CN107322777B - Distribution device and distribution process for whole marble tiles - Google Patents
Distribution device and distribution process for whole marble tiles Download PDFInfo
- Publication number
- CN107322777B CN107322777B CN201710432235.1A CN201710432235A CN107322777B CN 107322777 B CN107322777 B CN 107322777B CN 201710432235 A CN201710432235 A CN 201710432235A CN 107322777 B CN107322777 B CN 107322777B
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- China
- Prior art keywords
- hopper
- line
- powder
- distributor
- blanking
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- 239000004579 marble Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000843 powder Substances 0.000 claims abstract description 60
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000011449 brick Substances 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 239000004744 fabric Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention belongs to the technical field of building ceramics, and particularly relates to a distributing device and a distributing process of a whole marble tile. The automatic feeding device comprises a plurality of storage barrels, a first-stage distributor, a second-stage distributor, a movable hopper, a transfer hopper, a line storage barrel, a line distributor and a line discharging hopper, wherein the storage barrels are used for storing main toner and line powder respectively, the first-stage distributor consists of an upper inlet and two lower outlets, the upper inlet of the first-stage distributor is connected with the storage barrels through a powder pipe, the lower outlet of the first-stage distributor is connected with the corresponding inlet of the second-stage distributor through the powder pipe, and the inner part of the movable hopper is divided into a plurality of relatively independent areas. According to the invention, the coarse powder pipe and the fine powder pipe of the movable hopper are freely swung to enable the material layers to form color differences so as to form marble textures, and the effects of the bottom lines and the brick surfaces of the product formed by the method are more natural, richer and more similar to those of natural marble.
Description
Technical Field
The invention belongs to the technical field of building ceramics, and particularly relates to a distributing device and a distributing process of a whole marble tile.
Background
The marble ground grain in the current market is mostly to utilize plane roller and carving roller to cloth different colours powder to the belt, send the press die cavity again to carry out the cloth through the grid after folding the material by the belt, pile up the material layer colour difference that produces from this and form the decorative pattern. However, the method has the advantages of more mixing times, complex process, small randomness of the formed shading, single shading and single overall effect during paving, and can not meet the increasing aesthetic requirements of vast users.
Disclosure of Invention
The invention aims to provide the whole marble tile distributing device and the distributing process thereof, which can realize more natural and rich shading effects and are easier to control the overall stability.
In order to achieve the above effects, the technical scheme adopted by the invention is as follows:
the utility model provides a distributing device of whole marble ceramic tile, includes a plurality of storage vat, one-level tripper, two-level tripper, removes hopper, transfer hopper, line storage vat, line tripper and line down the hopper, main toner and line powder are stored respectively to a plurality of storage vat, one-level tripper comprises an upper inlet and two export down, the upper inlet of one-level tripper is by powder union coupling storage vat, export down by the corresponding entry of powder union coupling two-level tripper, remove the interior portion of hopper and divide into a plurality of relatively independent district, the lower export of two-level tripper is connected by the powder union coupling respectively to each district upper inlet, the lower export of two-level tripper divide into 3 fine powder pipes by 1 coarse powder pipe with each line powder pipe, the main toner pipe is unchangeable, the lower export of removing the hopper is located transfer hopper top and slightly stretches into in the transfer hopper, the line tripper comprises 1 upper inlet and 10 export down, the upper inlet of line tripper is by powder union coupling storage vat, export down is by 10 fine powder union coupling hoppers down, the wiring device realizes by a set of swing by a swing control.
The inner diameter of the coarse powder pipe is 60mm, and the inner diameter of the fine powder pipe is 20mm.
The movable hopper has large inlet sectional area and small outlet sectional area.
The transfer hopper position is fixed, the top opening length is consistent with the swing range of the movable hopper, the width is larger than the width of the lower opening of the movable hopper, and the bottom gate of the transfer hopper is opened and closed by the control of the air cylinder to realize blanking.
The line blanking hopper is fixed in position, and the bottom gate of the line blanking hopper is controlled to open and close by an air cylinder to realize blanking.
The direction of the line blanking hopper can be adjusted within the range of 0-45 degrees in plane according to the product requirement.
The material distributing process of the whole marble tile comprises the following process flows:
discharging a plurality of storage tanks, wherein the storage tanks fall into a transfer hopper through a first-stage distributor, a second-stage distributor and a movable hopper, and meanwhile, discharging the line storage tanks, and the storage tanks fall into a line discharging hopper through a line distributor; the initial position of the grille is stopped below the transfer hopper, the grille is controlled to advance by the powder vehicle travel control, the grille reaches the press die to carry out die cavity distribution, when the grille is controlled to return from the press to pass through the lower part of the line lower hopper by the powder vehicle travel control, fine line powder is arranged on a powder slope in the grille below the line lower hopper to form fine lines, the grille is continuously returned to the lower part of the transfer hopper, the transfer hopper is fed, the grille is filled, the circulation is carried out, and the circulation is repeated by the powder vehicle.
The base color and the lines of the blank shading of the whole marble tile freely swing through the coarse and fine powder pipes of the movable hopper to form material layer color difference, and the thickness degree of the lines can be regulated and controlled by the swing speed of the movable hopper.
The thickness degree of the fine lines is regulated and controlled according to the opening and closing size of the line blanking hopper gate and the grid travelling speed, and the blanking position of the fine lines is controlled by a servo motor.
The number of the fine lines is 0-10 optional according to the product effect.
The invention has the beneficial effects that: the coarse powder pipe and the fine powder pipe of the movable hopper swing freely to enable the material layers to form color differences so as to form marble textures, and the effect of the ground pattern lines and the brick surface of the product formed by the method is more natural, richer and more similar to that of natural marble; the fine lines are arranged on the slope of the powder in the grating before the grating returns to the material supplementing, so that the thickness and the fineness of the generated ground line change are obvious, and the line effect after chamfering is more similar to that of natural marble; the number of the fine lines can be selected to be 0-10 according to the product requirement, so that the ground lines are closer to the marble texture on the brick surface; compared with the prior art, the fabric disclosed by the invention is simple in form and easier to control in overall stability.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic structural view of a distributing device according to the present invention.
Wherein: 1. a storage barrel; 2. a first-stage distributor; 3. a secondary distributor; 4. moving the hopper; 5. a transfer hopper; 6. a line storage barrel; 7. a line distributor; 8. line blanking hopper; 9. and (5) a grille.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Referring to fig. 1, a distributing device for whole marble tiles comprises a plurality of storage tanks 1, a first-stage distributor 2, a second-stage distributor 3, a movable hopper 4, a transfer hopper 5, a line storage tank 6, a line distributor 7 and a line lower hopper 8, wherein the storage tanks 1 respectively store main toner and line powder, the quantity of the main toner and the line powder can be increased or decreased according to product requirements, the first-stage distributor 2 consists of an upper inlet and two lower outlets, the upper inlet of the first-stage distributor 2 is connected with the corresponding inlet of the storage tank 1 through a powder pipe, the lower outlets of the second-stage distributor 3 are connected with the corresponding inlet of the powder pipe, the corresponding relation can be freely arranged according to product effect requirements, the inner part of the movable hopper 4 is divided into a plurality of relatively independent sections, the upper inlet of each section is respectively connected with the lower outlet of the second-stage distributor 3 through a powder pipe, the lower outlet of the second-stage distributor 3 is respectively divided into 3 fine powder pipes through 1 branch of the powder pipe, the main toner pipe is not changed, the lower outlet of the movable hopper 4 is positioned above the transfer hopper 5 and slightly stretches into the corresponding inlet of the transfer hopper 5, the upper inlet 7 and the lower hopper 7 are respectively connected with the lower hopper 7 through the lower branch pipe of the powder pipe, the upper hopper 7 and the lower hopper of the line distributor is respectively driven by the lower hopper 6, and the lower hopper of the line feeder is respectively controlled to be adjusted by the line hopper 6 to have the product specifications of the upper hopper and the product hopper is respectively adjusted by the lower hopper.
The inner diameter of the coarse powder pipe is 60mm, and the inner diameter of the fine powder pipe is 20mm.
The movable hopper 4 has a large inlet sectional area and a small outlet sectional area.
The position of the transfer hopper 5 is fixed, the length of the top opening is consistent with the swing range of the movable hopper 4, the width of the top opening is larger than the width of the lower opening of the movable hopper 4, and the bottom gate of the transfer hopper 5 is opened and closed by an air cylinder to realize blanking.
The line blanking hopper 8 is fixed in position, and the bottom gate of the line blanking hopper is controlled by an air cylinder to open and close so as to realize blanking.
The direction of the line blanking hopper 8 can be adjusted within the range of 0-45 degrees in plane according to the product requirement.
The material distributing process of the whole marble tile comprises the following process flows:
discharging a plurality of storage tanks 1, wherein the storage tanks fall into a transfer hopper 5 through a first-stage distributor 2, a second-stage distributor 3 and a movable hopper 4, and meanwhile, discharging a line storage tank 6, and the storage tanks fall into a line discharging hopper 8 through a line distributor 7; the initial position of the grille 9 is stopped below the transfer hopper 5, the grille 9 is advanced by the powder vehicle travel control, the grille 9 reaches the press die to perform die cavity distribution, when the grille 9 is returned from the press by the powder vehicle travel control to pass below the line blanking hopper 8, fine line powder is arranged on a powder slope in the grille 9 below the line blanking hopper 8 to form fine lines, the grille 9 is continuously returned to the lower part of the transfer hopper 5, the transfer hopper 5 is blanked, the grille 9 is filled, and the cycle is repeated by the powder vehicle.
The base color and the lines of the blank shading of the whole marble tile freely swing through the coarse and fine powder pipes of the movable hopper 4 to form material layer color difference, and the thickness degree of the lines can be regulated and controlled by the swing speed of the movable hopper 4.
The thickness degree of the fine lines is regulated and controlled according to the opening and closing size of the line blanking hopper gate and the advancing speed of the grating 9, and the blanking position of the fine lines is controlled by a servo motor.
The number of the fine lines is 0-10 optional according to the product effect.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention, and the general principles defined herein may be applied to other embodiments without departing from the spirit or scope of the present invention. The scope of the invention is defined by the claims and their equivalents.
Claims (8)
1. A distributing device for whole marble tiles, which is characterized in that: comprises a plurality of storage barrels (1), a first-stage distributor (2), a second-stage distributor (3), a movable hopper (4), a transfer hopper (5), a line storage barrel (6), a line distributor (7) and a line blanking hopper (8), wherein the storage barrels (1) respectively store main toner and line powder, the first-stage distributor (2) consists of an upper inlet and two lower outlets, the upper inlet of the first-stage distributor (2) is connected with the storage barrels (1) through a powder pipe, the lower outlet is connected with the corresponding inlet of the second-stage distributor (3) through the powder pipe, the inner part of the movable hopper (4) is divided into a plurality of relatively independent areas, the upper inlet of each area is respectively connected with the lower outlet of the second-stage distributor (3) through the powder pipe, the lower outlet of the secondary distributor (3) divides each line powder tube into 3 fine powder tubes by 1 coarse powder tube, the main toner tube is unchanged, the lower outlet of the movable hopper (4) is positioned above the transit hopper (5) and slightly extends into the transit hopper (5), the line distributor (7) consists of 1 upper inlet and 10 lower outlets, the upper inlet of the line distributor (7) is connected with a line storage barrel (6) by the powder tubes, the lower outlets are respectively connected with the line lower hopper (8) by 10 fine powder tubes, the movable hopper (4) is controlled by a group of driving devices to swing back and forth, the inner diameter of the coarse powder tube is 60mm, the inner diameter of the fine powder tube is 20mm, the cross-sectional area of the inlet of the movable hopper (4) is large, and the cross-sectional area of the outlet is small.
2. The distributing device for whole marble tiles according to claim 1, wherein: the position of the transfer hopper (5) is fixed, the length of the top opening is consistent with the swing range of the movable hopper (4), the width of the top opening is larger than the width of the lower opening of the movable hopper (4), and the bottom gate of the transfer hopper (5) is controlled by an air cylinder to open and close so as to realize blanking.
3. The distributing device for whole marble tiles according to claim 1, wherein: the line blanking hopper (8) is fixed in position, and the bottom gate of the line blanking hopper is opened and closed by a cylinder to realize blanking.
4. A distributing device for whole marble tiles according to claim 1 or 3, characterized in that: the direction of the line blanking hopper (8) can be adjusted within the range of 0-45 degrees according to the product requirement.
5. The process for distributing a distributing device for whole marble tiles according to claim 1, wherein: the method comprises the following process flows:
a plurality of storage tanks (1) are used for discharging, the storage tanks fall into a transfer hopper (5) through a primary distributor (2), a secondary distributor (3) and a movable hopper (4), meanwhile, a line storage tank (6) is used for discharging, and the storage tanks fall into a line discharging hopper (8) through a line distributor (7); the initial position of the grid (9) stops below the transfer hopper (5), the powder vehicle is controlled to advance, the grid (9) is filled with powder, the powder vehicle is controlled to return from the press to pass through the lower part of the line blanking hopper (8) when the grid (9) is controlled by the powder vehicle to form fine lines, the fine lines are formed on the powder slope in the grid (9), the grid (9) is continuously returned to the lower part of the transfer hopper (5), the transfer hopper (5) is used for blanking, the grid (9) is filled, the cycle is repeated after the powder vehicle repeats.
6. The process for distributing a distributing device for whole marble tiles according to claim 5, wherein: the base color and the lines of the blank shading of the whole marble tile freely swing through the coarse and fine powder pipes of the movable hopper (4) to form material layer color difference, and the thickness degree of the lines can be regulated and controlled by the swing speed of the movable hopper (4).
7. The process for distributing a distributing device for whole marble tiles according to claim 5, wherein: the thickness degree of the fine lines is regulated and controlled according to the opening and closing size of the line blanking hopper gate and the advancing speed of the grating (9), and the blanking position of the fine lines is controlled by a servo motor.
8. The process for distributing a distributing device for whole marble tiles according to claim 5, wherein: the number of the fine lines is 0-10 optional according to the product effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710432235.1A CN107322777B (en) | 2017-06-09 | 2017-06-09 | Distribution device and distribution process for whole marble tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710432235.1A CN107322777B (en) | 2017-06-09 | 2017-06-09 | Distribution device and distribution process for whole marble tiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107322777A CN107322777A (en) | 2017-11-07 |
| CN107322777B true CN107322777B (en) | 2023-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710432235.1A Active CN107322777B (en) | 2017-06-09 | 2017-06-09 | Distribution device and distribution process for whole marble tiles |
Country Status (1)
| Country | Link |
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| CN (1) | CN107322777B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111231085B (en) * | 2020-01-20 | 2022-04-19 | 广东萨米特陶瓷有限公司 | Combined die opening alignment positioning material distribution system and use method |
| CN117885189B (en) * | 2024-03-15 | 2024-05-28 | 佛山慧谷科技股份有限公司 | Texture drawing device and method for plugboard filler |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1586851A (en) * | 2004-09-03 | 2005-03-02 | 佛山市特地陶瓷有限公司 | Distributing method for ceramic tile |
| CN1788960A (en) * | 2005-12-05 | 2006-06-21 | 萧华 | Secondary material distributing method for producing crystallite brick |
| CN2827684Y (en) * | 2005-06-08 | 2006-10-18 | 严苏景 | Distributing equipment for shaping of ceramic press |
| CN2936663Y (en) * | 2006-08-30 | 2007-08-22 | 佛山市科达灵海陶瓷科技有限公司 | Distributing device for producing ceramic tile |
| CN204914163U (en) * | 2015-06-29 | 2015-12-30 | 佛山市东鹏陶瓷有限公司 | Pottery brick adobe shaping is with dialling material molding ware |
| CN105777071A (en) * | 2016-03-25 | 2016-07-20 | 东莞市唯美陶瓷工业园有限公司 | Fully polished glazed ceramic tile with a real stone effect and production process thereof |
| CN207088155U (en) * | 2017-06-09 | 2018-03-13 | 信益陶瓷(中国)有限公司 | A kind of distribution device of entire body Dali stone ceramic tile |
-
2017
- 2017-06-09 CN CN201710432235.1A patent/CN107322777B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1586851A (en) * | 2004-09-03 | 2005-03-02 | 佛山市特地陶瓷有限公司 | Distributing method for ceramic tile |
| CN2827684Y (en) * | 2005-06-08 | 2006-10-18 | 严苏景 | Distributing equipment for shaping of ceramic press |
| CN1788960A (en) * | 2005-12-05 | 2006-06-21 | 萧华 | Secondary material distributing method for producing crystallite brick |
| CN2936663Y (en) * | 2006-08-30 | 2007-08-22 | 佛山市科达灵海陶瓷科技有限公司 | Distributing device for producing ceramic tile |
| CN204914163U (en) * | 2015-06-29 | 2015-12-30 | 佛山市东鹏陶瓷有限公司 | Pottery brick adobe shaping is with dialling material molding ware |
| CN105777071A (en) * | 2016-03-25 | 2016-07-20 | 东莞市唯美陶瓷工业园有限公司 | Fully polished glazed ceramic tile with a real stone effect and production process thereof |
| CN207088155U (en) * | 2017-06-09 | 2018-03-13 | 信益陶瓷(中国)有限公司 | A kind of distribution device of entire body Dali stone ceramic tile |
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| Publication number | Publication date |
|---|---|
| CN107322777A (en) | 2017-11-07 |
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Effective date of registration: 20210926 Address after: 215300 Jinying international 2802-2810, No. 199, Zhujiang Middle Road, Kunshan Development Zone, Suzhou City, Jiangsu Province Applicant after: Seagull champion Ltd. Address before: 215301 No. 8, Yuanfeng Road, Kunshan City, Suzhou City, Jiangsu Province Applicant before: Sinyih Ceramic (China) Co.,Ltd. Applicant before: XINYI CERAMICS (PENGLAI) Co.,Ltd. Applicant before: CHAMPION BUILDING MATERIAL (ANHUI) Co.,Ltd. |
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