KW mo(u)lding line template clamps automatically and separator and its working method
Technical field
It is clamped automatically the present invention relates to KW mo(u)lding line template and separator, belongs to casting and molding equipment technical field;This
Invention further relates to KW mo(u)lding line template and clamps automatically and the working method of separator.
Background technique
According to the applicant understood, during casting and molding, the installation of template is most important, and can template quick and precisely be installed
The rate of moulding is directly affected in place.When KW mo(u)lding line template puts template frame into, often will appear under template it is not in place very
To the problem of putting template frame into is difficult to, traditional processing mode can only be carried out using the method for modification metal template, that is, be modified
Template is mainly by removing template unilateral side material, to increase the fit clearance of metal template and template frame, makes under template into type
In sheet frame;And template is from template frame when taking out, because the impurity such as molding sand fill the fit clearance between template frame and template, sometimes again
There are problems that template is difficult to take out, elder generation that at this moment can only be laborious removes impurity, and template could take out from template frame.
There are two defects for above-mentioned traditional processing mode:Defect one:In order to enable needing to adopt into template frame under template
It is carried out with the method for modification metal template, that is, removes template unilateral side material, just template can be enable to be put into template frame, then type
Fit clearance is filled by molding sand between plate and template frame, and this filling avoids template and template to a certain extent
Cooperate untight problem between frame, but it is cumbersome to operate, and this mode is excessively coarse, is bound to cause cooperation
Tightness degree not as good as clamp come effect it is good;Defect two:After use, template is taken out from template frame, is needed
It is first that molding sand processing is clean, then template is taken out again, man power and material is consumed, under the efficiency of whole process is very low.
Summary of the invention
Object of the present invention is to:According to defect of the existing technology, propose that KW mo(u)lding line template clamps and separate automatically dress
It sets, the dimensional interference of template frame periphery match plate when template passes in and out template frame is solved the problems, such as, to improve the die-filling of KW mo(u)lding line
Speed.
Another object of the present invention is:It is proposed that KW mo(u)lding line template clamps and separator and its working method automatically.
The specific technical solution of the present invention is as follows:
KW mo(u)lding line template clamps automatically and separator, including the template frame and template frame pedestal being used in conjunction with each other;
The template frame includes the first template article being sequentially connected end to end in turn, second type lath, third template article and the 4th template article;It is described
First template article, second type lath, third template article and the 4th template article bottom be mounted on carriage;First type
The junction of lath and second type lath is equipped with first gear transmission device;The connection of the second type lath and third template item
Place is equipped with second gear transmission device;The junction of the third template article and the 4th template article is equipped with third loading drive gear
It sets;The junction of 4th template article and the first template article is equipped with the 4th gear assembly;First template article and
The medium position of three template items is equipped with the oil cylinder for driving the first template item and third template item.
Further, the bottom of the first template item is equipped with the first carriage, the second carriage and third sliding
Device.
Further, the bottom of the second type lath is equipped with the 4th carriage and the 5th carriage.
Further, the bottom of the third template article is equipped with the 6th carriage, the 7th carriage and the 8th sliding
Device.
Further, the bottom of the 4th template article is equipped with the 9th carriage and the tenth carriage.
Further, the first gear transmission device, second gear transmission device, third gear assembly and the 4th
Gear assembly includes the first helical gear, the first conveyor track, the second helical gear and the second conveyor track;Described first tiltedly
Gear and the second helical gear be connected, first helical gear is arranged in the first conveyor track, the second helical gear setting
In the second conveyor track.
Further, the carriage includes the first carriage, the second carriage, third carriage, the 4th
Carriage, the 5th carriage, the 6th carriage, the 7th carriage, the 8th carriage, the 9th carriage and
Ten carriages;The carriage includes the fixation sliding block being mounted on template frame pedestal and the sliding being mounted on template item
Track, the sliding rail move on fixed sliding block.
KW mo(u)lding line template clamps automatically and the working method of separator, includes the following steps:
Step 1: clamping prepares:When template frame is put in template preparation into, template item is in releasing orientation, and template is by leading
It is positioned to set and the guide post on template frame pedestal, into template frame under template;
Step 2: clamping:Height after the short transverse of template item is put into metal form is consistent, the first oil of starting
Cylinder, under the drive of the first oil cylinder, the first template item starts to move along track to center position, the connection of the first template lower end
There are 3 carriages, the first template item passes through the loading drive gear of the first template bottom connection while horizontal movement
It sets, second type lath and the 4th template article is driven to be movable in a vertical direction;First conveyor track of the first template bottom drives
First helical gear movement gives the second helical gear by the first Helical gear Transmission, and the second helical gear drives the second conveyor track, from
And second type lath and the 4th type slat movement are successively driven, transmission effect, so that third type slat movement is driven, so that
The closing in synchronous with the 4th template article realization of first template article, second type lath, third template article and stretching are opened;
Step 3: separation:After moulding, template being taken out from template frame, releasing oil cylinder press power, template item is by negative side
To movement, automatically reset.
Further, in the step 2, only start the first oil cylinder, the first oil cylinder and the second oil can also be started simultaneously
Cylinder.
The present invention has the beneficial effect that:KW mo(u)lding line template of the present invention clamps automatically and separator, structurally reasonable, can be right
Template and template frame carry out quick separating, and metal template can be installed into template frame rapidly, and easy to operate, versatility is good, energy
Improve the working efficiency of KW mo(u)lding line.KW mo(u)lding line template of the present invention clamps automatically and separator, passes through the first oil cylinder and
Two oil cylinders pull the first template item and third template item, then four template synchro-draws are come by gear assembly,
After being put into template, four template items realize the compression of template in the synchronous closing in of propulsion of oil cylinder;Improve the dress of KW mo(u)lding line
Mould speed.
KW mo(u)lding line template of the present invention clamps automatically and the working method of separator, suits large area to popularize, high-efficient,
Speed is fast, can be realized accurate clamping and isolated effect, and greatly improve production efficiency simultaneously.
Detailed description of the invention
Embodiments of the present invention are described in further detail with reference to the accompanying drawing.
Fig. 1 is overall structure of the present invention.
Fig. 2 is the structural schematic diagram of Mobile base of the present invention.
Fig. 3 is the structural schematic diagram of gear assembly of the present invention.
Fig. 4 is the structural schematic diagram of rail sliding device of the present invention.
In figure:1- template frame;2- template frame pedestal;3- the first template item;4- second type lath;5- third template item;6-
4th template article;The first oil cylinder of 7-;The second oil cylinder of 8-;The first carriage of 9-;The second carriage of 10-;11- third sliding dress
It sets;12- first gear transmission device;The 4th carriage of 13-;The 5th carriage of 14-;15- second gear transmission device;
The 6th carriage of 16-;The 7th carriage of 17-;The 8th carriage of 18-;19- third gear assembly;20- the 9th is sliding
Dynamic device;The tenth carriage of 21-;The 4th gear assembly of 22-;The first helical gear of 23-;The first conveyor track of 24-;25-
Second helical gear;The second conveyor track of 26-;27- sliding rail;28- fixes sliding block.
Specific embodiment
As shown in Figs 1-4, KW mo(u)lding line template of the present invention clamps and separator automatically, including the type being used in conjunction with each other
Sheet frame 1 and template frame pedestal 2;The template frame 1 includes the first template item 3, the second type lath 4, third being sequentially connected end to end in turn
Template article 5 and the 4th template article 6;The bottom of first template article 3, second type lath 4, third template article 5 and the 4th template article 6
Portion is mounted on carriage;The junction of the first template item 3 and second type lath 4 is equipped with first gear transmission device
12;The junction of the second type lath 4 and third template item 5 is equipped with second gear transmission device 15;The third template item 5
Third gear assembly 19 is equipped with the junction of the 4th template article 6;The company of 4th template article 6 and the first template article 3
It meets place and is equipped with the 4th gear assembly 22;The medium position of the first template item 3 and third template item 5 is equipped with for driving
The oil cylinder of first template item 3 and third template item 5.
The bottom of first template item 3 of the present invention is equipped with the first carriage 9, the second carriage 10 and third sliding
Device 11.The bottom of the second type lath 4 is equipped with the 4th carriage 13 and the 5th carriage 14.The third template item
5 bottom is equipped with the 6th carriage 16, the 7th carriage 17 and the 8th carriage 18.The bottom of 4th template article 6
Portion is equipped with the 9th carriage 20 and the tenth carriage 21.The first gear transmission device 12, second gear transmission device
15, third gear assembly 19 and the 4th gear assembly 22 include the first helical gear 23, the first conveyor track 24, the
Two helical gears 25 and the second conveyor track 26;First helical gear 23 is connected with the second helical gear 25, first helical gear
23 are arranged in the first conveyor track 24, and second helical gear 25 is arranged in the second conveyor track 26.The carriage
Including the first carriage 9, the second carriage 10, third carriage 11, the 4th carriage 13, the 5th carriage
14, the 6th carriage 16, the 7th carriage 17, the 8th carriage 18, the 9th carriage 20 and the tenth carriage
21;The carriage includes the fixation sliding block 28 being mounted on template frame pedestal 2 and the sliding rail being mounted on template item
27, the sliding rail 27 moves on fixed sliding block 28.The first template item 3 is equipped with the first oil cylinder 7, the third type
Lath 5 is equipped with the second oil cylinder 8.
The present invention includes the trapped orbit on template frame pedestal and pedestal, and base track is equipped with connection slot, with template frame
Bottom connection;Track is equipped with limiting slot, and the moving distance of match plate item is limited.The template item includes template item sheet
Body and sliding rail thereon, sliding rail and trapped orbit position correspond, and connection slot is equipped at the top of sliding rail, with
Type Plank bottom surface is fastenedly connected;Template side connects oil cylinder axis at 1 wherein, and cylinder body is connected on template frame pedestal,
Movement for template item provides power.The gear drive includes the gear assembly installed on type Plank bottom surface,
Dividing has driving gear and driven gear, passes through helical gear between the two and connects.Realize that template item is hanging down by gear assembly
The upward movement of histogram, so that surrounding template item be made to realize the purpose for clamping metal template.The present invention is driven by each executive item
Template item is mobile, so that template item quickly, is smoothly separated and is clamped with metal template, reliable operation.
As shown in Figure 1, KW mo(u)lding line template of the invention clamps and separator automatically, including for KW moulding line style
The mobile device of clamping device and template item that plate is fixed.1. disposing moveable type in the surface of template frame bottom
Lath shares at 4, and mobile model lath is connect by carriage with template item, and template item can respectively along the horizontal or vertical direction
It is mobile.2. the track on template item makes to be fixed by bolts on template frame bottom, there are limiting slot, the shifting of match plate item on track
It is dynamic to be limited.3. gear assembly is respectively adopted and is attached in two vertical-type lath junctions, at totally 4, guarantee type
Running fix of the lath in vertical direction.And passing through the adjustment and optimization of gear structure, realization keeps the velocity of displacement in 2 directions same
Step, and realize the purpose that metal template is simultaneously clamped on from surrounding.4. oil cylinder is mounted on the side of template item, oil cylinder provides compression
Power, end and the template item 4 of oil cylinder 1 link together, and cylinder body is fixedly connected with template frame bottom, passes through the movement of template item
Clamp or separate metal form.
The course of work of the invention is as follows:Here only start an oil cylinder, two oil cylinders can also be started simultaneously.
When template frame is put in template preparation into, template item is in releasing orientation(Pressing force is not added), surrounding match plate without
Barrier effect, template are positioned by the guide post on guide sleeve and template frame pedestal, and template is easier to down into template frame.Template
Height after the short transverse of item is put into metal form is consistent, and starts the first oil cylinder, under the drive of the first oil cylinder, the
One template item starts along track to center(Template)Direction is mobile, and the first template lower end is connected with 3 carriages(Including
The sliding rail of template bottom and the trapped orbit of template frame bottom).First template item passes through while horizontal movement
The gear assembly of first template bottom connection, drives second type lath and the 4th template article to be movable in a vertical direction;Tool
Body running principle is:First conveyor track of the first template bottom drives the first helical gear movement, passes through the first helical gear
It is driven to the second helical gear, the second helical gear drives the second conveyor track, to successively drive second type lath and the 4th template
Item movement, transmission effect, so that third type slat movement is driven, so that the first template item, second type lath, third template
Article synchronous with the 4th template article realization closing in and stretching are opened.It is complete to realize that 4 template items simultaneously clamp on the purpose of metal template
The installation process of profiled sheeting.After moulding, template being taken out from template frame, releasing oil cylinder press power, template item is by opposite direction
It is mobile, it automatically resets, limiting slot is installed on the sliding rail of template frame bottom, the moving distance of match plate item is limited,
Template item is separated with template, to be easily removed template.
KW mo(u)lding line template of the present invention clamps automatically and separator, structurally reasonable, and energy match plate and template frame carry out fastly
Speed separation, and metal template can be installed into template frame rapidly, easy to operate, versatility is good, can improve the work of KW mo(u)lding line
Efficiency.KW mo(u)lding line template of the present invention clamps automatically and separator, pulls the first template by the first oil cylinder and the second oil cylinder
Item and third template item, then four template synchro-draws are come by gear assembly, after being put into template, four
Template item realizes the compression of template in the synchronous closing in of propulsion of oil cylinder;Improve the die-filling speed of KW mo(u)lding line.
The present invention is taken through the fixed journey system of setting cylinder to control the stroke of guide rail.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.