CN107263118A - A kind of integrated processing device for pipeline - Google Patents
A kind of integrated processing device for pipeline Download PDFInfo
- Publication number
- CN107263118A CN107263118A CN201710593371.9A CN201710593371A CN107263118A CN 107263118 A CN107263118 A CN 107263118A CN 201710593371 A CN201710593371 A CN 201710593371A CN 107263118 A CN107263118 A CN 107263118A
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- pipeline
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- frame
- feeding
- cutting machine
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- 238000012545 processing Methods 0.000 title claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 88
- 239000007921 spray Substances 0.000 claims abstract description 63
- 230000005540 biological transmission Effects 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000007592 spray painting technique Methods 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 14
- 238000012360 testing method Methods 0.000 claims abstract description 13
- 238000012546 transfer Methods 0.000 claims description 42
- 238000007599 discharging Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- RZSCFTDHFNHMOR-UHFFFAOYSA-N n-(2,4-difluorophenyl)-2-[3-(trifluoromethyl)phenoxy]pyridine-3-carboxamide;1,1-dimethyl-3-(4-propan-2-ylphenyl)urea Chemical compound CC(C)C1=CC=C(NC(=O)N(C)C)C=C1.FC1=CC(F)=CC=C1NC(=O)C1=CC=CN=C1OC1=CC=CC(C(F)(F)F)=C1 RZSCFTDHFNHMOR-UHFFFAOYSA-N 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011161 development Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000011257 shell material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Abstract
The present invention relates to pipe machining equipment technical field, more particularly to a kind of integrated processing device for pipeline, including the cleaning machine set along pipeline transmission direction, cutting machine, spray-painting plant, nameplate spraying device and test device, cleaning machine is cleaned by the first carriage and feeding device feeding, the pipeline cleaned is transported to cutting machine by the second carriage and cut, transferring device is by the pipeline cut through from putting in the conveying device for being placed on bin and can determining pipeline location, painted respectively, spray mark, try water and collection, the present invention is set by the program to master controller, greatly reduce labour and the labor intensity in pipeline processing workshop, the development of production and enterprise to workshop provides very big help.
Description
Technical field
The present invention relates to pipe machining equipment technical field, more particularly to a kind of integrated processing device for pipeline.
Background technology
Pipeline be with pipe, tube coupling part and valve etc. be coupled to be used for convey gas, liquid or with solid particle
Fluid device, pipeline applications are very wide, mainly feedwater, draining, heat supply, give gas, long distance delivery oil and natural gas
Deng in device.Drainage pipeline is the equipment being be unable to do without during we live at present, refers to collecting and sewage effluent, waste water and rainwater
Feed ditch and its affiliated facility composition system, including main, branch pipe and the pipeline towards treatment plant, drainage pipeline is according to material
Material and thickness are divided into different models, and producer can be cleaned to pipeline according to different models, cut in process of production,
And mark is painted and sprayed to the surface of pipeline, classification carries out the progress of back process or sold.
, it is necessary to necessary cleaning and cutting be carried out to blank pipeline, then by size identical in the processing of drainage pipeline
Pipeline is painted, sprays the processing works such as mark, modification processing and key words sorting is carried out to product appearance, before and after processing and in processing
It is required for that pipeline is carried out to carry the steps such as transfer, is undoubtedly a very big workload, it is necessary to a large amount of artificial and each workmans
Working strength may be needed to become according to production it is very big, and spray painting and spray mark repeat to measure big work by manually-operated words
Intensity is high, and quality cannot be ensured, it is therefore desirable to the processing that a kind of machinery equipment is automated, and artificial and reduction is saved in help
Labor intensity, help is brought to production development.
The content of the invention
To solve the above problems, the present invention provides a kind of pipe machining equipment, the feeding for the completion pipeline that can be automated
Cleaning, cutting, the work for carrying transfer, spray painting, spray mark and examination water, are that pipeline production and processing reduces labour and reduction work is strong
Degree, helps enterprise's production and develops.
The present invention provides a kind of integrated processing device for pipeline to solve the above problems, including is passed along pipeline
Cleaning machine, cutting machine, spray-painting plant, nameplate spraying device and test device that defeated direction is set, the feeding mouth of cleaning machine pass through feeding
Device is connected with carriage, and carriage includes being the first carriage of cleaning machine transmission pipeline and is the of cutting machine transmission pipeline
Two carriages, the end of the first carriage connects the portal frame for supporting feeding device by delivery board, and feeding device includes passing through
Bearing is arranged on feeding rotating shaft and feeding rotating disk on two portal frame crossbeams, and two feeding rotating disks are arranged in feeding rotating shaft simultaneously
And two loading supporting plates are symmetrical arranged on the plane of rotation of feeding rotating disk, feeding rotating shaft is connected also to be supported on motor, portal frame
The the first feeding conveying lever for accepting delivery board and cleaning machine feeding mouth is provided with, first feeding conveying lever one end is located above rotating shaft
Pipeline for accepting loading supporting plate transmission, the other end is stretched into inside cleaning machine by the feeding mouth of cleaning machine；
The cleaning machine includes cleaning controller, cleaning machine housing and cleaning vehicle, and the cleaning controller is arranged on cleaning casing
Outside body and connect the first blanking conveying lever for being provided with feeding motor, cleaning machine housing and stretching out discharging opening, the first blanking
The conveyor surface of conveying lever and the first feeding conveying lever is obliquely installed along the conveying direction of pipeline, the first blanking conveying lever and first
Two pair rollers are provided between feeding conveying lever, two pair rollers are connected by the roller wheel shaft be arrangeding in parallel, the roller wheel shaft peace
On the first rolling wheel support, the first rolling wheel support is arranged on the case inside face of cleaning machine, and two pair rollers are smaller than pipeline
External diameter be used to support pipeline, one of roller wheel shaft is driven by the motor of connection cleaning controller, and drives two
Pipeline between pair roller is rolled, and cleaning machine case top is provided with track, and track parallel to the length direction of pipeline
Cleaning vehicle is movably set with, the cleaning vehicle and the hydraulic giant being arranged in cleaning vehicle drive by the cleaning vehicle of connection cleaning controller
Dynamic motor driving, is arranged for the pipeline between two pair rollers to be served into first on the roller wheel shaft of the first blanking conveying lever
First blanking support plate of blanking conveying lever, pull bar one end to rotate the first blanking support plate is hinged with the first blanking support plate, separately
One end is hinged with being arranged on the connecting plate upper end of cleaning machine housing discharging opening position, and the lower end of connecting plate is with being connected cleaning controller
Blanking motor connection；
The second carriage and cutting machine feeding device are provided between the feeding mouth of the cutting machine and the discharging opening of cleaning machine, is used
Cut so that the pipeline cleaned is sent into cutting machine, one end of bin is put in the discharging opening connection of cutting machine, described to put bin
It is obliquely installed to place the pipeline cut through along pipeline transmission direction and is allowed to be rolled to the end for putting bin, puts bin another
End sets transmitting device, and putting bin end and setting up has transferring device the pipeline put on bin is transferred into transmitting device
On, the support body two ends of transferring device are respectively to bin and the stretching of transmitting device direction is put, and the transmitting device top is passed along pipeline
Defeated direction has set up spray-painting plant, nameplate spraying device and test device respectively, and the spray mark that the nameplate spraying device includes gantry shape is fixed
Frame, crane, spray mark car and spray mark controller, crane are connected to the crane being arranged at the top of spray mark fixed mount by steel cable
Motor, the crane motor is connected with spray mark controller, is provided with crane and is put frame for installing the template of spray mark template,
Four angles of crane are welded with angle steel, two faces of angle steel perpendicular to bottom surface and are provided with bearing by axle, and crane is each
Two bearings that angle is set are with two contacts side surfaces of a leg of spray mark fixed mount to limit crane in the horizontal direction
The crane sensor of two connection spray mark controllers is provided with position, the leg of spray mark fixed mount, to limit crane
The track parallel to mark pipe lengths to be painted is provided with the stroke moved up and down, crane, track is provided with two companies
The spray mark car sensor of spray mark controller is connect, the stroke of spray mark car in orbit, spray mark are installed to limit by rail wheel
The spray mark car drive mechanism that car sprays mark controller by connection is driven, and coating case, spray javelin and connection spray mark are provided with spray mark car
The gun controls plate of controller, spray javelin muzzle puts the spray mark template on frame towards template.
As a kind of further scheme of integrated processing device for pipeline of the invention, the transfer gantry includes bottom
Framework, support and top frame, the bottom framework and top frame, which are rectangle on structure, bottom framework, is evenly arranged with three groups of branch
Frame, to support described top frame, conveying direction height of three pack support along pipeline is reduced successively, so that top frame is formed
The inclined-plane of conveyance conduit.
As a kind of further scheme of integrated processing device for pipeline of the invention, connect with the feeding mouth of cleaning machine
Connect the first carriage of setting top frame most significant end inside be provided with cavity, cavities open in the upper surface of top frame, and
Cavities open position is vertically arranged with blank tubing containing box, the open top of the blank tubing containing box casing, casing
Cavity formation rotation space in bottom plate and top frame, and rectangular channel is provided with the middle of box bottom, the length of rectangular channel is less than
The length of blank tubing, the outlet spout being connected with the inclined-plane is opened up in the casing side, and the height of outlet spout supplies shell
Material is sequentially passed through, and curved baffle one end for being turned on and off outlet spout is connected with the bearing being arranged on bottom plate, the other end
With the motor connection being arranged on bottom plate, and arc flapper is driven by motor, curved baffle rotated down through the square
Shape groove enters after rotation space, and blank tubing is rolled out along the bottom plate from outlet spout, and curved baffle is rotated up making its convex surface court
When upper, by blank tubing jack-up and reduce the width of outlet spout, and prevent rolling out for blank tubing, the side of rotation space is additionally provided with
Dust mouth, and disposal box is set in the lower section of dust mouth.
As a kind of further scheme of integrated processing device for pipeline of the invention, during the transferring device includes
Pivoted frame, transfer frame, holding frame and controller, the transfer rack are included on the upper frame and four legs of rectangle, the upper frame of transfer rack
Track is provided with, and the two ends of track set two transfer frame sensors respectively, and transfer frame sensor is connected use with controller
To control the parking spot of transfer frame, transfer frame is arranged on the track of transfer rack upper frame by four rail wheels and two rotating shafts
On, the motor drive shaft that transfer top of the trellis is set is with mobilization frame orbital motion, the motor and control
Device connect, transfer frame plane perpendicular be welded with two pairs for holding frame lift be oriented to guiding bars, the upper end of the guiding bar and
Lower end is respectively arranged with two heave sensors, and heave sensor connects lifting travel of the controller to control holding frame, folder
Hold frame to be arranged between guiding bar by rail wheel, and steel cable is passed through by the lifting motor for being arranged at connection controller on transfer frame
Along guiding bar lifting holding frame, two relative bare terminal ends of holding frame are respectively arranged with cylinder, and the piston rod of the cylinder is coaxial
And cylinder is connected with controller.
As a kind of further scheme of integrated processing device for pipeline of the invention, the test device includes setting
Put and passed on the water tank and the transferring device being erected on water tank in transmitting device end, the track of the transfer rack upper frame along pipeline
Defeated direction is provided with feeding sensor, examination water sensor and blanking sensor, to control the parking spot for shifting frame to complete examination
The action of water processing, water tank side connection transmission device, opposite side connection blanking conveyer belt is used for compiling for pipeline.
It is used as a kind of further scheme of integrated processing device for pipeline of the invention, the feeding mouth of the cutting machine
The discharging opening of cleaning machine is connected by feeding device and the second carriage, positioned at the portal frame of the feeding device of cutting machine porch
Upper support is provided with the second feeding conveying lever for accepting delivery board and cutting machine feeding mouth, and second feeding conveying lever one end is located at upper
Expect to be used for the pipeline for accepting loading supporting plate transmission above the rotating shaft of device, the other end stretches into cutting machine by the feeding mouth of cutting machine
Inside, the cutting machine include cutter controller, cutting machine housing, cutting mechanism, be arranged on cutting machine case inside face the
Second wheel support and the second blanking conveying lever, the cutter controller are arranged on cutting machine hull outside and connect feeding electricity
Machine, the second blanking conveying lever is arranged in cutting machine housing and stretches out discharging opening, the second feeding conveying lever and the second blanking conveying
The conveyor surface of bar is obliquely installed along the conveying direction of pipeline, and two are provided between the second feeding conveying lever and the second blanking conveying lever
To back-up roller wheel, two pairs of back-up roller wheels are arranged on the second rolling wheel support by the roller wheel shaft be arrangeding in parallel, between two pair rollers
External diameter away from less than pipeline, is arranged for the pipeline between two pair rollers to be sent on the roller wheel shaft of the second blanking conveying lever
Cut with scissors with the second blanking support plate second blanking support plate of upper second blanking conveying lever, pull bar one end to rotate the second blanking support plate
Connect, the other end is hinged with being arranged on the connecting plate upper end of cutting machine housing discharging opening position, and the lower end of connecting plate is with being connected cutting
The blanking motor connection of controller；Cutting mechanism includes cutting machine mounting bracket and cutting machine, and cutting machine mounting bracket is two mutual
Installing arm is hinged, the two is used to adjustment angle by adjusting cylinder connection, and an installing arm connects the top of cutting machine housing, separately
One end of one installing arm connection regulation cylinder is provided with cutting machine, and the regulation cylinder and cutting machine connect with cutter controller
Connect, the cylinder of cutting machine housing side, the piston rod of cylinder is coaxial with falling pipeline in cutting machine housing between two pair rollers
And piston-rod end vertical piston bar is provided with push pedal.
As a kind of further scheme of integrated processing device for pipeline of the invention, the dragon that cleaning machine feeding mouth goes out
Apparatus for correcting is additionally provided with door frame, the apparatus for correcting connects the cylinder of cleaning controller, and the piston-rod end of cylinder
Push pedal is provided with, facilitating access for cleaning machine for adjusting the position of pipeline is cleaned.
As a kind of further scheme of integrated processing device for pipeline of the invention, the transmitting device includes passing
Defeated support, travelling gear and transmission mechanism, transmission support one end are arranged on below the transfer rack of transferring device, other end connection spray
Device is painted, transmission support, which is provided with rotary gear shaft, discharging one end support body of support, is provided with motor, and motor is passed with rotary gear shaft
Two travelling gears are set on dynamic connection, rotary gear shaft, and transmission mechanism is by multiple transmission support blocks connected by connecting shaft
The closing structure of composition, transmission support block includes supporting plate, support connecting plate and connecting shaft, and supporting plate one end is provided with support pipeline
V-type mouthful, the other end is provided with mounting hole, and supporting plate is sequentially connected with by mounting hole and is connected to one end of connecting shaft, connection
The other end of axle, which is provided with the support connecting plate being sequentially connected with, connecting shaft, is additionally provided with bearing, and transmission mechanism is arranged on support two
On the travelling gear at end, clearance meshing between the gear teeth and supporting plate of travelling gear and support connecting plate is to drive driver
Position on structure, support below correspondence connecting shaft is provided with support bar to the support to transmission mechanism and guiding.
Beneficial effect
1st, the invention mainly comprises cleaning machine, cutting machine, spray-painting plant, nameplate spraying device and test device, the feeding mouth of cleaning machine
Leading portion sets carriage, and the blank pipeline on carriage is sent into cleaning machine by feeding device and cleaned, the top frame of carriage
Bottom framework is supported in by three pack supports, top frame tilts the position for enabling pipeline to be automatically scrolling to feeding device along feeding direction
Put, facilitate feeding；Carriage and feeding device are provided between cutting machine and the discharging opening of cleaning machine, makes the pipeline after cleaning certainly
The dynamic position for being rolled to cutting machine is cut, and is saved feeding and is carried the artificial of transfer, is used for inside cleaning machine and cutting machine
Place identical with the design of transfer pipe, pipeline prevents from rolling between the rollers 27 and 28, then cleaning vehicle or cutting machine carry out work
Make, complete after processing to roll out carry out next process from discharging opening by blanking conveying lever.
2nd, the rotating shaft on the crane and upper frame of nameplate spraying device is connected to control to set on the lifting of crane, upper frame
There is three phase electric machine, the rotating that three phase electric machine connects through control rotating shaft with rotating shaft transmission adjusts the height of crane, crane
By the motor connection on steel cable and upper frame, angle steel, two of angle steel are vertically welded with four angles of crane bottom surface
Axle is vertically installed with face, axle is provided with bearing, two bearings and two sides of a leg that each angle of crane is set
Contact make it that the position of crane in the horizontal direction is limited, and prevents crane wobble effects spray mark effect.
3rd, transferring device is used for the transfer of pipeline in pipeline processing, and clamping pipeline by the cylinder of holding frame carries, can be big
Big to save artificial and reduce labor intensity, holding frame is arranged on guiding bar by single-track wheel, driven by lifting motor
Lifting, the design of single-track wheel makes holding frame be limited in the horizontal direction, it is to avoid the position essence shifted because rocking to pipeline
Degree is impacted, and track is set on transfer rack, and transfer frame drives holding frame and pipeline to move in orbit, the clamping of pipeline, liter
Drop and transferring position are by sensor test position, and control is adjusted according to the feedback of sensor in controller, realizes automation
Carrying, after cutting pipeline be relayed to transmitting device and pipeline examination water processing transfer realized by transferring device, drop significantly
Low labor intensity.
4th, two transmission mechanism supports and transmission pipe in transmitting device, transmission mechanism include supporting plate and connecting plate, branch
Fagging is while be provided with that V-type mouthful is used to support and restriction conduit is rolled, and by determining that the position of each transmission support block can be with
Determine to be provided with bearing in the position of pipeline, connecting shaft and connecting shaft connects two transmission support blocks, two connecting shafts and branch
Fagging, connecting plate one hollow region of formation are used for the engagement of the gear teeth of travelling gear, and travelling gear drives transmission mechanism to rotate,
It can determine that pipeline location is accurately processed in the processing for ensureing spray painting, spray mark and examination water.
Brief description of the drawings
Fig. 1 is the integral installation schematic diagram of integrated processing device of the present invention；
Fig. 2 is installation and the structural representation of the cleaning machine and carriage of integrated processing device of the present invention；
Fig. 3 is the cleaning machine of integrated processing device of the present invention and the installation connection diagram of carriage；
Fig. 4 is installation and the structural representation of the cutting machine and carriage of integrated processing device of the present invention；
Fig. 5 is the schematic diagram of nameplate spraying device of the present invention and transmitting device；
Fig. 6 is the structural representation of integrated processing device transferring device of the present invention；
Fig. 7 is the structural representation of transfer frame and holding frame in integrated processing device transferring device of the present invention；
Fig. 8 is the structural representation of the test device of integrated processing device of the present invention；
Fig. 9 is the structural representation of the transmitting device of integrated processing device of the present invention；
Figure 10 is the structural representation of the transmission support block of integrated processing device of the present invention；
Marked in figure：1st, cleaning machine, 2, cutting machine, 3, nameplate spraying device, 4, test device, 5, transferring device, 6, transmitting device, 7,
Carriage, 8, portal frame, 9, put bin, 101, cleaning machine housing, 102, cleaning vehicle, the 103, first feeding conveying lever, 104,
One blanking conveying lever, 201, cutting machine housing, the 202, second feeding conveying lever, the 203, second blanking conveying lever, 301, spray mark it is solid
Determine frame, 302, crane, 303, spray mark car, 401, water tank, 501, transfer rack, 502, transfer frame, 503, holding frame, 601, transmission
Support, 602, travelling gear, 603, supporting plate, 604, support connecting plate, 701, bottom framework, 702, top frame, 703, shell
Material containing box, 704, disposal box, the 705, first carriage, the 706, second carriage.
Embodiment
As shown in the figure：A kind of integrated processing device for pipeline, including the cleaning machine set along pipeline transmission direction
1st, cutting machine 2, spray-painting plant, nameplate spraying device 3 and test device 4, carriage 7 include the first conveying for cleaning machine conveyance conduit
Frame 705 and the second carriage 706 for cutting machine conveyance conduit, carriage 7 include bottom framework 701, support and top frame 702,
The bottom framework 701 and top frame 702 are rectangle on structure, bottom framework 701 and are evenly arranged with three pack supports, to support
The top frame 702 stated, conveying direction height of three pack support along pipeline is reduced successively, so that the formation conveying of top frame 702
The inclined-plane of pipeline；The inside that the most significant end of top frame 702 of the first carriage 705 set is connected with the feeding mouth of cleaning machine 1 is set
There is cavity, cavities open is provided with cavities open position blank tubing containing box 703, institute in the upper surface of top frame 702
The open top of the casing of blank tubing containing box 703, the bottom plate of casing and the cavity formation rotation space in top frame 702 are stated,
And rectangular channel is provided with the middle of box bottom, the length of rectangular channel is less than the length of blank tubing, opened up in the casing side
The outlet spout being connected with the inclined-plane, the height of outlet spout is sequentially passed through for blank tubing, for being turned on and off outlet spout
Curved baffle one end is connected with the bearing being arranged on bottom plate, the other end and the motor connection being arranged on bottom plate, and by motor
Arc flapper is driven, curved baffle is rotated down to be entered after rotation space through the rectangular channel, and blank tubing is described in
Bottom plate is rolled out from outlet spout, when curved baffle is rotated up making its convex surface upward, by blank tubing jack-up and reduces outlet spout
Width, prevents rolling out for blank tubing, the side of rotation space is additionally provided with dust mouth, and sets disposal box in the lower section of dust mouth
704。
The delivery board that the top frame 702 of first carriage 705 is extended by end connects feeding device, feeding device
Including feeding rotating shaft and the feeding rotating disk being arranged on by bearing on two crossbeams of portal frame 8, two feeding rotating disks are arranged on
Two loading supporting plates are symmetrical arranged in material rotating shaft and on the plane of rotation of feeding rotating disk, feeding rotating shaft connection motor is located at
Apparatus for correcting is additionally provided with the portal frame 8 of the feeding mouth of cleaning machine 1, cleaning is easy to for pipeline to be placed on into correct position,
Apparatus for correcting connects the cylinder of cleaning controller, and the piston-rod end of cylinder is provided with push pedal, the position for adjusting pipeline
Put and facilitate access for cleaning machine 1 and cleaned；Also support is provided with undertaking delivery board and clear on the portal frame 8 of the porch of cleaning machine 1
First feeding conveying lever 103 of the feeding mouth of washing machine 1, the one end of the first feeding conveying lever 103, which is located above rotating shaft, to be used to accept feeding
The pipeline of supporting plate transmission, the other end is stretched into inside cleaning machine 1 by the feeding mouth of cleaning machine 1, and the cleaning machine 1 includes cleaning and controlled
Device processed, cleaning machine housing 101 and cleaning vehicle 102, the cleaning controller are arranged on the outside of cleaning machine housing 101 and connected
Expect to be provided with the first blanking conveying lever 104 for stretching out discharging opening, the He of the first blanking conveying lever 104 in motor, cleaning machine housing 101
The conveyor surface of first feeding conveying lever 103 is obliquely installed along the conveying direction of pipeline, on the first blanking conveying lever 104 and first
Expect to be provided with two pair rollers between conveying lever 103, two pair rollers are connected by the roller wheel shaft be arrangeding in parallel, the roller wheel shaft peace
On the first rolling wheel support, the first rolling wheel support is arranged on the case inside face of cleaning machine 1, and two pair rollers are smaller than pipeline
External diameter, one of roller wheel shaft by connection cleaning controller motor drive, and drive fall between two pair rollers
Pipeline is rolled, and the top of cleaning machine housing 101 is provided with track, and track parallel to the length direction of pipeline and is movably set with
Cleaning vehicle 102, the cleaning vehicle 102 and cleaning vehicle 102 of the hydraulic giant being arranged in cleaning vehicle 102 by connection cleaning controller
Motor drives, and is arranged on the roller wheel shaft of the first blanking conveying lever 104 for the pipeline between two pair rollers to be sent
First blanking support plate of upper first blanking conveying lever 104, to rotate pull bar one end of the first blanking support plate and first time material torr
Plate is hinged, and the other end is hinged with being arranged on the connecting plate upper end of the discharging opening position of cleaning machine housing 101, the lower end of connecting plate and company
Connect the blanking motor connection of cleaning controller；
The end of first blanking conveying lever 104 is connected with for the second carriage 706 for the conveyance conduit of cutting machine 2, the second conveying
The pipeline feeding cutting machine 2 that the end of frame 706 connection feeding device is used to clean is cut, the dragon of the feeding mouth of cutting machine 2
Support is provided with the second feeding conveying lever 202 for accepting delivery board and the feeding mouth of cutting machine 2, the second feeding conveying lever on door frame 8
202 one end, which are located at, is used for the pipeline for accepting loading supporting plate transmission above the rotating shaft of feeding device, the other end is entered by cutting machine 2
Material mouth is stretched into inside cutting machine 2, and the cutting machine 2 includes cutter controller, cutting machine housing 201, cutting mechanism, is arranged on and cuts
Second rolling wheel support of the medial surface of cutting mill housing 201 and the second blanking conveying lever 203, the cutter controller are arranged on cutting machine
The outside of housing 201 and feeding motor is connected, the second blanking conveying lever 203 is arranged in cutting machine housing 201 and stretches out discharging
Mouthful, the conveyor surface of the second feeding conveying lever 202 and the second blanking conveying lever 203 is obliquely installed along the conveying direction of pipeline, the
Provided with two pairs of back-up roller wheels between two feeding conveying levers 202 and the second blanking conveying lever 203, two pairs of back-up roller wheels are set by parallel
The roller wheel shaft put is arranged on the second rolling wheel support, and two pair rollers are smaller than the external diameter of pipeline, close to the second blanking conveying
The second blanking for the pipeline between two pair rollers to be served to the second blanking conveying lever 203 is arranged on the roller wheel shaft of bar 203
Supporting plate, pull bar one end to rotate the second blanking support plate is hinged with the second blanking support plate, and the other end is with being arranged on cutting casing
The connecting plate upper end of the discharging opening position of body 201 is hinged, the lower end of connecting plate and the blanking motor connection for being connected cutter controller；Cut
Cutting mill structure includes the mounting bracket of cutting machine 2 and cutting machine 2, and the mounting bracket of cutting machine 2 is two installing arms that are hinged, and the two is by adjusting
Displacements of cylinders connection is used to adjustment angle, the top of an installing arm connection cutting machine housing 201, the connection regulation of another installing arm
One end of cylinder is provided with cutting machine 2, and the regulation cylinder and cutting machine 2 are connected with cutter controller, cutting machine housing 201
The cylinder of side, the piston rod of cylinder is with falling that pipeline in cutting machine housing 201 between two pair rollers is coaxial and piston rod is last
End vertical piston bar is provided with push pedal.
The discharging opening of cutting machine 2, which is provided with, puts bin 9, and the bin 9 of putting is tilted along pipeline transmission direction, is made after cutting
Pipeline is rolled to the end for putting bin 9, and putting the end of bin 9 and setting up has pipeline of the transferring device 5 that will put on bin 9 to shift
Onto transmitting device 6, the support body two ends of transferring device 5 are respectively to bin 9 and the stretching of the direction of transmitting device 6 is put, and the transmission is filled
Put 6 tops and set up spray-painting plant, nameplate spraying device 3 and test device 4 respectively along pipeline transmission direction, the nameplate spraying device 3 is wrapped
Spray mark fixed mount 301, crane 302, spray mark car 303 and the spray mark controller of gantry shape are included, crane 302 is connected by steel cable
In the motor of crane 302 for being arranged on the top of spray mark fixed mount 301, the motor of crane 302 is connected with spray mark controller, risen
It is provided with drop frame 302 and puts frame for installing the template of spray mark template, four angles of crane 302 is welded with angle perpendicular to bottom surface
Bearing, two bearings that each angle of crane 302 is set and spray mark fixed mount are provided with by axle on steel, two faces of angle steel
Two contacts side surfaces of 301 leg are to limit the position of crane 302 in the horizontal direction, and the branch of fixed mount 301 is marked in spray
The crane sensor of two connection spray mark controllers is provided with pin, to limit the stroke that crane 302 is moved up and down, is risen
The track parallel to mark pipe lengths to be painted is provided with drop frame 302, track sprays mark controller provided with two connections
The spray mark sensor of car 303, the stroke of spray mark car 303 in orbit is installed to limit, spray mark car 303 is by even by rail wheel
Connect and coating case, spray javelin and connection spray mark are provided with the drive mechanism of spray mark car 303 driving of spray mark controller, spray mark car 303
The gun controls plate of controller, spray javelin muzzle puts the spray mark template on frame towards template.
Transferring device 5 includes transfer rack 501, transfer frame 502, holding frame 503 and controller, and the transfer rack 501 includes
Track is provided with the upper frame of rectangle and four legs, the upper frame of transfer rack 501, and the two ends of track set two to turn respectively
The sensor of frame 502 is moved, the transfer sensor of frame 502 is connected the parking spot for controlling to shift frame 502 with controller, shifts frame
502 are arranged on the track of the upper frame of transfer rack 501 by four rail wheels and two rotating shafts, the drive that the top of transfer frame 502 is set
Dynamic motor-driven rotatable shaft is with the orbital motion of mobilization frame 502, and the motor is connected with controller, transfer frame 502
Plane perpendicular is welded with two pairs and lifts the guiding bar being oriented to for holding frame 503, and the top and bottom of the guiding bar are set respectively
There are two heave sensors, heave sensor connects lifting travel of the controller to control holding frame 503, and holding frame 503 leads to
Cross rail wheel to be arranged between guiding bar, and steel cable edge is passed through by the lifting motor for being arranged at connection controller on transfer frame 502
Bar lifting holding frame 503 is guided, two relative bare terminal ends of holding frame 503 are respectively arranged with cylinder, the piston rod of the cylinder
Coaxial and cylinder is connected with controller.
Test device 4 includes the water tank 401 for being arranged on the end of transmitting device 6 and the transferring device being erected on water tank 401
5, pipeline transmission direction is provided with feeding sensor, examination water sensor and blanking on the track of the upper frame of transfer rack 501 and passed
Sensor, the action of the parking spot completion examination water processing to control to shift frame 502, the side connection transmission device 6 of water tank 401,
Opposite side connection blanking conveyer belt is used for compiling for pipeline.
The transmitting device 6 includes transmission support 601, travelling gear 602 and transmission mechanism, and transmission support 601 one end is set
Put below the transfer rack 501 of transferring device 5, other end connection spray-painting plant, transmission support 601 is provided with rotary gear shaft, propped up
Motor is installed, motor is connected with rotary gear shaft, and two driving cogs are set on rotary gear shaft on discharging one end support body of frame
Wheel 602, transmission mechanism is the closing structure being made up of multiple transmission support blocks connected by connecting shaft, and transmission support block includes
Supporting plate 603, support connecting plate 604 and connecting shaft, V-type mouthful of the one end of supporting plate 603 provided with support pipeline, the other end are provided with
Mounting hole, supporting plate 603 is sequentially connected with by mounting hole and is connected to one end of connecting shaft, and the other end of connecting shaft is provided with sequentially
Bearing is additionally provided with the support connecting plate 604 of connection, connecting shaft, transmission mechanism is arranged on the travelling gear 602 at support two ends
On, the clearance meshing between the gear teeth and supporting plate 603 and support connecting plate 604 of travelling gear 602 is propped up with driving transmission mechanism
Position on frame below correspondence connecting shaft is provided with support bar to the support to transmission mechanism and guiding.
Each controlled motor and cylinder that the present invention is set are all connected to controller, and each work is controlled by mster-control centre
Sequence is carried out in order, and very big help, Ke Yi great are respectively provided with terms of the cleaning of pipeline, cutting, carrying, spray painting and spray mark
Amount saves the labour of job shop, and greatly reduces labor intensity, and the automated production and development to enterprise have very
Big facilitation.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the equivalent embodiment of equivalent variations, as long as being the technical spirit pair according to the present invention without departing from technical solution of the present invention content
Any simple modification, equivalent variations and modification that above example is made, in the range of still falling within technical solution of the present invention.
Claims (8)
1. a kind of integrated processing device for pipeline, it is characterised in that：Including the cleaning machine set along pipeline transmission direction
（1）, cutting machine（2）, spray-painting plant, nameplate spraying device（3）And test device（4）, cleaning machine（1）Feeding mouth pass through feeding device
It is connected with carriage（7）, carriage（7）Including for cleaning machine（1）First carriage of conveyance conduit（705）With for cutting machine
（2）Second carriage of conveyance conduit（706）, the first carriage（705）With the second carriage（706）End pass through conveying
The portal frame of plate connection support feeding device（8）, feeding device by bearing including being arranged on two portal frames（8）On crossbeam
Feeding rotating shaft and feeding rotating disk, two feeding rotating disks are arranged in feeding rotating shaft and are symmetrical arranged on the plane of rotation of feeding rotating disk
Two loading supporting plates, feeding rotating shaft connection motor, portal frame（8）On also support be provided with undertaking delivery board and cleaning machine
（1）First feeding conveying lever of feeding mouth（103）And accept the second feeding conveying lever of delivery board and cutting machine feeding mouth
（202）；
The cleaning machine（1）Including cleaning controller, cleaning machine housing（101）And cleaning vehicle（102）, the cleaning controller sets
Put in cleaning machine housing（101）It is outside and connect feeding motor, cleaning machine housing（101）Inside it is provided with and stretches out the of discharging opening
One blanking conveying lever（104）, the first blanking conveying lever（104）With the first feeding conveying lever（103）Conveyor surface along pipeline
Conveying direction is obliquely installed, the first blanking conveying lever（104）With the first feeding conveying lever（103）Between be provided with two pair rollers, two
Pair roller is connected by the roller wheel shaft be arrangeding in parallel, and the external diameter that two pair rollers are smaller than pipeline is used to support pipeline to carry out clearly
Wash, one of roller wheel shaft is driven by the motor of connection cleaning controller, and drives the pipeline between two pair rollers
Roll, close to the first blanking conveying lever（104）Roller wheel shaft on be arranged with for the pipeline between two pair rollers to be served into
One blanking conveying lever（104）The first blanking support plate, to rotate pull bar one end of the first blanking support plate and the first blanking support plate
It is hinged, the other end is with being arranged on cleaning machine housing（101）The connecting plate upper end of discharging opening position is hinged, the lower end of connecting plate and company
Connect the blanking motor connection of cleaning controller；Cleaning machine housing（101）Top is provided with track parallel to the length direction of pipeline,
And cleaning vehicle is movably set with track（102）；
The cutting machine（2）Discharging opening is with putting bin（9）Upper end connection, it is described to put bin（9）Tilted along pipeline transmission direction
Setting puts bin to place the pipeline cut through and be allowed to be rolled to（9）Discharging end, put bin（9）Discharging end in
Rotary device（5）With transmitting device（6）Linking, transferring device（5）Bin will be put（9）On pipeline be transferred to transmitting device（6）On,
The transmitting device（6）Top has set up spray-painting plant and nameplate spraying device respectively along pipeline transmission direction（3）；
The nameplate spraying device（3）Spray mark fixed mount including gantry shape（301）, crane（302）, spray mark car（303）With spray mark
Controller, crane（302）It is arranged at spray mark fixed mount（301）Four legs between, and be connected to and be arranged on by steel cable
Spray mark fixed mount（301）The crane motor at top, crane motor driving crane（302）Along leg lifting moving, lifting
Frame（302）On be provided with parallel to it is to be painted mark pipe lengths track, spray mark car（303）By the spray of connection spray mark controller
Mark car（303）Drive mechanism drives edge track is moved, spray mark car（303）On be provided with coating case, spray javelin and connection spray mark control
The gun controls plate of device processed, spray javelin muzzle puts the spray mark template on frame towards template.
2. a kind of integrated processing device for pipeline as claimed in claim 1, it is characterised in that：First carriage
（705）Including bottom framework（701）, support and top frame（702）, the bottom framework（701）And top frame（702）It is rectangle
Structure, bottom framework（701）On be evenly arranged with three pack supports, to support described top frame（702）, three pack supports edge pipe
The conveying direction height in road is reduced successively, so that top frame（702）Form the inclined-plane of conveyance conduit.
3. a kind of integrated processing device for pipeline as claimed in claim 2, it is characterised in that：With cleaning machine（1）'s
The first carriage that feeding mouth connection is set（705）Top frame（702）The inside of most significant end is provided with cavity, and cavities open is in top
Framework（702）Upper surface, and be vertically arranged with cavities open position blank tubing containing box（703）, the blank tubing
Containing box（703）The open top of casing, the bottom plate and top frame of casing（702）Interior cavity formation rotation space, and in case
Be provided with rectangular channel in the middle of body bottom plate, the length of rectangular channel is less than the length of blank tubing, opened up in the casing side with it is described
The outlet spout of inclined-plane linking, the height of outlet spout is sequentially passed through for blank tubing, and the arc for being turned on and off outlet spout is kept off
Plate one end is connected with the bearing being arranged on bottom plate, the other end and the motor connection being arranged on bottom plate, and by motor drive arc
Shape flapper, curved baffle rotate down through the rectangular channel enter rotation space after, blank tubing along the bottom plate from
Outlet spout is rolled out, when curved baffle is rotated up making its convex surface upward, by blank tubing jack-up and reduces the width of outlet spout, resistance
Only blank tubing is rolled out, and the side of rotation space is additionally provided with dust mouth, and sets disposal box in the lower section of dust mouth（704）.
4. a kind of integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The transferring device
（5）Including transfer rack（501）, transfer frame（502）, holding frame（503）And controller, transfer rack（501）Top passed along pipeline
Defeated direction sets track, shifts frame（502）Set in orbit and moved by motor drives edge track, the motor
It is connected with controller, shifts frame（502）Plane perpendicular be welded with two pairs be holding frame（503）Lift the guiding bar being oriented to, folder
Hold frame（503）It is arranged on by rail wheel between guiding bar, and by being arranged at transfer frame（502）The lifting electricity of upper connection controller
Machine lifts holding frame by steel cable along guiding bar（503）, holding frame（503）Two relative bare terminal ends are respectively arranged with cylinder,
The piston rod of the cylinder is coaxial and cylinder is connected with controller.
5. a kind of integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The test device
（4）Including being arranged on transmitting device（6）The water tank of end（401）Be erected at water tank（401）On examination water frame（402）, in examination
Water frame（402）It is provided with the examination water moved along pipeline direction and shifts frame, and lift dog is provided with examination water transfer frame, with
Clamp transmitting device（6）On pipeline and transferred into water tank（401）In, try water frame（402）Discharging end provided with blanking pass
Band is sent to be used for compiling for pipeline.
6. a kind of integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The cutting machine（2）
Including cutter controller, cutting machine housing（201）, cutting mechanism, be arranged on cutting machine housing（201）Second roller of medial surface
Support and the second blanking conveying lever（203）, the cutter controller is arranged on cutting machine housing（201）It is outside and connect feeding
Motor, the second blanking conveying lever（203）It is arranged on cutting machine housing（201）It is interior and stretch out discharging opening, the second feeding conveying lever
（202）With the second blanking conveying lever（203）Conveyor surface be obliquely installed along the conveying direction of pipeline, the second feeding conveying lever
（202）With the second blanking conveying lever（203）Between provided with two pairs of back-up roller wheels, two pairs of back-up roller wheels pass through the roller that be arranged in parallel
Rotating shaft is arranged on the second rolling wheel support, and two pair rollers are smaller than the external diameter of pipeline, close to the second blanking conveying lever（203）'s
It is arranged on roller wheel shaft for the pipeline between two pair rollers to be served into the second blanking conveying lever（203）The second blanking support plate,
Pull bar one end to rotate the second blanking support plate is hinged with the second blanking support plate, and the other end is with being arranged on cutting machine housing
（201）The connecting plate upper end of discharging opening position is hinged, the lower end of connecting plate and the blanking motor connection for being connected cutter controller；Cut
Cutting mill structure includes cutting machine（2）Mounting bracket and cutting machine（2）, cutting machine（2）Mounting bracket is two installing arms that are hinged, the two
It is used to adjustment angle by adjusting cylinder connection, an installing arm connects cutting machine housing（201）Top, another installing arm
One end of connection regulation cylinder is provided with cutting machine（2）, the regulation cylinder and cutting machine（2）It is connected with cutter controller,
Cutting machine housing（201）The cylinder of side, the piston rod of cylinder is with falling in cutting machine housing（201）Pipe between interior two pair roller
Road is coaxial and piston-rod end vertical piston bar is provided with push pedal.
7. a kind of integrated processing device for pipeline as claimed in claim 1, it is characterised in that：Cleaning machine（1）Pan feeding
The portal frame that mouth goes out（8）On be additionally provided with apparatus for correcting, the apparatus for correcting connects the cylinder of cleaning controller, and cylinder
Piston-rod end is provided with push pedal, and the position for adjusting pipeline facilitates access for cleaning machine（1）Cleaned.
8. a kind of integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The transmitting device
（6）Including transmission support（601）, travelling gear（602）And transmission mechanism, transmit support（601）One end is arranged on transferring device
（5）Transfer rack（501）Lower section, other end connection spray-painting plant, transmits support（601）Rotary gear shaft is installed, support goes out
Motor is installed, motor is connected with rotary gear shaft, and two travelling gears are set on rotary gear shaft on material one end support body
（602）, transmission mechanism is the closing structure being made up of multiple transmission support blocks connected by connecting shaft, and transmission support block includes
Supporting plate（603）, support connecting plate（604）And connecting shaft, supporting plate（603）V-type mouthful of the one end provided with support pipeline, the other end
It is provided with mounting hole, supporting plate（603）One end of connecting shaft, the other end of connecting shaft are sequentially connected with and are connected to by mounting hole
Provided with the support connecting plate being sequentially connected with（604）, bearing is additionally provided with connecting shaft, transmission mechanism is arranged on the biography at support two ends
Moving gear（602）On, travelling gear（602）The gear teeth and supporting plate（603）With support connecting plate（604）Between clearance meshing
To drive the position on transmission mechanism, support below correspondence connecting shaft to be provided with support bar to the support to transmission mechanism and lead
To.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710593371.9A CN107263118A (en) | 2017-07-20 | 2017-07-20 | A kind of integrated processing device for pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710593371.9A CN107263118A (en) | 2017-07-20 | 2017-07-20 | A kind of integrated processing device for pipeline |
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| Publication Number | Publication Date |
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| CN107263118A true CN107263118A (en) | 2017-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710593371.9A Pending CN107263118A (en) | 2017-07-20 | 2017-07-20 | A kind of integrated processing device for pipeline |
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| CN (1) | CN107263118A (en) |
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| CN108273699A (en) * | 2018-03-20 | 2018-07-13 | 嘉兴博隆铝装饰板有限公司 | A kind of japanning cutting integrated device of furred ceiling embryo material plate |
| CN108714795A (en) * | 2018-08-06 | 2018-10-30 | 任丘市康速机电设备有限公司 | Rod iron automatic machining line |
| CN109216757A (en) * | 2018-09-05 | 2019-01-15 | 徐陈花 | A kind of retinue battery core positioning assembling line |
| CN110774484A (en) * | 2019-11-12 | 2020-02-11 | 申小园 | Preparation reclaimed plastic raw and other materials processingequipment |
| CN112706213A (en) * | 2021-02-01 | 2021-04-27 | 安徽省华源塑业科技有限公司 | Automatic integrated processingequipment of tubular product of control |
| CN112846931A (en) * | 2021-01-07 | 2021-05-28 | 重庆德森诺科技有限公司 | Machining device with accurate tool moving function for machining mechanical parts |
| CN114059004A (en) * | 2021-11-23 | 2022-02-18 | 贵州电网有限责任公司 | Digital informationized full-automatic hot-spray aluminum production line |
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| CN114059004A (en) * | 2021-11-23 | 2022-02-18 | 贵州电网有限责任公司 | Digital informationized full-automatic hot-spray aluminum production line |
| CN114059004B (en) * | 2021-11-23 | 2024-05-07 | 贵州电网有限责任公司 | Full-automatic thermal spraying aluminum production line of digital informatization |
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