CN107234739A - A kind of antifriction resin diamond rope and its production method - Google Patents
A kind of antifriction resin diamond rope and its production method Download PDFInfo
- Publication number
- CN107234739A CN107234739A CN201710502455.7A CN201710502455A CN107234739A CN 107234739 A CN107234739 A CN 107234739A CN 201710502455 A CN201710502455 A CN 201710502455A CN 107234739 A CN107234739 A CN 107234739A
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- Prior art keywords
- resin
- rope
- diamond rope
- resin diamond
- antifriction
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0633—Grinders for cutting-off using a cutting wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ropes Or Cables (AREA)
Abstract
The present invention relates to diamond wire technical field, particularly a kind of antifriction resin diamond rope production method comprises the following steps, (1) surface preparation；(2) application of resin slurry；(3) solidification of resin diamond rope；(4) curing of resin diamond rope.After above-mentioned rear structures and methods, the present invention has advantages below：Compared with electroplating diamond rope, aqueous phase electrolyte solution can not be contacted in the production process of resin-bonded diamond rope, it is to avoid wire rope core portion space product corrosion；Relative to the metal bonding layer of plating rope, resin stiffness layer is low, processes work piece cut surface damage thickness degree less than plating line, section stress is small；Resin is coated can complete in two stages with solidification, thus can realize high production speed, so that production cost is greatly reduced；Simple production process, quality stability is high.
Description
Technical field
The present invention relates to cutting steel wire technical field, particularly a kind of antifriction resin diamond rope and its production method.
Background technology
Current diamond rope is mainly twisted into the upper diadust of plating after rope by circular section steel wire and is made, compared with by circle section
The diamond wire of face steel wire Direct Electroplating diadust, has many good qualities, such as when cutting (sapphire, crystal silicon), due to rope table
The helical form depression of face self-assembling formation, is advantageous to hold bits chip removal, improves cutting efficiency.
The A of Chinese invention patent application CN 106273014 disclose a kind of diamond fretsaw, including baseline and surround base
The bortz powder on line surface, the baseline is the steel wire composition of two twistings, and every steel wire particle diameter is 50 μm of Φ, 60 μm of-Φ, institute
The particle diameter for stating bortz powder is 25 μm of Φ, 45 μm of-Φ.
The content of the invention
The technical problem to be solved in the invention is to provide a kind of antifriction resin diamond rope and its production method.
In order to solve the above technical problems, the present invention includes a kind of antifriction resin diamond rope, including it is stranded by steel wire strand
It is solidified with the outside of the core rope being made, the core rope in consolidation resin layer, the consolidation resin layer and diadust particle is distributed with.
Present invention additionally comprises a kind of antifriction resin diamond rope production method, it is characterised in that comprises the following steps,
(1) surface preparation：By the stranded institute's coremaking rope of steel wire strand through actinobacillus wheel unwrapping wire, respectively through 60 ± 5 DEG C of alkalescence
Degreasing agent solution, washing water, 40 ± 5 DEG C of acid solution and washing water, carry out drying and processing in 110 ± 5 DEG C, obtain surface
The core rope of cleaning；
(2) application of resin slurry：Resin slurry added with 25-40 μm of bortz powder of particle diameter is uniformly coated on core rope
On surface, resin diamond rope is obtained, wherein the method for coating core rope is that core rope is arranged on line sending axle, core rope passes through mould,
With the continuous cabling of 0.5m/s-1.5m/s speed；The resin slurry is by phenolic resin and epoxy resin according to 100:0-0:100
Mass ratio mixing；
(3) solidification of resin diamond rope：By the cured stove of resin diamond rope of above-mentioned gained at 550-750 DEG C it is rapid just
Step solidification 20min, obtains the resin diamond rope of semi-solid preparation；
(4) curing of resin diamond rope：Above-mentioned gained solidified resin diamond rope is placed on 200 ± 20 DEG C of freeze-day with constant temperature dresses
Middle baking and curing is put, sold resin diamond rope is finally given.
Further, acid solution is 10% sulfuric acid solution or mixed acid solution, institute in step (1) surface preparation
Mixed acid solution is stated to be mixed by sulfuric acid 5%-10%, hydrochloric acid 5%-10%, citric acid 10%-30%, sodium fluoride 0.5-2%
Form.
Further, in step (2) the application of resin slurry, 25-30 μm of bortz powder particle diameter, core rope passes through mould,
With the continuous cabling of 0.5m/s-1.0m/s speed.
Further, in step (2) the application of resin slurry, 30-40 μm of bortz powder particle diameter, core rope passes through mould,
With the continuous cabling of 1.0m/s-1.5m/s speed.
Further, temperature drying device heating mode is in the curing of step (4) the resin diamond rope：Rise per hour
Temperature 20 ± 5 DEG C, continuous warming 10 hours, soaking time be 3 ± 0.5 hours, then be naturally cooling to room temperature get product resin gold
Just restrict.
Further, the solidification temperature of step (3) the resin diamond rope is primary solidification 20min at 600 ± 50 DEG C, step
Suddenly temperature drying device heating mode is in the curing of (4) resin diamond rope：Heat up 25 DEG C per hour, continuous warming 8 hours is protected
The warm time is 5 hours, then is naturally cooling to room temperature and gets product resin diamond rope.
After above-mentioned rear structures and methods, the present invention has advantages below：
1st, compared with electroplating diamond rope, aqueous phase electrolyte solution can not be contacted in the production process of resin-bonded diamond rope,
Avoid wire rope core portion space product corrosion.
2nd, relative to the metal bonding layer of plating rope, resin stiffness layer is low, processes work piece cut surface damage thickness degree low
In plating line, section stress is small.
3rd, resin coating can be completed in two stages with solidification, thus can realize high production speed, so that production is greatly reduced
Cost.
4th, simple production process, quality stability is high.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is a kind of structural representation of antifriction resin diamond rope of the invention.
In figure：1 is core rope, and 2 be consolidation resin layer, and 3 be diadust particle, and 4 be the diadust of resin-coating
Particle
Embodiment
As shown in figure 1, the present invention, which includes one kind, includes a kind of antifriction resin diamond rope, including by the stranded system of steel wire strand
Into core rope 1, the outside of the core rope 1 is solidified with consolidation resin layer 2, the consolidation resin layer 2 and diadust is distributed with
Grain 3, is formed by the diadust particle 4 of resin-coating.
Present invention additionally comprises a kind of antifriction resin diamond rope production method, it is characterised in that comprises the following steps,
(1) surface preparation：By the stranded institute's coremaking rope of steel wire strand through actinobacillus wheel unwrapping wire, respectively through 60 ± 5 DEG C of alkalescence
Degreasing agent solution, washing water, 40 ± 5 DEG C of acid solution and washing water, carry out drying and processing in 110 ± 5 DEG C, obtain surface
The core rope of cleaning；
(2) application of resin slurry：Resin slurry added with 25-40 μm of bortz powder of particle diameter is uniformly coated on core rope
On surface, resin diamond rope is obtained, wherein the method for coating core rope is that core rope is arranged on line sending axle, core rope passes through mould,
With the continuous cabling of 0.5m/s-1.5m/s speed；The resin slurry is by phenolic resin and epoxy resin according to 100:0-0:100
Mass ratio mixing；
(3) solidification of resin diamond rope：By the cured stove of resin diamond rope of above-mentioned gained at 550-750 DEG C it is rapid just
Step solidification 20min, obtains the resin diamond rope of semi-solid preparation；
(4) curing of resin diamond rope：Above-mentioned gained solidified resin diamond rope is placed on 200 ± 20 DEG C of freeze-day with constant temperature dresses
Middle baking and curing is put, sold resin diamond rope is finally given.
Embodiment one：
A kind of antifriction resin diamond rope production method of present embodiment, comprises the following steps：
(1) surface preparation：By the stranded institute's coremaking rope of 3 strands of φ 0.08mm steel wires through actinobacillus wheel unwrapping wire, respectively through 60 ± 5
DEG C alkaline defatting agent solution, washing water, 40 ± 5 DEG C of 10 sulfuric acid solutions and washing water, drying and processings are carried out in 110 ± 5 DEG C,
Obtain the core rope of surface cleaning；
(2) application of resin slurry：Resin slurry added with 25-25 μm of bortz powder of particle diameter is uniformly coated on core rope
On surface, resin diamond rope is obtained, wherein the method for coating core rope is that core rope is arranged on line sending axle, core rope passes through mould,
With the continuous cabling of 0.5m/s-1m/s speed；
(3) solidification of resin diamond rope：By the cured stove of resin diamond rope of above-mentioned gained at 700 ± 50 DEG C it is rapid just
Step solidification 20min, obtains the resin diamond rope of semi-solid preparation；
(4) curing of resin diamond rope：Above-mentioned gained solidified resin diamond rope is placed on 200 ± 20 DEG C of thermostatic drying chambers
Middle baking and curing, finally gives sold resin diamond rope, and temperature drying device heating mode is：Heat up 20 ± 5 DEG C per hour, even
Temperature of continuing rising 10 hours, soaking time is 3 ± 0.5 hours, then is naturally cooling to room temperature and gets product resin diamond rope.
Embodiment two：
It is with the difference of embodiment one, core rope is by the stranded institute's coremaking rope of 3 strands of steel wires of φ 0.09, step (1)
That pickling is carried out with mixed acid, the mixed acid by sulfuric acid 5%-10%, hydrochloric acid 5%-10%, citric acid 10%-30%,
Sodium fluoride 0.5-2% is mixed, and bortz powder particle diameter is adjusted to 30-40 μm, step (3) (4) same embodiment party in step (2)
Formula 1.
Embodiment three：
Difference from Example 1 is that step (1) is that pickling is carried out with mixed acid, and the mixed acid is by sulfuric acid 5%-
10%, hydrochloric acid 5%-10%, citric acid 10%-30%, sodium fluoride 0.5-2% is mixed, and step (2) Trace speed is
1.0m/s-1.5m/s, resin used is phenolic resin and epoxy resin in mass ratio 100:0-0:100 mixing, in step (3)
Temperature is that 200 DEG C are warming up in 8h in rapid primary solidification 20min at 600 ± 50 DEG C, step (4), then is incubated 5 hours, so
It is down to room temperature naturally afterwards.
Although the foregoing describing the embodiment of the present invention, those skilled in the art should be appreciated that this
It is merely illustrative of, various changes or modifications can be made to present embodiment, without departing from the principle and essence of the present invention,
Protection scope of the present invention is only limited by the claims that follow.
Claims (7)
1. a kind of antifriction resin diamond rope, it is characterised in that：Including the core rope being made by twisting by steel wire strand, outside the core rope
Side is solidified with consolidation resin layer, the consolidation resin layer and diadust particle is distributed with.
2. a kind of antifriction resin diamond rope production method, it is characterised in that comprise the following steps,
(1) surface preparation：By the stranded institute's coremaking rope of steel wire strand through actinobacillus wheel unwrapping wire, respectively through 60 ± 5 DEG C of alkaline degreasings
Agent solution, washing water, 40 ± 5 DEG C of acid solution and washing water, carry out drying and processing in 110 ± 5 DEG C, obtain surface cleaning
Core rope；
(2) application of resin slurry：Resin slurry added with 25-40 μm of bortz powder of particle diameter is uniformly coated on core rope surface
On, resin diamond rope is obtained, wherein the method for coating core rope is that core rope is arranged on line sending axle, core rope passes through mould, with
The 0.5m/s-1.5m/s continuous cabling of speed；The resin slurry is by phenolic resin and epoxy resin according to 100:0-0:100
Mass ratio is mixed；
(3) solidification of resin diamond rope：The cured stove of resin diamond rope of above-mentioned gained is tentatively consolidated rapidly at 550-750 DEG C
Change 20min, obtain the resin diamond rope of semi-solid preparation；
(4) curing of resin diamond rope：Above-mentioned gained solidified resin diamond rope is placed in 200 ± 20 DEG C of temperature drying devices
Baking and curing, finally gives sold resin diamond rope.
3. according to a kind of antifriction resin diamond rope production method described in claim 2, it is characterised in that：The step (1)
In surface preparation acid solution be 10% sulfuric acid solution or mixed acid solution, the mixed acid solution by sulfuric acid 5%-10%,
Hydrochloric acid 5%-10%, citric acid 10%-30%, sodium fluoride 0.5-2% is mixed.
4. according to a kind of antifriction resin diamond rope production method described in claim 2, it is characterised in that：The step (2)
In application of resin slurry, 25-30 μm of bortz powder particle diameter, core rope passes through mould, with the continuous cabling of 0.5m/s-1.0m/s speed.
5. according to a kind of antifriction resin diamond rope production method described in claim 2, it is characterised in that：The step (2)
In application of resin slurry, 30-40 μm of bortz powder particle diameter, core rope passes through mould, with the continuous cabling of 1.0m/s-1.5m/s speed.
6. according to a kind of antifriction resin diamond rope production method described in claim 2, it is characterised in that：The step (4)
Temperature drying device heating mode is in the curing of resin diamond rope：Heat up 20 ± 5 DEG C per hour, continuous warming 10 hours is protected
The warm time is 3 ± 0.5 hours, then is naturally cooling to room temperature and gets product resin diamond rope.
7. according to a kind of antifriction resin diamond rope production method described in claim 2, it is characterised in that：The step (3)
The solidification temperature of resin diamond rope is primary solidification 20min, constant temperature in the curing of step (4) resin diamond rope at 600 ± 50 DEG C
Drying device heating mode is：Heat up 25 DEG C per hour, continuous warming 8 hours, soaking time is 5 hours, then is naturally cooling to
Room temperature gets product resin diamond rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710502455.7A CN107234739A (en) | 2017-06-27 | 2017-06-27 | A kind of antifriction resin diamond rope and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710502455.7A CN107234739A (en) | 2017-06-27 | 2017-06-27 | A kind of antifriction resin diamond rope and its production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107234739A true CN107234739A (en) | 2017-10-10 |
Family
ID=59987350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710502455.7A Pending CN107234739A (en) | 2017-06-27 | 2017-06-27 | A kind of antifriction resin diamond rope and its production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953224A (en) * | 2022-04-27 | 2022-08-30 | 苏闽(张家港)新型金属材料科技有限公司 | Ultra-fine ultrahigh-strength and high-toughness cutting steel wire |
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|---|---|---|---|---|
| CN1903511A (en) * | 2006-07-28 | 2007-01-31 | 浙江工业大学 | Method for making non-metal jigsaw |
| CN101905491A (en) * | 2010-07-19 | 2010-12-08 | 厦门致力金刚石工具有限公司 | Diamond wire saw and manufacturing method thereof |
| CN102658606A (en) * | 2012-05-11 | 2012-09-12 | 香港雅诚国际有限公司 | Manufacturing method of resin diamond wire |
| CN202439135U (en) * | 2012-02-05 | 2012-09-19 | 江苏赛伦博新材料有限公司 | Wire saw suitable for cutting hard and brittle materials |
| CN105507047A (en) * | 2016-01-10 | 2016-04-20 | 盛利维尔（中国）新材料技术有限公司 | Resin consolidated abrasive diamond wire and production process thereof |
| CN105599156A (en) * | 2015-12-28 | 2016-05-25 | 盛利维尔（中国）新材料技术有限公司 | Method for producing high-binding force resin diamond wire |
-
2017
- 2017-06-27 CN CN201710502455.7A patent/CN107234739A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1903511A (en) * | 2006-07-28 | 2007-01-31 | 浙江工业大学 | Method for making non-metal jigsaw |
| CN101905491A (en) * | 2010-07-19 | 2010-12-08 | 厦门致力金刚石工具有限公司 | Diamond wire saw and manufacturing method thereof |
| CN202439135U (en) * | 2012-02-05 | 2012-09-19 | 江苏赛伦博新材料有限公司 | Wire saw suitable for cutting hard and brittle materials |
| CN102658606A (en) * | 2012-05-11 | 2012-09-12 | 香港雅诚国际有限公司 | Manufacturing method of resin diamond wire |
| CN105599156A (en) * | 2015-12-28 | 2016-05-25 | 盛利维尔（中国）新材料技术有限公司 | Method for producing high-binding force resin diamond wire |
| CN105507047A (en) * | 2016-01-10 | 2016-04-20 | 盛利维尔（中国）新材料技术有限公司 | Resin consolidated abrasive diamond wire and production process thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953224A (en) * | 2022-04-27 | 2022-08-30 | 苏闽(张家港)新型金属材料科技有限公司 | Ultra-fine ultrahigh-strength and high-toughness cutting steel wire |
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Application publication date: 20171010 |
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