A kind of preparation technology of the natural stone texture imitating ceramic tile of the mixing of superposition naturally
Technical field
The present invention relates to architectural pottery technical field, more particularly to a kind of imitating natural stone texture porcelain of the mixing of superposition naturally
The preparation technology of brick.
Background technology
At present in the production process for right stone texture ceramic tile, generally require after different slurries is mixed,
Spray in adobe surface so as to obtain the decorative effect of abundant imitative natural patterns texture, therefore the mixed effect of slurry is affected
The decorative effect of ceramic tile.And it is existing slurry mix technique in, be typically by by the slurry of different colours spray successively in
On inclined mixing platform, to make slurry form the effect of uneven mixing;But due to the limitation of material spray order, cause slurry only
The blending degree that can be formed between the uneven mixed effect that is overlapped mutually successively, different pulp layers is relatively low, and finally drench to
After in adobe, the texture of the patterned layer formed is more stiff single, thus the ceramic tile being prepared into imitative natural effect still
Nature not true to nature enough.
The content of the invention
, can it is an object of the invention to propose a kind of preparation technology of the natural stone texture imitating ceramic tile of the mixing of superposition naturally
Make the blending degree between different pulp layers higher, the pattern texture of formation is more life-like abundant.
For up to this purpose, the present invention uses following technical scheme:
A kind of preparation technology of the natural stone texture imitating ceramic tile of the mixing of superposition naturally, comprises the following steps:
(1) prepare the slurry of at least three kinds of different colours, and be separately added into the different pouring slurry units for drenching sizing device;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;
(3) second pulp layers are flowed in adobe in the case where premixing under the tilting action of platform, form patterned layer;
(4) adobe for obtaining step (3) enters klining into the natural stone texture imitating ceramic tile of acquisition nature superposition mixing.
It wherein make use of the material-gathering device with angle of inclination that at least two slurries are carried out into convergence of damming first, make its shape
End overflow after into convolution accumulation then at material-gathering device is on premix platform, so as to form with convolution mixing effect naturally
The first pulp layer of fruit;And then continue to spray the slurry of other colors on first pulp layer, obtaining has superposition effect
The second pulp layer of fruit;Second pulp layer can also naturally flow forward along the incline direction of the premix platform to be mixed, and
Continue through the material-gathering device and form convergence of damming again, overflow is on premix platform again after convolution accumulation, and in this shape
The slurry of other colors is sprayed on into the 3rd pulp layer with secondary boomerang effect;Finally by the tilting action of premix platform
It is lower to flow in adobe, final formation patterned layer.Therefore, the color category quantity for the slurry that can be mixed according to actual needs,
To be repeated in the above method, so that the natural superposition mixing of more different slurries is realized, compared with prior art only by slurry
The blending journey between different pulp layers in the mixed effect being simply overlapped mutually successively, the patterned layer that the present invention is obtained
Du Genggao, the pattern texture of formation more enriches exquisiteness, finally obtains the imitative natural of more life-like fine and smooth natural superposition mixing
Stone texture ceramic tile, as depicted in figs. 1 and 2.
Further illustrate, between step (2) and step (3) also include secondary mixing the step of, using robot device and/
Or spiral roller arrangement changes the lines trend of the slurry of second pulp layer.Pass through the robot device or spiral roller arrangement
Motion on the premix platform, is dynamically mixed, so that change the trend of the part size of second pulp layer,
Make the mixing of slurry more naturally, the pattern texture formed more enriches.
Further illustrate, during the robot device is moved, while thin decorative pattern slurry is drenched, with the described second slurry
The bed of material is mixed.During robot device is moved, thin decorative pattern slurry is further drenched, so as to improve the various of floral designs
Property, increase more grain effects;While can also be engaged with drenching the spray operation of sizing device, flexibly adjusted
Whole, control more facilitates.
Further illustrate that the step of also being mixed between step (2) and step (3) including fence type is hindered using Fencing system
Every the lines trend for the part size for changing second pulp layer.Obstructed by the discontinuous of Fencing system, so as to effectively hinder
Every the lines trend of the part size of second pulp layer, the slurry being obstructed is set to conflux mixed with other color slurries to two ends
Close, so that the mixed effect of slurry more enriches.
Further illustrate, the step of also including convolution mixing between step (2) and step (3), using baffle plate by described the
Two pulp layers are carried out in the end of baffle plate after accumulation convolution mixing, then overflow is in the adobe.When second pulp layer
Slurry is in the presence of the inclination of premix platform, when continuation nature flows to the end of baffle plate, the of short duration accumulation by being formed
After convolution mixing, then overflow is in adobe, so that the mixed effect of slurry is more natural, and drenches in more uniform in adobe,
Slurry effect is drenched more to stablize.
Further illustrate, the height of the baffle plate is 0.4~2cm.The height for controlling the baffle plate is in order that slurry drenches
The thickness of the patterned layer formed in adobe surface is more uniform, drenches slurry and more stablizes, is more applicable for ceramic thin plate and general
The requirement of the pouring slurry thickness of logical ceramic tile, flexibility is more preferable.
Further illustrate, the material-gathering device is straight panel, twisted plate, square collection material frame or the dykes and dams knot with trapezoid cross section
Structure.
Further illustrate, carried out before second slurry drenches the surface in the adobe, in addition to the adobe
The step of water spray drenches.The surface of the adobe is carried out into water spray to drench, is in order that the slurry surface that is overlying on adobe is more equal
Even, so as to avoid adobe after slurry is drenched and burn till, its surface produces bubble, the phenomenon of crackle, improves the ceramic tile quality after burning till.
Further illustrate, the surface spray to the adobe with patterned layer is also included between step (3) and step (4) has sudden strain of a muscle
Light, pearly-lustre, light, the glaze particle of matt or coloured dry granular.There is flash of light, pearly-lustre, light, matt or coloured dry granular by spray
Special decorative effect glaze particle, can further increase the diversity of patterned layer, so that the decoration of the ceramic tile after burning till
Effect is more enriched.
Further illustrate, in the slurry of step (1), expanded material is added with the slurry of at least one color.By
Expanded material is added in slurry, so that after slurry is drenched and the ceramic tile surface that burns till can form the decorative layer with hole stone effect,
Further improve the decoration diversity of ceramic tile surface.
Further illustrate, in step (2), the slurry of at least one color is the spray mode of batch (-type), batch (-type) spray
Time interval be 1~2 second.By the color slurry of control section intermittently to spray, and with other face continuously sprayed
Mill base material is carried out after nature mixing, can further be formed the pattern texture with batch (-type), be made the decorative pattern of ceramic tile surface more
It is abundant.
Further illustrate, in step (2), the spray mode for batch (-type) is alternateed between the slurry of different colours.It is logical
Crossing will intermittently be sprayed with alternateing between different color slurries, interruption effect is more enriched, so as to be formed
The pattern texture of more various batch (-type), makes the decorative pattern of ceramic tile surface more enrich true to nature.
Beneficial effects of the present invention:The color category quantity for the slurry that can be mixed according to actual needs, by using with
The material-gathering device and premix platform at angle of inclination, realize the natural superposition mixing of more different slurries, compared with prior art, this
The blending degree invented between the different pulp layers in the patterned layer obtained is higher, and the pattern texture of formation more enriches exquisiteness,
Obtain the natural stone texture imitating ceramic tile of more life-like fine and smooth natural superposition mixing.
Brief description of the drawings
Fig. 1 is that the slurry of one embodiment of the invention flows the schematic diagram of hybrid mode naturally;
Fig. 2 is that the slurry of prior art flows the schematic diagram of hybrid mode naturally;
Fig. 3 is the structural representation of the structural representation of the pouring slurry equipment of one embodiment of the invention;
Fig. 4 is the partial schematic diagram of the pouring slurry equipment of one embodiment of the invention;
Fig. 5 is the structural representation of the material-gathering device of one embodiment of the invention;
Fig. 6 is the structural representation of the spiral roller arrangement of one embodiment of the invention;
Fig. 7 is the structural representation of the slurry overflow mechanism of one embodiment of the invention;
Wherein:Frame 1, fixed support 11, guide rail 111, material spray framework 12, transverse bar 121, pulley 1211, longitudinal rod
122, connecting rod 123, motor 124, height adjustment assembly 13, fixed plate 131, connecting rod 132, strip slotted eye 133 drenches
Sizing device 2, drenches slurry unit 21, and slurry can 211, horizontal pulp cylinder 212, slurry transport lines 213, slurry nozzle 214 is auxiliary to blow
Pipe 215, slurry overflow mechanism 216, overflow pipe 2161, overflow cylinder 2162, regulating part 2163, mixing arrangement 3 premixes platform 31,
Material-gathering device 32, square floor 321, preceding rib 322, slurry looped pipeline 324, air pressure control unit 41, main tracheae are drenched in side block side 323
411, air blowing branch pipe 412, baffle plate 6, slurry 10.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
As shown in figure 3, a kind of pouring slurry equipment of slurry, including frame 1, pouring sizing device 2, mixing arrangement 3 and control device;
The pouring sizing device 2 includes multiple drench and starches unit 21;The slurry unit 21 that drenches includes slurry can 211, horizontal pulp cylinder 212, slurry
Material conveying tube road 213 and slurry overflow mechanism 216;The horizontal pulp cylinder 212 is installed on the material spray framework 12 of the frame 1
On, it is connected to the slurry can 211 by the slurry transport lines 213, and positioned at the lower section of the slurry can 211;Institute
The bottom for stating horizontal pulp cylinder 212 is provided with multiple slurry nozzles 214;The slurry part flow arrangement 216 includes overflow cylinder 2162
With overflow pipe 2161;The overflow cylinder 2162 is installed on the material spray framework 12 of the frame 1, the two ends of the overflow pipe 2161
It is respectively turned in the side of the horizontal pulp cylinder 212 and the overflow cylinder 2162, as shown in Figure 7;
The mixing arrangement 3 includes premix platform 31 and material-gathering device 32;The premix platform 31 is installed on described drench and starched
The lower section of unit 21 and its one end is tilted down, for accepting the slurry sprayed by the slurry nozzle 214;The material-gathering device
32 obstacle to be installed on the premix platform 31 stream slurry direction path, it, which has, makes slurry not get over directly
The height crossed, make slurry dam before material-gathering device 32 mixing be accumulate to after the height more than material-gathering device 32, recross and gather materials
The end overflow of device 32 is on the premix platform 31;
The control device controls the slurry nozzle 214 slurry is sprayed on the premix platform 31.
Further illustrate, the frame 1 includes fixed support 11 and material spray framework 12;The top of the fixed support 11 is consolidated
Dingan County fills the slurry can 211;The material spray framework 12 is horizontally installed to support bracket fastened 11 middle part;
The material spray framework 12 includes transverse bar 121, longitudinal rod 122, connecting rod 123 and motor 124;The transverse direction
Bar 121 starches direction perpendicular to the stream of the premix platform 31, and its bottom is provided with pulley 1211, the pulley and the fixation
Default guide rail 111 is slidably connected on support 11;The longitudinal rod 122 and the transverse bar 121 join end to end the side of being formed
Shape frame;The connecting rod 123 is arranged at the square inframe, and parallel to the longitudinal rod 122;The horizontal pulp cylinder 212
Two ends are arranged in order the lower section for being fixed on the square box by the connecting rod 123, and parallel to the transverse bar 121;
The motor 124 drives the transverse bar 121 to be horizontally slipped along the guide rail 110, drives the material spray
Framework 12 makees horizontally slipping perpendicular to the stream slurry direction of the premix platform 31.
Further illustrate, the fixed support 11 is provided with height adjustment assembly 13, the height adjustment assembly 13 includes
Fixed plate 131 and connecting rod 132;The level of fixed plate 131 is fixed on the fixed support 11, and offers strip groove
Hole 133;One end of the connecting rod 132 is connected to the side of the premix platform 31, and the other end passes through the length straight down
Bar shape trench hole 133, and be fixedly connected by nut.
Further illustrate, the control device as shown in Figure 4 includes multiple air pressure control units 41 and control main frame;It is described
Air pressure control unit 41 is arranged at the top of the horizontal pulp cylinder 212;The air pressure control unit 41 includes the main He of tracheae 411
Many air blowing branch pipes 412;One end of every air blowing branch pipe 412 is simultaneously connected in main tracheae 411, and other end correspondence is connected in a slurry
Expect nozzle 214, and the inside of each slurry nozzle 214 is correspondingly arranged on control valve.
Further illustrate, the material-gathering device 32 is straight panel, twisted plate, square collection material frame or the dykes and dams with trapezoid cross section
Structure.
Further illustrate, the material-gathering device 32 as shown in Figure 5 includes square floor 321, preceding rib 322 and side block side
323;
The square floor 321 fits in the upper surface of the premix platform 31;The preceding rib 322 is fixed on the side
Stream of the shape bottom plate 321 along premix platform 31 starches the front edge in direction;The square floor 321 is fixed on the side block side 323
Both sides of the edge.
Further illustrate, the material-gathering device 32 is provided with two or more, and be arranged in order and fit in the premix platform
31 upper surface.
Further illustrate, as shown in fig. 6, the premix platform 31 is additionally provided with spiral roller arrangement 5 and Fencing system, it is described
Spiral roller arrangement 5 and Fencing system are respectively perpendicular to the stream slurry direction of the premix platform 31.
Further illustrate, the pouring sizing device 2 is additionally provided with many auxiliary gas blow pipes 215, one end of the auxiliary gas blow pipe 215
Connect in the cell wall of the horizontal pulp cylinder 212.
Further illustrate, the end that the premix platform 31 is tilted down is provided with baffle plate 6.
Further illustrate, the premix platform 2 is glass or stainless steel material.
Further illustrate, the slurry part flow arrangement 216 also includes regulating part 2163, the one end of regulating part 2163 connection
In the top of the overflow cylinder 2162, the other end passes vertically through default through hole in the connecting rod 123 and is connected upwards, and
Fixed by nut.
A kind of preparation methods of the natural stone texture imitating ceramic tile of the mixing of superposition naturally of embodiment 1-, comprise the following steps:
(1) from known ceramic blank raw material, ceramic pigment is added, at least three kinds of different face are prepared by wet ball grinding
The slurry of color, and be separately added into the different pouring slurry units for drenching sizing device;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;
(3) second pulp layers are flowed in the case where premixing under the tilting action of platform to be formed in the adobe that surface is drenched by water spray
Patterned layer;
(4) adobe for obtaining step (3) enters klining into the natural stone texture imitating ceramic tile of acquisition nature superposition mixing.
A kind of thickness decorative patterns of embodiment 2- are significantly superimposed the preparation method of the natural stone texture imitating ceramic tile of mixing naturally,
Comprise the following steps:
(1) from known ceramic blank raw material, ceramic pigment is added, at least three kinds of different face are prepared by wet ball grinding
The slurry of color, and be separately added into the different pouring slurry units for drenching sizing device;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;
(3) secondary mixing, changes the lines trend of the slurry of second pulp layer using robot device, and in machine
During tool arm device is moved, also mixed simultaneously topped with thin decorative pattern slurry with second pulp layer;
(4) surface is flowed under the second pulp layer obtained by step (3) is under the tilting action of premix platform by water spray
Patterned layer is formed in the adobe drenched;
(5) adobe for obtaining step (4) enters klining into acquisition thickness decorative pattern is significantly superimposed the imitative natural of mixing naturally
Stone texture ceramic tile.
A kind of preparation sides of the natural stone texture imitating ceramic tile of the natural superposition mixing with fence type decorative pattern of embodiment 3-
Method, comprises the following steps:
(1) from known ceramic blank raw material, ceramic pigment is added, at least three kinds of different face are prepared by wet ball grinding
The slurry of color, and be separately added into the different pouring slurry units for drenching sizing device;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;
(3) fence type is mixed, and the lines for obstructing the part size for changing second pulp layer using Fencing system is moved towards;
(4) the second pulp layer obtained by step (3) flows naturally under the tilting action of premix platform, and uses baffle plate
Second pulp layer is carried out in the end of baffle plate after accumulation convolution mixing, then overflow passes through the brick that water spray drenches in surface
Patterned layer is formed on base;The height of the baffle plate is 0.4cm;
(5) adobe for obtaining step (4) enters klining into obtaining, there is fence type decorative pattern to be superimposed the imitative natural of mixing naturally
Stone texture ceramic tile.
A kind of preparation methods of the natural stone texture imitating ceramic tile of the natural superposition mixing with pearly-lustre pattern of embodiment 4-,
Comprise the following steps:
(1) from known ceramic blank raw material, ceramic pigment is added, at least three kinds of different face are prepared by wet ball grinding
The slurry of color, and be separately added into the different pouring slurry units for drenching sizing device;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;
(3) second pulp layers flow naturally under the tilting action of premix platform, and use baffle plate by second slurry
Layer is carried out in the end of baffle plate after accumulation convolution mixing, then forms pattern in the adobe drenched in surface by water spray of overflow
Layer;The height of the baffle plate is 2cm;
(4) to glaze particle of the surface spray with pearly-lustre of the adobe with patterned layer;
(5) adobe for obtaining step (4) enters klining into the natural-like stone of the natural superposition mixing of acquisition pearly-lustre pattern
Texture ceramic tile.
A kind of preparation methods of the natural stone texture imitating ceramic tile of the natural superposition mixing with hole stone effect of embodiment 5-,
Comprise the following steps:
(1) from known ceramic blank raw material, ceramic pigment is added, at least three kinds of different face are prepared by wet ball grinding
Existing conventional expanded material is added with the slurry of color, one of which color slurry;And pouring sizing device is added slurry into respectively
Different drench in slurry units;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;
(3) second pulp layers flow naturally under the tilting action of premix platform, and use baffle plate by second slurry
Layer is carried out in the end of baffle plate after accumulation convolution mixing, then forms pattern in the adobe drenched in surface by water spray of overflow
Layer;The height of the baffle plate is 1.2cm;
(4) adobe for obtaining step (3) enters klining into obtaining, there is the natural of hole stone effect to be superimposed the imitative natural of mixing
Stone texture ceramic tile.
A kind of preparation sides of the natural stone texture imitating ceramic tile of the natural superposition mixing with discontinuous decorative pattern of embodiment 6-
Method, comprises the following steps:
(1) from known ceramic blank raw material, ceramic pigment is added, at least three kinds of different face are prepared by wet ball grinding
The slurry of color, and be separately added into the different pouring slurry units for drenching sizing device;
(2) slurry of at least two different colours first is sprayed on material-gathering device, and the material-gathering device is pre- to be installed on
An obstacle in stream slurry direction path on mixed platform, it, which has, makes the height that slurry can not be directed across, and slurry is in collection
Mixing of damming before material device is accumulate to after the height more than material-gathering device, recrosses the end overflow of material-gathering device in tilting down
Premix platform on form the first pulp layer;Then the slurry of other colors is sprayed on the first pulp layer again, had
Second pulp layer of Overlay;And the slurry of two of which color is the spray mode of batch (-type), its respective batch (-type)
The time interval of spray is respectively 1 second and 2 seconds;And both are to alternate the spray for carrying out batch (-type);
(3) surface is flowed under the second pulp layer obtained by step (2) is under the tilting action of premix platform by water spray
Patterned layer is formed in the adobe drenched;
(4) adobe for obtaining step (3) enters klining into obtaining, there is the natural of discontinuous decorative pattern to be superimposed the imitative day mixed
Right stone texture ceramic tile.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area
Personnel, which would not require any inventive effort, can associate other embodiments of the present invention, and these modes are fallen within
Within protection scope of the present invention.