CN103569711A - Automatic winder for grid-like coiled materials - Google Patents
Automatic winder for grid-like coiled materials Download PDFInfo
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- CN103569711A CN103569711A CN201210270385.4A CN201210270385A CN103569711A CN 103569711 A CN103569711 A CN 103569711A CN 201210270385 A CN201210270385 A CN 201210270385A CN 103569711 A CN103569711 A CN 103569711A
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Abstract
Disclosed is an automatic winder for grid-like coiled materials. The automatic winder comprises a base, and a fixed length conveyor, a shearing machine, a folding channel, a swing guiding channel and an inflatable winding shaft are arranged on the base sequentially from left to right. The process of tail material shearing and coiled material clamping on the inflatable winding shaft is completed in an automatic manner, operating environment is optimized, waiting time of equipment is short, producing efficiency is high, and the automatic winder is adaptable to automatic requirements of a high-speed grid-like coiled material production line.
Description
Technical field
The present invention relates to a kind ofly for grid-like coiled material being carried out to the machine of automatic winding, be applicable to the grid-like coil production line that degree of automation is higher.
Background technology
The equipment that on existing grid-like coil production line, coiled material is carried out to rolling mostly adopts following S. A. mode to complete: first by manual operation plate shear, the termination tailing cutting of grid-like coiled material on manufacturing line is smooth, retain complete grid parallel firm to guarantee coiled material clamping on inflatable Scroll, afterwards one end of coiled material by artificial traction clamping on inflatable Scroll, after clamping, the rotation of inflatable Scroll, carries out rolling by coiled material around inflatable Scroll.The shortcoming of which is that the shearing of tailing and the clamping operation of coiled material on inflatable Scroll all adopt manual type to complete, so the equipment wait time of this scheme is long, inefficiency, can not adapt to the automation requirement of the grid-like coil production line of high speed.
Summary of the invention
Technical matters to be solved by this invention is the deficiency existing for above-mentioned prior art and a kind of reliable in structure, grid-like coiled material automatic coiling machine that degree of automation is high are provided.
The object of the present invention is achieved like this:
A kind of grid-like coiled material automatic coiling machine, it comprises support, on support, be provided with successively from left to right fixed length conveyer, shears, folding channel, swing guide channel and inflatable Scroll, described fixed length conveyer comprises transition roller, the first steel rider, the first rubber roll, the first servo deceleration motor, the first cylinder and the first vertical guide rail, transition roller is positioned at the bottom of the first steel rider, its lower end is the inlet point of coiled material, the first steel rider is by the first servo deceleration motor direct-drive, the first rubber roll is positioned at the top of the first steel rider, under the first air cylinder driven, can move up and down along the first vertical guide rail, described inflatable Scroll comprises air-expanding shaft body, the 3rd servo deceleration motor, pneumatic voussoir, pneumatic chuck and position transduser, air-expanding shaft body is by the 3rd servo deceleration motor direct-drive, pneumatic voussoir can be under the effect of air-expanding shaft body outside swelling coiled material mandrel, pneumatic chuck can clamp the end of coiled material under the effect of air-expanding shaft body, pneumatic chuck and air-expanding shaft body gap location setting position sensor.
Between above-mentioned folding channel and swing guide channel, be provided with auxiliary conveyer, auxiliary conveyer and fixed length conveyer have identical structure.
Above-mentioned shears comprises hydraulic cutter, is provided with vision sensor before hydraulic cutter, and the detection faces of vision sensor is facing to coiled material passage.
Above-mentioned folding channel comprises front guide plate, rear deflector, horizontal guide rail and the second cylinder, the front end of front guide plate extends to the exit of hydraulic cutter, rear end and the rear deflector of front guide plate are hinged, the both sides of front guide plate are spacing in horizontal guide rail, the rear end of rear deflector is hinged on auxiliary conveyer, one end of the second cylinder is hinged on machine, and the other end is hinged on the bottom surface of rear deflector.
Above-mentioned swing guide channel comprises swing guide plate and four-cylinder, and the front end that swings guide plate is hinged on auxiliary conveyer, and four-cylinder one end is hinged on support, and the other end is hinged on the bottom surface that swings guide plate.
The present invention has obtained following technique effect:
In the present invention, the shearing of tailing and the coiled material clamping operation on inflatable Scroll is all adopted in an automated fashion and is completed, and has improved operating environment, and equipment wait time is short, production efficiency is high, can adapt to the automation requirement of the grid-like coil production line of high speed.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is the A-A cross sectional view of Fig. 1;
Fig. 4 is the B-B cross sectional view of Fig. 1;
Fig. 5 is the C-C cross sectional view of Fig. 1;
Fig. 6 is the D-D cross section enlarged view of Fig. 5.
The specific embodiment
A kind of grid-like coiled material automatic coiling machine as shown in Fig. 1-6, it comprises support 1, on support, be provided with successively from left to right fixed length conveyer 2, shears 3, folding channel 4, swing guide channel 6 and inflatable Scroll 7, described fixed length conveyer comprises transition roller 8, the first steel rider 9, the first rubber roll 10, the first servo deceleration motor 11, the first cylinder 12 and the first vertical guide rail 13, transition roller is positioned at the bottom of the first steel rider, its lower end is the inlet point of coiled material, the first steel rider is by the first servo deceleration motor direct-drive, the first rubber roll is positioned at the top of the first steel rider, under the first air cylinder driven, can move up and down along the first vertical guide rail, described inflatable Scroll comprises air-expanding shaft body 27, the 3rd servo deceleration motor 28, pneumatic voussoir 29, pneumatic chuck 30 and position transduser 31, air-expanding shaft body is by the 3rd servo deceleration motor direct-drive, pneumatic voussoir can be under the effect of air-expanding shaft body outside swelling coiled material mandrel, pneumatic chuck can clamp the end of coiled material under the effect of air-expanding shaft body, pneumatic chuck and air-expanding shaft body gap location setting position sensor.
Preferably, between described folding channel and swing guide channel, be provided with auxiliary conveyer 5, auxiliary conveyer and fixed length conveyer have identical structure, it comprises the second steel rider 20, the second rubber roll 21, the second servo deceleration motor 22, the 3rd cylinder 23 and the second vertical guide rail 24, the second steel rider is by the second servo deceleration motor direct-drive, the second rubber roll 21 is positioned at the top of the second steel rider 20, under the 3rd cylinder 23 drives, can move up and down along the second vertical guide rail.Described shears comprises hydraulic cutter 14, is provided with vision sensor 15 before hydraulic cutter, and the detection faces of vision sensor 15 is facing to coiled material passage.Described folding channel comprises front guide plate 16, rear deflector 17, horizontal guide rail 18 and the second cylinder 19, the front end of front guide plate extends to the exit of hydraulic cutter, rear end and the rear deflector of front guide plate are hinged, the both sides of front guide plate are spacing in horizontal guide rail, the rear end of rear deflector is hinged on auxiliary conveyer, one end of the second cylinder is hinged on machine, and the other end is hinged on the bottom surface of rear deflector.Described swing guide channel comprises swing guide plate 25 and four-cylinder 26, and the front end that swings guide plate is hinged on auxiliary conveyer, and four-cylinder one end is hinged on support, and the other end is hinged on the bottom surface that swings guide plate.
Working process of the present invention is: grid-like coiled material enters this machine from transition roller 8 bottoms of fixed length conveyer 2, the coiled material transition roller that detours enters between the first steel rider 9 and the first rubber roll 10, the first rubber roll 10 presses down holding coiled material along the first vertical guide rail 13 under the effect of the first cylinder 12, and the first steel rider 9 can accurately be carried the coiled material of specified length under the driving of the first servo deceleration motor 11.The termination of coiled material goes out fixed length conveyer 2, successively level is by plate shear 3, folding channel 4, auxiliary conveyer 5 also enters swing guide to passage 6, the second steel rider 20 in auxiliary conveyer 5 in this process and the second rubber roll 21 are in open mode, now swinging four-cylinder 26 in guide channel 6 ejects and drives swing guide plate 25 to swing to inflatable Scroll 7 directions, coiled material under the guiding that swings guide plate 25, enter inflatable Scroll 7 in the clamping gap of pneumatic chuck 30, and the position transduser detection 31 being arranged on pneumatic chuck 30 is arrived, now air-expanding shaft body 27 inflations drive pneumatic chuck 30 to clamp the termination of coiled material, pneumatic voussoir 29 all ejects, after completing the clamping of coil end, the 3rd servo deceleration motor 28 drives gas expansion shaft body 27 to rotate and starts to carry out rolling, swinging four-cylinder 26 in guide channel 6 retracts and drives swing guide plate 25 to be swung away from inflatable Scroll 7.After the coiled material of fixed length conveyer 2 output specified lengths, stop carrying, plate shear 3 work, hydraulic cutter 14 cuts off coiled material, for guaranteeing the necessary coiled material tension force of rolling, before coiled material is cut off by plate shear 3, the second rubber roll 21 of auxiliary conveyer 5 presses down the second steel rider 20 with holding coiled material.After coiled material is cut off, the coiled material of leading portion still has part to stay on the conveyor surface of machine, the bonding strap of rolling of artificial leading portion coiled material after shearing now, auxiliary conveyer 5 rotates and rolling under the condition that keeps tension force with inflatable Scroll 7, until complete the rolling of remaining leading portion coiled material.After winding process completes, air-expanding shaft body 27 pressure releases of inflatable Scroll 7, pneumatic voussoir 29 and pneumatic chuck 30 discharge coiled material bag, by downstream machine, coiled material contracted affreightment are gone out to this machine.When the winding process of above leading portion coiled material carries out, the cutting operation of the tailing of back segment coiled material is also parallel, before and after plate shear 3 is cut into coiled material two sections time, just there is being unfavorable for the tailing of pneumatic chuck 30 firm grip roll end in the end of rear end coiled material, tailing must be sheared before rolling clamping, thereby can be collected in time and do not affected facility environment for the tailing residue after not making to shear, so before shearing tailing, the second cylinder 19 in folding channel 4 ejects, drive rear deflector 17 upwards to lift, thereby before driving, guide plate 16 is folding along horizontal guide rail 18, make to occur blanking neutral between hydraulic cutter 14 and folding channel 4, to tailing residue fixed point is collected.By being arranged on the identification of the vision sensor 15 on plate shear 3, carry out after trace adjustment with respect to the position of hydraulic cutter 14 termination of 2 pairs of back segment coiled materials of fixed length conveyer, hydraulic cutter 14 excises tailing, the second cylinder 19 in the cut rear folding channel 4 of tailing is retracted, folding channel 4 recovery levels, the coiled material of back segment moves under the effect of fixed length conveyer 2, completes a working cycle.
Claims (5)
1. a grid-like coiled material automatic coiling machine, it is characterized in that: it comprises support (1), on support, be provided with successively from left to right fixed length conveyer (2), shears (3), folding channel (4), swing guide channel (6) and inflatable Scroll (7), described fixed length conveyer comprises transition roller (8), the first steel rider (9), the first rubber roll (10), the first servo deceleration motor (11), the first cylinder (12) and the first vertical guide rail (13), transition roller is positioned at the bottom of the first steel rider, its lower end is the inlet point of coiled material, the first steel rider is by the first servo deceleration motor direct-drive, the first rubber roll is positioned at the top of the first steel rider, under the first air cylinder driven, can move up and down along the first vertical guide rail, described inflatable Scroll comprises air-expanding shaft body (27), the 3rd servo deceleration motor (28), pneumatic voussoir (29), pneumatic chuck (30) and position transduser (31), air-expanding shaft body is by the 3rd servo deceleration motor direct-drive, pneumatic voussoir can be under the effect of air-expanding shaft body outside swelling coiled material mandrel, pneumatic chuck can clamp the end of coiled material under the effect of air-expanding shaft body, pneumatic chuck and air-expanding shaft body gap location setting position sensor.
2. grid-like coiled material automatic coiling machine according to claim 1, is characterized in that: between described folding channel and swing guide channel, be provided with auxiliary conveyer (5), auxiliary conveyer and fixed length conveyer have identical structure.
3. grid-like coiled material automatic coiling machine according to claim 1 and 2, is characterized in that: described shears comprises hydraulic cutter (14), is provided with vision sensor (15) before hydraulic cutter, and the detection faces of vision sensor is facing to coiled material passage.
4. grid-like coiled material automatic coiling machine according to claim 3, it is characterized in that: described folding channel comprises front guide plate (16), rear deflector (17), horizontal guide rail (18) and the second cylinder (19), the front end of front guide plate extends to the exit of hydraulic cutter, rear end and the rear deflector of front guide plate are hinged, the both sides of front guide plate are spacing in horizontal guide rail, the rear end of rear deflector is hinged on auxiliary conveyer, one end of the second cylinder is hinged on machine, and the other end is hinged on the bottom surface of rear deflector.
5. grid-like coiled material automatic coiling machine according to claim 3, it is characterized in that: described swing guide channel comprises swing guide plate (25) and four-cylinder (26), the front end that swings guide plate is hinged on auxiliary conveyer, four-cylinder one end is hinged on support, and the other end is hinged on the bottom surface that swings guide plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210270385.4A CN103569711A (en) | 2012-07-31 | 2012-07-31 | Automatic winder for grid-like coiled materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210270385.4A CN103569711A (en) | 2012-07-31 | 2012-07-31 | Automatic winder for grid-like coiled materials |
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| Publication Number | Publication Date |
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| CN103569711A true CN103569711A (en) | 2014-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210270385.4A Pending CN103569711A (en) | 2012-07-31 | 2012-07-31 | Automatic winder for grid-like coiled materials |
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| CN (1) | CN103569711A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401174A (en) * | 2014-10-21 | 2015-03-11 | 甘木林 | Automatic wallpapering machine |
| CN105460655A (en) * | 2015-11-27 | 2016-04-06 | 山东理工大学 | Full-automatic rolling mechanism for wind power blade auxiliary girder fiber cloth |
| CN106270757A (en) * | 2016-09-29 | 2017-01-04 | 李宇航 | Numerical control cutter |
| CN109250553A (en) * | 2018-09-29 | 2019-01-22 | 厦门正黎明冶金机械有限公司 | Automatic coiling equipment |
| CN110239991A (en) * | 2019-07-09 | 2019-09-17 | 卡多亚光明贸易(大连)有限公司 | It is sliced grid yardage roll and its production equipment and its production technology |
| CN111054750A (en) * | 2019-12-31 | 2020-04-24 | 江苏中基复合材料有限公司 | Aluminum foil rolling mill |
| CN111451565A (en) * | 2020-03-31 | 2020-07-28 | 浙江华顺金属材料有限公司 | Automatic blanking output equipment of gate type plate shearing machine |
| CN112478858A (en) * | 2020-11-29 | 2021-03-12 | 晟通科技集团有限公司 | Aluminum strip coiling method |
| CN113401698A (en) * | 2021-06-18 | 2021-09-17 | 成都新图新材料股份有限公司 | Abandonment coiled material rolling machine |
| CN116900061A (en) * | 2023-08-01 | 2023-10-20 | 湖南展卓新材料科技有限公司 | Automatic control system is carried in copper pole rolling |
-
2012
- 2012-07-31 CN CN201210270385.4A patent/CN103569711A/en active Pending
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401174A (en) * | 2014-10-21 | 2015-03-11 | 甘木林 | Automatic wallpapering machine |
| CN105460655A (en) * | 2015-11-27 | 2016-04-06 | 山东理工大学 | Full-automatic rolling mechanism for wind power blade auxiliary girder fiber cloth |
| CN105460655B (en) * | 2015-11-27 | 2017-06-06 | 山东理工大学 | A kind of auxiliary beam fiber cloth automatic taking mechanism of wind electricity blade |
| CN106270757A (en) * | 2016-09-29 | 2017-01-04 | 李宇航 | Numerical control cutter |
| CN106270757B (en) * | 2016-09-29 | 2018-04-20 | 李宇航 | numerical control cutter |
| CN109250553A (en) * | 2018-09-29 | 2019-01-22 | 厦门正黎明冶金机械有限公司 | Automatic coiling equipment |
| CN110239991B (en) * | 2019-07-09 | 2024-07-02 | 益泰科技(大连)有限公司 | Slice grid cloth roll and production equipment and production process thereof |
| CN110239991A (en) * | 2019-07-09 | 2019-09-17 | 卡多亚光明贸易(大连)有限公司 | It is sliced grid yardage roll and its production equipment and its production technology |
| CN111054750A (en) * | 2019-12-31 | 2020-04-24 | 江苏中基复合材料有限公司 | Aluminum foil rolling mill |
| CN111451565A (en) * | 2020-03-31 | 2020-07-28 | 浙江华顺金属材料有限公司 | Automatic blanking output equipment of gate type plate shearing machine |
| CN111451565B (en) * | 2020-03-31 | 2021-04-27 | 浙江华顺金属材料有限公司 | Automatic blanking output equipment of gate type plate shearing machine |
| CN112478858A (en) * | 2020-11-29 | 2021-03-12 | 晟通科技集团有限公司 | Aluminum strip coiling method |
| CN113401698A (en) * | 2021-06-18 | 2021-09-17 | 成都新图新材料股份有限公司 | Abandonment coiled material rolling machine |
| CN113401698B (en) * | 2021-06-18 | 2022-08-16 | 成都新图新材料股份有限公司 | Abandonment coiled material rolling machine |
| CN116900061A (en) * | 2023-08-01 | 2023-10-20 | 湖南展卓新材料科技有限公司 | Automatic control system is carried in copper pole rolling |
| CN116900061B (en) * | 2023-08-01 | 2024-03-12 | 湖南展卓新材料科技有限公司 | Automatic control system is carried in copper pole rolling |
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Application publication date: 20140212 |