CN107243607B - KW mo(u)lding line template clamps automatically and separator and its working method - Google Patents

KW mo(u)lding line template clamps automatically and separator and its working method Download PDF

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Publication number
CN107243607B
CN107243607B CN201710438748.3A CN201710438748A CN107243607B CN 107243607 B CN107243607 B CN 107243607B CN 201710438748 A CN201710438748 A CN 201710438748A CN 107243607 B CN107243607 B CN 107243607B
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China
Prior art keywords
template
carriage
item
separator
article
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CN201710438748.3A
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Chinese (zh)
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CN107243607A (en
Inventor
王凯
佘恺
戴怡菁
朱银锁
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CRRC Qishuyan Institute Co Ltd
CRRC Changzhou Auto Parts Co Ltd
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CRRC Qishuyan Institute Co Ltd
CRRC Changzhou Auto Parts Co Ltd
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Priority to CN201710438748.3A priority Critical patent/CN107243607B/en
Publication of CN107243607A publication Critical patent/CN107243607A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C21/00Flasks; Accessories therefor
    • B22C21/04Upset frames; Bottom boards or mould boards
    • B22C21/06Bottom boards or mould boards

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

It is clamped automatically and separator and its working method the invention discloses KW mo(u)lding line template, including the template frame and template frame pedestal being used in conjunction with each other;The template frame includes the first template article being sequentially connected end to end in turn, second type lath, third template article and the 4th template article;First template article, second type lath, third template article and the 4th template article bottom be mounted on carriage;The junction of the first template item and second type lath is equipped with first gear transmission device;The junction of the second type lath and third template item is equipped with second gear transmission device;The junction of the third template article and the 4th template article is equipped with third gear assembly;The junction of 4th template article and the first template article is equipped with the 4th gear assembly;KW mo(u)lding line template of the present invention clamps automatically and separator, the dimensional interference of template frame periphery match plate when template passes in and out template frame is solved the problems, such as, to improve the die-filling speed of KW mo(u)lding line.

Description

KW mo(u)lding line template clamps automatically and separator and its working method
Technical field
It is clamped automatically the present invention relates to KW mo(u)lding line template and separator, belongs to casting and molding equipment technical field;This Invention further relates to KW mo(u)lding line template and clamps automatically and the working method of separator.
Background technique
According to the applicant understood, during casting and molding, the installation of template is most important, and can template quick and precisely be installed The rate of moulding is directly affected in place.When KW mo(u)lding line template puts template frame into, often will appear under template it is not in place very To the problem of putting template frame into is difficult to, traditional processing mode can only be carried out using the method for modification metal template, that is, be modified Template is mainly by removing template unilateral side material, to increase the fit clearance of metal template and template frame, makes under template into type In sheet frame;And template is from template frame when taking out, because the impurity such as molding sand fill the fit clearance between template frame and template, sometimes again There are problems that template is difficult to take out, elder generation that at this moment can only be laborious removes impurity, and template could take out from template frame.
There are two defects for above-mentioned traditional processing mode:Defect one:In order to enable needing to adopt into template frame under template It is carried out with the method for modification metal template, that is, removes template unilateral side material, just template can be enable to be put into template frame, then type Fit clearance is filled by molding sand between plate and template frame, and this filling avoids template and template to a certain extent Cooperate untight problem between frame, but it is cumbersome to operate, and this mode is excessively coarse, is bound to cause cooperation Tightness degree not as good as clamp come effect it is good;Defect two:After use, template is taken out from template frame, is needed It is first that molding sand processing is clean, then template is taken out again, man power and material is consumed, under the efficiency of whole process is very low.
Summary of the invention
Object of the present invention is to:According to defect of the existing technology, propose that KW mo(u)lding line template clamps and separate automatically dress It sets, the dimensional interference of template frame periphery match plate when template passes in and out template frame is solved the problems, such as, to improve the die-filling of KW mo(u)lding line Speed.
Another object of the present invention is:It is proposed that KW mo(u)lding line template clamps and separator and its working method automatically.
The specific technical solution of the present invention is as follows:
KW mo(u)lding line template clamps automatically and separator, including the template frame and template frame pedestal being used in conjunction with each other; The template frame includes the first template article being sequentially connected end to end in turn, second type lath, third template article and the 4th template article;It is described First template article, second type lath, third template article and the 4th template article bottom be mounted on carriage;First type The junction of lath and second type lath is equipped with first gear transmission device;The connection of the second type lath and third template item Place is equipped with second gear transmission device;The junction of the third template article and the 4th template article is equipped with third loading drive gear It sets;The junction of 4th template article and the first template article is equipped with the 4th gear assembly;First template article and The medium position of three template items is equipped with the oil cylinder for driving the first template item and third template item.
Further, the bottom of the first template item is equipped with the first carriage, the second carriage and third sliding Device.
Further, the bottom of the second type lath is equipped with the 4th carriage and the 5th carriage.
Further, the bottom of the third template article is equipped with the 6th carriage, the 7th carriage and the 8th sliding Device.
Further, the bottom of the 4th template article is equipped with the 9th carriage and the tenth carriage.
Further, the first gear transmission device, second gear transmission device, third gear assembly and the 4th Gear assembly includes the first helical gear, the first conveyor track, the second helical gear and the second conveyor track;Described first tiltedly Gear and the second helical gear be connected, first helical gear is arranged in the first conveyor track, the second helical gear setting In the second conveyor track.
Further, the carriage includes the first carriage, the second carriage, third carriage, the 4th Carriage, the 5th carriage, the 6th carriage, the 7th carriage, the 8th carriage, the 9th carriage and Ten carriages;The carriage includes the fixation sliding block being mounted on template frame pedestal and the sliding being mounted on template item Track, the sliding rail move on fixed sliding block.
KW mo(u)lding line template clamps automatically and the working method of separator, includes the following steps:
Step 1: clamping prepares:When template frame is put in template preparation into, template item is in releasing orientation, and template is by leading It is positioned to set and the guide post on template frame pedestal, into template frame under template;
Step 2: clamping:Height after the short transverse of template item is put into metal form is consistent, the first oil of starting Cylinder, under the drive of the first oil cylinder, the first template item starts to move along track to center position, the connection of the first template lower end There are 3 carriages, the first template item passes through the loading drive gear of the first template bottom connection while horizontal movement It sets, second type lath and the 4th template article is driven to be movable in a vertical direction;First conveyor track of the first template bottom drives First helical gear movement gives the second helical gear by the first Helical gear Transmission, and the second helical gear drives the second conveyor track, from And second type lath and the 4th type slat movement are successively driven, transmission effect, so that third type slat movement is driven, so that The closing in synchronous with the 4th template article realization of first template article, second type lath, third template article and stretching are opened;
Step 3: separation:After moulding, template being taken out from template frame, releasing oil cylinder press power, template item is by negative side To movement, automatically reset.
Further, in the step 2, only start the first oil cylinder, the first oil cylinder and the second oil can also be started simultaneously Cylinder.
The present invention has the beneficial effect that:KW mo(u)lding line template of the present invention clamps automatically and separator, structurally reasonable, can be right Template and template frame carry out quick separating, and metal template can be installed into template frame rapidly, and easy to operate, versatility is good, energy Improve the working efficiency of KW mo(u)lding line.KW mo(u)lding line template of the present invention clamps automatically and separator, passes through the first oil cylinder and Two oil cylinders pull the first template item and third template item, then four template synchro-draws are come by gear assembly, After being put into template, four template items realize the compression of template in the synchronous closing in of propulsion of oil cylinder;Improve the dress of KW mo(u)lding line Mould speed.
KW mo(u)lding line template of the present invention clamps automatically and the working method of separator, suits large area to popularize, high-efficient, Speed is fast, can be realized accurate clamping and isolated effect, and greatly improve production efficiency simultaneously.
Detailed description of the invention
Embodiments of the present invention are described in further detail with reference to the accompanying drawing.
Fig. 1 is overall structure of the present invention.
Fig. 2 is the structural schematic diagram of Mobile base of the present invention.
Fig. 3 is the structural schematic diagram of gear assembly of the present invention.
Fig. 4 is the structural schematic diagram of rail sliding device of the present invention.
In figure:1- template frame;2- template frame pedestal;3- the first template item;4- second type lath;5- third template item;6- 4th template article;The first oil cylinder of 7-;The second oil cylinder of 8-;The first carriage of 9-;The second carriage of 10-;11- third sliding dress It sets;12- first gear transmission device;The 4th carriage of 13-;The 5th carriage of 14-;15- second gear transmission device; The 6th carriage of 16-;The 7th carriage of 17-;The 8th carriage of 18-;19- third gear assembly;20- the 9th is sliding Dynamic device;The tenth carriage of 21-;The 4th gear assembly of 22-;The first helical gear of 23-;The first conveyor track of 24-;25- Second helical gear;The second conveyor track of 26-;27- sliding rail;28- fixes sliding block.
Specific embodiment
As shown in Figs 1-4, KW mo(u)lding line template of the present invention clamps and separator automatically, including the type being used in conjunction with each other Sheet frame 1 and template frame pedestal 2;The template frame 1 includes the first template item 3, the second type lath 4, third being sequentially connected end to end in turn Template article 5 and the 4th template article 6;The bottom of first template article 3, second type lath 4, third template article 5 and the 4th template article 6 Portion is mounted on carriage;The junction of the first template item 3 and second type lath 4 is equipped with first gear transmission device 12;The junction of the second type lath 4 and third template item 5 is equipped with second gear transmission device 15;The third template item 5 Third gear assembly 19 is equipped with the junction of the 4th template article 6;The company of 4th template article 6 and the first template article 3 It meets place and is equipped with the 4th gear assembly 22;The medium position of the first template item 3 and third template item 5 is equipped with for driving The oil cylinder of first template item 3 and third template item 5.
The bottom of first template item 3 of the present invention is equipped with the first carriage 9, the second carriage 10 and third sliding Device 11.The bottom of the second type lath 4 is equipped with the 4th carriage 13 and the 5th carriage 14.The third template item 5 bottom is equipped with the 6th carriage 16, the 7th carriage 17 and the 8th carriage 18.The bottom of 4th template article 6 Portion is equipped with the 9th carriage 20 and the tenth carriage 21.The first gear transmission device 12, second gear transmission device 15, third gear assembly 19 and the 4th gear assembly 22 include the first helical gear 23, the first conveyor track 24, the Two helical gears 25 and the second conveyor track 26;First helical gear 23 is connected with the second helical gear 25, first helical gear 23 are arranged in the first conveyor track 24, and second helical gear 25 is arranged in the second conveyor track 26.The carriage Including the first carriage 9, the second carriage 10, third carriage 11, the 4th carriage 13, the 5th carriage 14, the 6th carriage 16, the 7th carriage 17, the 8th carriage 18, the 9th carriage 20 and the tenth carriage 21;The carriage includes the fixation sliding block 28 being mounted on template frame pedestal 2 and the sliding rail being mounted on template item 27, the sliding rail 27 moves on fixed sliding block 28.The first template item 3 is equipped with the first oil cylinder 7, the third type Lath 5 is equipped with the second oil cylinder 8.
The present invention includes the trapped orbit on template frame pedestal and pedestal, and base track is equipped with connection slot, with template frame Bottom connection;Track is equipped with limiting slot, and the moving distance of match plate item is limited.The template item includes template item sheet Body and sliding rail thereon, sliding rail and trapped orbit position correspond, and connection slot is equipped at the top of sliding rail, with Type Plank bottom surface is fastenedly connected;Template side connects oil cylinder axis at 1 wherein, and cylinder body is connected on template frame pedestal, Movement for template item provides power.The gear drive includes the gear assembly installed on type Plank bottom surface, Dividing has driving gear and driven gear, passes through helical gear between the two and connects.Realize that template item is hanging down by gear assembly The upward movement of histogram, so that surrounding template item be made to realize the purpose for clamping metal template.The present invention is driven by each executive item Template item is mobile, so that template item quickly, is smoothly separated and is clamped with metal template, reliable operation.
As shown in Figure 1, KW mo(u)lding line template of the invention clamps and separator automatically, including for KW moulding line style The mobile device of clamping device and template item that plate is fixed.1. disposing moveable type in the surface of template frame bottom Lath shares at 4, and mobile model lath is connect by carriage with template item, and template item can respectively along the horizontal or vertical direction It is mobile.2. the track on template item makes to be fixed by bolts on template frame bottom, there are limiting slot, the shifting of match plate item on track It is dynamic to be limited.3. gear assembly is respectively adopted and is attached in two vertical-type lath junctions, at totally 4, guarantee type Running fix of the lath in vertical direction.And passing through the adjustment and optimization of gear structure, realization keeps the velocity of displacement in 2 directions same Step, and realize the purpose that metal template is simultaneously clamped on from surrounding.4. oil cylinder is mounted on the side of template item, oil cylinder provides compression Power, end and the template item 4 of oil cylinder 1 link together, and cylinder body is fixedly connected with template frame bottom, passes through the movement of template item Clamp or separate metal form.
The course of work of the invention is as follows:Here only start an oil cylinder, two oil cylinders can also be started simultaneously.
When template frame is put in template preparation into, template item is in releasing orientation(Pressing force is not added), surrounding match plate without Barrier effect, template are positioned by the guide post on guide sleeve and template frame pedestal, and template is easier to down into template frame.Template Height after the short transverse of item is put into metal form is consistent, and starts the first oil cylinder, under the drive of the first oil cylinder, the One template item starts along track to center(Template)Direction is mobile, and the first template lower end is connected with 3 carriages(Including The sliding rail of template bottom and the trapped orbit of template frame bottom).First template item passes through while horizontal movement The gear assembly of first template bottom connection, drives second type lath and the 4th template article to be movable in a vertical direction;Tool Body running principle is:First conveyor track of the first template bottom drives the first helical gear movement, passes through the first helical gear It is driven to the second helical gear, the second helical gear drives the second conveyor track, to successively drive second type lath and the 4th template Item movement, transmission effect, so that third type slat movement is driven, so that the first template item, second type lath, third template Article synchronous with the 4th template article realization closing in and stretching are opened.It is complete to realize that 4 template items simultaneously clamp on the purpose of metal template The installation process of profiled sheeting.After moulding, template being taken out from template frame, releasing oil cylinder press power, template item is by opposite direction It is mobile, it automatically resets, limiting slot is installed on the sliding rail of template frame bottom, the moving distance of match plate item is limited, Template item is separated with template, to be easily removed template.
KW mo(u)lding line template of the present invention clamps automatically and separator, structurally reasonable, and energy match plate and template frame carry out fastly Speed separation, and metal template can be installed into template frame rapidly, easy to operate, versatility is good, can improve the work of KW mo(u)lding line Efficiency.KW mo(u)lding line template of the present invention clamps automatically and separator, pulls the first template by the first oil cylinder and the second oil cylinder Item and third template item, then four template synchro-draws are come by gear assembly, after being put into template, four Template item realizes the compression of template in the synchronous closing in of propulsion of oil cylinder;Improve the die-filling speed of KW mo(u)lding line.
The present invention is taken through the fixed journey system of setting cylinder to control the stroke of guide rail.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape At technical solution, fall within the scope of protection required by the present invention.

Claims (9)

1.KW mo(u)lding line template clamps automatically and separator, including the template frame being used in conjunction with each other(1)With template frame pedestal (2);It is characterized in that:The template frame(1)Including the first template item being sequentially connected end to end in turn(3), second type lath(4), Three template items(5)With the 4th template article(6);The first template item(3), second type lath(4), third template item(5)With Four template items(6)Bottom be mounted on carriage;The first template item(3)With second type lath(4)Junction set There is first gear transmission device(12);The second type lath(4)With third template item(5)Junction equipped with second gear pass Dynamic device(15);The third template item(5)With the 4th template article(6)Junction be equipped with third gear assembly(19); 4th template article(6)With the first template item(3)Junction be equipped with the 4th gear assembly(22);On the template item Equipped with oil cylinder;The first gear transmission device(12), second gear transmission device(15), third gear assembly(19)With 4th gear assembly(22)It include the first helical gear(23), the first conveyor track(24), the second helical gear(25)With Two conveyor tracks(26);First helical gear(23)With the second helical gear(25)It is connected, first helical gear(23)Setting In the first conveyor track(24)On, second helical gear(25)It is arranged in the second conveyor track(26)On.
2. KW mo(u)lding line template according to claim 1 clamps automatically and separator, it is characterised in that:First type Lath(3)Bottom be equipped with the first carriage(9), the second carriage(10)With third carriage(11).
3. KW mo(u)lding line template according to claim 1 clamps automatically and separator, it is characterised in that:The second type Lath(4)Bottom be equipped with the 4th carriage(13)With the 5th carriage(14).
4. KW mo(u)lding line template according to claim 1 clamps automatically and separator, it is characterised in that:The third type Lath(5)Bottom be equipped with the 6th carriage(16), the 7th carriage(17)With the 8th carriage(18).
5. KW mo(u)lding line template according to claim 1 clamps automatically and separator, it is characterised in that:4th type Lath(6)Bottom be equipped with the 9th carriage(20)With the tenth carriage(21).
6. KW mo(u)lding line template according to claim 1 clamps automatically and separator, it is characterised in that:The sliding dress It sets including the first carriage(9), the second carriage(10), third carriage(11), the 4th carriage(13), the 5th Carriage(14), the 6th carriage(16), the 7th carriage(17), the 8th carriage(18), the 9th carriage (20)With the tenth carriage(21);The carriage includes being mounted on template frame pedestal(2)On fixation sliding block(28)With The sliding rail being mounted on template item(27), the sliding rail(27)In fixed sliding block(28)Upper movement.
7. KW mo(u)lding line template according to claim 1 clamps automatically and separator, it is characterised in that:First type Lath(3)It is equipped with the first oil cylinder(7), the third template item(5)It is equipped with the second oil cylinder(8).
8.KW mo(u)lding line template clamps automatically and the working method of separator, it is characterised in that:Include the following steps:
Step 1: clamping prepares:When template frame is put in template preparation into(1)When, template item is in releasing orientation, and template passes through guiding Set and template frame(1)Guide post on pedestal positions, into template frame under template(1)In;
Step 2: clamping:Height after the short transverse of template item is put into metal form is consistent, and starts the first oil cylinder (7), in the first oil cylinder(7)Drive under, the first template item(3)Start to move along track to center position, the first template item (3)Lower end is connected with 3 carriages, the first template item(3)While horizontal movement, pass through the first template item(3)Bottom The gear assembly of connection drives second type lath(4)With the 4th template article(6)It is movable in a vertical direction;First template item (3)First conveyor track of bottom(24)Drive the first helical gear(23)Movement, pass through the first helical gear(23)It is driven to Two helical gears(25), the second helical gear(25)Drive the second conveyor track(26), to successively drive second type lath(4)With Four template items(6)Movement, transmission effect, to drive third template item(5)Movement, so that the first template item(3), second Template item(4), third template item(5)With the 4th template article(6)Realize that synchronous closing in and stretching are opened;
Step 3: separation:After moulding, from template frame(1)Middle taking-up template, releases oil cylinder press power, and template item is by negative side To movement, automatically reset.
9. KW mo(u)lding line template according to claim 8 clamps automatically and the working method of separator, it is characterised in that: In the step 2, only start the first oil cylinder(7)Or start the first oil cylinder simultaneously(7)With the second oil cylinder(8).
CN201710438748.3A 2017-06-12 2017-06-12 KW mo(u)lding line template clamps automatically and separator and its working method Active CN107243607B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102078940A (en) * 2009-11-27 2011-06-01 苏州苏铸成套装备制造有限公司 Shaping plate frame replacement mechanism
CN101823128B (en) * 2010-04-14 2012-11-28 溧阳市科华机械制造有限公司 Quick changing device of cast shaping plate and application method thereof
CN203124640U (en) * 2013-03-26 2013-08-14 驻马店中集华骏铸造有限公司 Testing equipment of casting mould
CN203267243U (en) * 2013-03-18 2013-11-06 鸿准精密模具(昆山)有限公司 Laminating device
CN203599485U (en) * 2013-11-29 2014-05-21 上海圣德曼铸造有限公司 Mould locating structure of molding plate frame of horizontal line molding machine
CN106272155A (en) * 2016-08-25 2017-01-04 中国科学院自动化研究所 Automatically external member is clamped

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02279363A (en) * 1989-04-20 1990-11-15 Nec Corp Manual sheet feeding mechanism for printer
JP2003127876A (en) * 2001-10-26 2003-05-08 Nissan Motor Co Ltd Steering device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102078940A (en) * 2009-11-27 2011-06-01 苏州苏铸成套装备制造有限公司 Shaping plate frame replacement mechanism
CN101823128B (en) * 2010-04-14 2012-11-28 溧阳市科华机械制造有限公司 Quick changing device of cast shaping plate and application method thereof
CN203267243U (en) * 2013-03-18 2013-11-06 鸿准精密模具(昆山)有限公司 Laminating device
CN203124640U (en) * 2013-03-26 2013-08-14 驻马店中集华骏铸造有限公司 Testing equipment of casting mould
CN203599485U (en) * 2013-11-29 2014-05-21 上海圣德曼铸造有限公司 Mould locating structure of molding plate frame of horizontal line molding machine
CN106272155A (en) * 2016-08-25 2017-01-04 中国科学院自动化研究所 Automatically external member is clamped

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Address after: 213023 No.313, Wuyi Road, Jingkai District, Changzhou City, Jiangsu Province

Patentee after: CRRC CHANGZHOU AUTO PARTS CO.,LTD.

Country or region after: China

Patentee after: CRRC Qishuyan Locomotive and Rolling Stock Technology Research Institute Co.,Ltd.

Address before: 213023 No.313, Wuyi Road, Jingkai District, Changzhou City, Jiangsu Province

Patentee before: CRRC CHANGZHOU AUTO PARTS CO.,LTD.

Country or region before: China

Patentee before: CRRC QISHUYAN INSTITUTE Co.,Ltd.