the position close to the front ends of the contact arms;
the connecting part of the contact piece is integrally formed with a plastic seat, and the wiring part extends out from the rear end of the plastic seat;
the sleeve is sleeved outside the cylindrical structure surrounded by the contact arms, a hole groove is formed in the sleeve corresponding to each contact arm, the sleeve is connected with the contact piece by a buckle, and guide convex positions are uniformly formed on the inner edge of the sleeve, which is close to the front end port; the slot shape of the sleeve is larger than the projection of the contact arm, so that the contact arm can be stretched and deformed into the slot when being extruded by the inside;
in use, the conductive pins in the external socket are inserted along the ports of the sleeve, the conductive pins will pass through the guide tabs
The guide of the position stretches into the middle of a cylindrical structure surrounded by the contact arm, the side surface of the conductive contact pin forms interference with the bending bulge on the contact arm, and along with the stretching of the conductive contact pin, the conductive contact pin exerts an outward force on the contact arm through the bending bulge, the contact arm is outwards bent and deformed under the pressure, and a space for bending and deforming the contact arm is provided for the contact arm through a hole groove formed in the sleeve; due to the bending deformation of the contact arm, the bending protrusion of the contact arm can tightly lean against the surface of the inserted conductive pin under the action of the self elastic deformation force, so that the tight conductive contact is formed.
2. The electrically conductive connector for a charging gun according to claim 1, wherein: the front clamping convex and the rear clamping convex which are opposite in protruding direction are integrally formed along the circumferential surface of the connecting part, and clamping grooves and clamping holes are formed in positions on the sleeve corresponding to the front clamping convex and the rear clamping convex respectively.
3. The electrically conductive connector for a charging gun according to claim 1, wherein: the rear end port of the sleeve is in a horn mouth shape.
4. The electrically conductive connector for a charging gun according to claim 1, wherein: the connecting part is provided with an air hole.
5. The electrically conductive connector for a charging gun according to claim 1, wherein: the wiring part extends backwards from the connecting part to form a cylindrical shape, and a notch is formed at the combining position of the wiring part and the connecting part.
6. The electrically conductive connector for a charging gun according to claim 1, wherein: one side of the plastic seat, which is close to the sleeve, is provided with a step section, and a waterproof ring is sleeved on the step section.
CN201710756034.7A 2017-08-29 2017-08-29 Conductive connecting piece for charging gun Active CN107394445B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710756034.7A CN107394445B (en) 2017-08-29 2017-08-29 Conductive connecting piece for charging gun

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710756034.7A CN107394445B (en) 2017-08-29 2017-08-29 Conductive connecting piece for charging gun

Publications (2)

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CN107394445A CN107394445A (en) 2017-11-24
CN107394445B true CN107394445B (en) 2023-08-08

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CN108616004A (en) * 2018-04-27 2018-10-02 东莞市精端精密五金制品有限公司 A kind of bonder terminal
CN108711705B (en) * 2018-06-26 2024-04-02 歌尔科技有限公司 Charging interface, electronic equipment, data line and charging system
DE102019134564B4 (en) * 2019-12-16 2022-08-04 Harting Electric Stiftung & Co. Kg socket contact
WO2023284854A1 (en) * 2021-07-15 2023-01-19 长春捷翼汽车零部件有限公司 Terminal and processing method therefor
CN217215186U (en) * 2022-02-24 2022-08-16 长春捷翼汽车零部件有限公司 Terminal with protection function
CN117791205A (en) * 2024-01-05 2024-03-29 惠州尼索科连接技术有限公司 Terminal structure

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CN106025644A (en) * 2016-08-03 2016-10-12 四川瑞可达连接***有限公司 Contact pin assembly capable of achieving direct-current charging interface replacement
JP2017103089A (en) * 2015-12-01 2017-06-08 株式会社フジクラ Terminal protector and method of manufacturing charge connector

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JP2013114911A (en) * 2011-11-29 2013-06-10 Auto Network Gijutsu Kenkyusho:Kk Socket terminal
WO2015158845A1 (en) * 2014-04-17 2015-10-22 Phoenix Contact E-Mobility Gmbh Socket contact and electric plug connection
JP2017103089A (en) * 2015-12-01 2017-06-08 株式会社フジクラ Terminal protector and method of manufacturing charge connector
CN106025644A (en) * 2016-08-03 2016-10-12 四川瑞可达连接***有限公司 Contact pin assembly capable of achieving direct-current charging interface replacement

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