CN107338097A - 一种乳化切削液的制作方法 - Google Patents

一种乳化切削液的制作方法 Download PDF

Info

Publication number
CN107338097A
CN107338097A CN201710501594.8A CN201710501594A CN107338097A CN 107338097 A CN107338097 A CN 107338097A CN 201710501594 A CN201710501594 A CN 201710501594A CN 107338097 A CN107338097 A CN 107338097A
Authority
CN
China
Prior art keywords
parts
heated
mixture
added
cutting fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710501594.8A
Other languages
English (en)
Inventor
刘磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710501594.8A priority Critical patent/CN107338097A/zh
Publication of CN107338097A publication Critical patent/CN107338097A/zh
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04—Mixtures of base-materials and additives
    • C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00—Lubricating compositions containing more than 10% water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08—Inorganic acids or salts thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/10—Compounds containing silicon
    • C10M2201/102—Silicates
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04—Phosphate esters
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/24—Emulsion properties
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/244—Metal working of specific metals

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Colloid Chemistry (AREA)

Abstract

本发明涉及一种乳化切削液的制作方法，由如下的步骤完成：(1)分别称取如下重量的各组分：矿物油15‑28份、硅酸盐11‑15份、油酸9‑14份、辛基酚聚氧乙烯醚5‑15份、磷酸酯9‑13份、钼酸钠4‑12份、乳化剂3‑9份和纯净水10‑20份；(2)将称取的矿物油、硅酸盐和油酸加入第一反应釜内并加热，得到第一混合物；(3)将称取的辛基酚聚氧乙烯醚、磷酸酯和钼酸钠加入第二反应釜内并加热，得到第二混合物；(4)将第一混合物和第二混合物加入第三反应釜内并加热，在恒温的条件下再加入乳化剂和纯净水并搅拌成乳状，最后冷却即可。本发明的有益效果是：解决了现有微乳化切削液存在的对不同铝合金加工缓释性差的问题。

Description

一种乳化切削液的制作方法
技术领域
本发明涉及金属切削技术领域，具体涉及一种乳化切削液的制作方法。
背景技术
切削液是一种用在金属切削、打磨加工过程中，用来冷却和润滑刀具和加工件的工业用液体，在切削过程中的润滑作用，可以减小前刀面与切屑，后刀面与已加工表面间的摩擦，形成部分润滑膜，从而减小切削力、摩擦和功率消耗，降低刀具与工件坯料摩擦部位的表面温度和刀具磨损，改善工件材料的切削加工性能。通常使用润滑油或是使用煤油加润滑油来进行切削润滑与冷却，润滑性能好，但冷却性能差，且含有大量有机物，容易滋生细菌，污染环境。
发明内容
综上所述，为克服现有技术的不足，本发明所要解决的技术问题是提供一种乳化切削液的制作方法。
本发明解决上述技术问题的技术方案如下：一种乳化切削液的制作方法，由如下的步骤完成：
(1)分别称取如下重量的各组分：矿物油15-28份、硅酸盐11-15份、油酸9-14份、辛基酚聚氧乙烯醚5-15份、磷酸酯9-13份、钼酸钠4-12份、乳化剂3-9份和纯净水10-20份；
(2)将称取的矿物油、硅酸盐和油酸加入第一反应釜内并加热，得到第一混合物；
(3)将称取的辛基酚聚氧乙烯醚、磷酸酯和钼酸钠加入第二反应釜内并加热，得到第二混合物；
(4)将第一混合物和第二混合物加入第三反应釜内并加热，在恒温的条件下再加入乳化剂和纯净水并搅拌成乳状，最后冷却即可。
本发明的有益效果是：与现有的微乳化切削液相比，该微乳化切削液具有优良的防锈性、润滑性、特别对铝合金有极佳的缓蚀性，很好地解决了现有微乳化切削液存在的对不同铝合金加工缓释性差的问题。
在上述技术方案的基础上，本发明还可以做如下改进：
进一步，步骤(2)中加热到50℃。
进一步，步骤(3)中加热到50℃。
进一步，步骤(4)中加热到40℃，并在40℃恒温的条件下再加入乳化剂和纯净水并搅拌成乳状。
具体实施方式
以下结合具体实施对本发明的原理和特征进行描述，所举实例只用于解释本发明，并非用于限定本发明的范围。
实施例1
一种乳化切削液的制作方法，由如下的步骤完成：
(1)分别称取如下重量的各组分：矿物油15份、硅酸盐11份、油酸9份、辛基酚聚氧乙烯醚5份、磷酸酯9份、钼酸钠4份、乳化剂3份和纯净水10份；
(2)将称取的矿物油、硅酸盐和油酸加入第一反应釜内并加热到50℃，得到第一混合物；
(3)将称取的辛基酚聚氧乙烯醚、磷酸酯和钼酸钠加入第二反应釜内并加热到50℃，得到第二混合物；
(4)将第一混合物和第二混合物加入第三反应釜内并加热到40℃，在40℃恒温的条件下再加入乳化剂和纯净水并搅拌成乳状，最后冷却即可。
实施例2
一种乳化切削液的制作方法，由如下的步骤完成：
(1)分别称取如下重量的各组分：矿物油20份、硅酸盐13份、油酸11份、辛基酚聚氧乙烯醚10份、磷酸酯11份、钼酸钠8份、乳化剂6份和纯净水15份；
(2)将称取的矿物油、硅酸盐和油酸加入第一反应釜内并加热到50℃，得到第一混合物；
(3)将称取的辛基酚聚氧乙烯醚、磷酸酯和钼酸钠加入第二反应釜内并加热到50℃，得到第二混合物；
(4)将第一混合物和第二混合物加入第三反应釜内并加热到40℃，在40℃恒温的条件下再加入乳化剂和纯净水并搅拌成乳状，最后冷却即可。
实施例3
一种乳化切削液的制作方法，由如下的步骤完成：
(1)分别称取如下重量的各组分：矿物油28份、硅酸盐15份、油酸14份、辛基酚聚氧乙烯醚15份、磷酸酯13份、钼酸钠12份、乳化剂9份和纯净水20份；
(2)将称取的矿物油、硅酸盐和油酸加入第一反应釜内并加热到50℃，得到第一混合物；
(3)将称取的辛基酚聚氧乙烯醚、磷酸酯和钼酸钠加入第二反应釜内并加热到50℃，得到第二混合物；
(4)将第一混合物和第二混合物加入第三反应釜内并加热到40℃，在40℃恒温的条件下再加入乳化剂和纯净水并搅拌成乳状，最后冷却即可。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (4)

1.一种乳化切削液的制作方法，其特征在于，由如下的步骤完成：
（1）分别称取如下重量的各组分：矿物油15-28份、硅酸盐11-15份、油酸9-14份、辛基酚聚氧乙烯醚5-15份、磷酸酯9-13份、钼酸钠4-12份、乳化剂3-9份和纯净水10-20份；
（2）将称取的矿物油、硅酸盐和油酸加入第一反应釜内并加热，得到第一混合物；
（3）将称取的辛基酚聚氧乙烯醚、磷酸酯和钼酸钠加入第二反应釜内并加热，得到第二混合物；
（4）将第一混合物和第二混合物加入第三反应釜内并加热，在恒温的条件下再加入乳化剂和纯净水并搅拌成乳状，最后冷却即可。
2.根据权利要求1所述的乳化切削液的制作方法，其特征在于，步骤（2）中加热到50℃。
3.根据权利要求1所述的乳化切削液的制作方法，其特征在于，步骤（3）中加热到50℃。
4.根据权利要求1所述的乳化切削液的制作方法，其特征在于，步骤（4）中加热到40℃，并在40℃恒温的条件下再加入乳化剂和纯净水并搅拌成乳状。
CN201710501594.8A 2017-06-27 2017-06-27 一种乳化切削液的制作方法 Pending CN107338097A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710501594.8A CN107338097A (zh) 2017-06-27 2017-06-27 一种乳化切削液的制作方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710501594.8A CN107338097A (zh) 2017-06-27 2017-06-27 一种乳化切削液的制作方法

Publications (1)

Publication Number Publication Date
CN107338097A true CN107338097A (zh) 2017-11-10

Family

ID=60220868

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710501594.8A Pending CN107338097A (zh) 2017-06-27 2017-06-27 一种乳化切削液的制作方法

Country Status (1)

Country Link
CN (1) CN107338097A (zh)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104293467A (zh) * 2014-09-30 2015-01-21 苏州长盛机电有限公司 一种铝合金用微乳化切削液及其制备方法
CN105001964A (zh) * 2015-07-02 2015-10-28 武汉航天航科石油化学有限公司 微乳化切削液
CN106590882A (zh) * 2016-12-20 2017-04-26 武汉航天航科石油化学有限公司 乳化切削液

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104293467A (zh) * 2014-09-30 2015-01-21 苏州长盛机电有限公司 一种铝合金用微乳化切削液及其制备方法
CN105001964A (zh) * 2015-07-02 2015-10-28 武汉航天航科石油化学有限公司 微乳化切削液
CN106590882A (zh) * 2016-12-20 2017-04-26 武汉航天航科石油化学有限公司 乳化切削液

Similar Documents

Publication Publication Date Title
CN103865622B (zh) 全合成水性不锈钢切削液、制备方法及其使用方法
CN104017636B (zh) 一种水溶性全合成金属磨削液
CN107603724B (zh) 一种石墨烯增效无需排放环保型水基切削液及其制备方法
CN101696367A (zh) 一种铝合金专用金属加工液的制备
CN103146467B (zh) 一种铝合金准干切削加工微乳液及其制备方法
CN105524688A (zh) 一种用于金属加工性能稳定的极压切削油及其制备方法
CN103113970A (zh) 一种水溶性准干切削液及其制备方法和用途
CN106590907A (zh) 一种含石墨烯的金属切削液及其制备方法
CN105296126A (zh) 一种绿色环保型水基防锈切削液及其制备方法
CN104560352A (zh) 一种防锈效果显著分散性好的水基切削液及其制备方法
CN107418673A (zh) 一种基于聚异丁烯基琥珀酸酐的新型乳化体系的切削液及其制备方法和应用
CN104120017A (zh) 一种渗透力强防锈性能好的水基切削液及其制备方法
CN107338097A (zh) 一种乳化切削液的制作方法
CN104388171A (zh) 一种高性价比的新型水基切削液及其制备方法
CN104611118A (zh) 铝及其合金水基切削液
CN109777566A (zh) 一种环保型切削液的制备方法
CN105349226A (zh) 一种铝合金用乳化切削液及其制备方法
CN104371800A (zh) 一种合金专用抗硬水乳化切削油及其制备方法
CN104560327A (zh) 一种高渗透防腐性能优异的金属切削液及其制备方法
CN105132111A (zh) 一种切削液及其制备方法
CN103305322B (zh) 一种五金加工用润滑剂
CN106675729A (zh) 一种金属轧制油及其制备方法
CN107573994A (zh) 一种具有防锈效果的金属切削油
CN106883922A (zh) 一种新型机床工作液配方及其配制工艺
CN103305320B (zh) 一种水基润滑剂

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20171110