CN107185961A - A kind of preparation method of big specification, thin cladding nickel-base alloy/pipeline steel composite board - Google Patents
A kind of preparation method of big specification, thin cladding nickel-base alloy/pipeline steel composite board Download PDFInfo
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- CN107185961A CN107185961A CN201710453074.4A CN201710453074A CN107185961A CN 107185961 A CN107185961 A CN 107185961A CN 201710453074 A CN201710453074 A CN 201710453074A CN 107185961 A CN107185961 A CN 107185961A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B47/00—Auxiliary arrangements, devices or methods in connection with rolling of multi-layer sheets of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
- B21B2001/386—Plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/02—Transverse dimensions
- B21B2261/04—Thickness, gauge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/02—Transverse dimensions
- B21B2261/06—Width
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/12—Length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/20—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2265/00—Forming parameters
- B21B2265/12—Rolling load or rolling pressure; roll force
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Abstract
The invention discloses a kind of big specification, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, this method is:First, composite plate blank is made by the way that weldering of exploding is compound in the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit;2nd, composite plate blank is subjected to smoothing process, then heated;3rd, cooling treatment is carried out to the composite plate blank after heating;4th, the composite plate blank after cooling treatment is sent into asynchronous rolling machine and carries out asymmetrical rolling, obtain nickel-base alloy/pipeline steel composite board;The shear strength of the nickel-base alloy/pipeline steel composite board is not less than 210MPa;The total reduction of the asymmetrical rolling is 50%~90%, and the friction speed ratio of every time asynchronous rolling machine is 1.05~1.30.The method of present invention preparation composite plate both ensure that the corrosion resistance of cladding nickel-base alloy, ensure the tensile property and impact flexibility of base pipeline steel again, and the performance requirement such as the bond strength of composite plate meets the requirement of NB/T47002.2 standards, or even reduce the requirement to mill rolling force.
Description
Technical field
The invention belongs to composite plate manufacturing technology field, and in particular to a kind of big specification, thin cladding nickel-base alloy/pipe line steel
The preparation method of composite plate.
Background technology
Nickel-base alloy/pipeline steel composite board the corrosion resisting property good because possessing, particularly resistance to CO2And H2S corrosive natures and pipe
The high impact flexibility of line steel, therefore it is widely used in the industries such as petroleum pipeline, chemical industry, ocean engineering.
On the premise of performance is met, nickel-base alloy/pipeline steel composite board of thin cladding can further reduce manufacture
Cost.As China's economy constantly advances, the development trend for equipping maximization is more and more obvious, the Ni-based conjunction of thin cladding
The demand of gold/pipeline steel composite board is also increasingly urgent
Big specification, thin cladding nickel-base alloy/pipeline steel composite board are both needed using specific processing method so that it reaches
The requirement of required size, at the same be also required to ensure in process and meanwhile be also required to ensure in process nickel-base alloy and
The tissue and performance of pipe line steel all meet respective requirement.But, these current conventional production methods are producing big specification, Bao Fu
The problem of existing various in terms of layer nickel-base alloy/pipeline steel composite board.Such as produced using the method for centrifugal casting+rolling
Big specification, thin cladding nickel-base alloy/pipeline steel composite board complex process, while easily occur that inner surface quality is poor, hole size not
Accurately, the low problem of recovery rate of iron.Big specification, thin cladding nickel-base alloy/pipeline steel composite board are produced using explosive welding process
The problems such as easily there is edge unstability, regional area fusing and poor bond quality, particularly nickel-base alloy/pipeline of petroleum pipeline
Steel composite board, generally length >=10000mm, width≤2000mm composite plates, the simple explosive welding of composite plate of such specification
Difficulty is very big.Big specification, thin cladding nickel-base alloy/pipeline steel composite board complex operation are produced using Direct Rolling method, due to needing
Vacuum assembly is wanted, the production method is also high to equipment requirement.The method of explosive welding+rolling can play explosive welding and rolling
The advantage of two methods, but conventional rolling mill practice is difficult to produce the Ni-based conjunction of the big specification for meeting requirements, thin cladding
Gold/pipeline steel composite board, as the warpage issues of the deformation institute output by nickel-base alloy and pipe line steel not only make rolling
Process is difficult to be smoothed out, and template is difficult to ensure that, while composite plate head occurs excessively without nickel-base alloy covered section, causes multiple
Plywood yield rate is low.Also, generally nickel-base alloy is identical with pipe line steel rolling temperature in traditional operation of rolling, due to
Each optimal rolling temperature is interval different for two kinds of metals, thus traditional rolling mill practice be also difficult to make after rolling nickel-base alloy with
The structure property of pipe line steel can meet requirement.
The content of the invention
The technical problems to be solved by the invention be for above-mentioned the deficiencies in the prior art there is provided a kind of big specification,
The preparation method of thin cladding nickel-base alloy/pipeline steel composite board.The preparation method use explosive welding base, asymmetrical rolling it
Between the Pipeline Steel Plate of composite plate blank and nickel-base alloy plate are down to different temperature, meet its each the need for split rolling method,
And the two sides of composite plate blank are inwardly formed thermograde, the skill that thermograde and asymmetrical rolling assemblage zone come has been given full play to
The advantage of art, has coordinated the deformation that nickel-base alloy and pipe line steel occur in the operation of rolling uneven, it is ensured that after asymmetrical rolling
The nickel-base alloy arrived/pipeline steel composite board it is straight, and rolling nickel-base alloy/pipeline steel composite board operation of rolling is smoothly entered
OK, finally prepd big specification, thin cladding nickel-base alloy/pipeline steel composite board both ensure that the corrosion resistance of cladding nickel-base alloy,
Ensure that the tensile property and impact flexibility of base pipeline steel, and the performance requirement such as bond strength of composite plate meet NB/ again
The requirement of T47002.2 standards, or even reduce the requirement to mill rolling force.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of big specification, thin cladding nickel-base alloy/
The preparation method of pipeline steel composite board, it is characterised in that this method comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate be 1050mm~6100mm, width be 550mm~2100mm, thickness be 2mm~
12mm, the length of the Pipeline Steel Plate is 1000mm~6000mm, and width is 500mm~2000mm, thickness be 16mm~
200mm;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1050 DEG C~1300 DEG C, and be incubated after 2h~6.5h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment so that the pipeline of composite plate blank
The temperature of surface of steel plate is down to 850 DEG C~1150 DEG C, the temperature of the nickel-base alloy plate side surface of composite plate blank is down to 1000
DEG C~1250 DEG C, then composite plate blank be inwardly formed thermograde by two sides;The Pipeline Steel Plate surface of the composite plate blank
Temperature be less than the composite plate blank nickel-base alloy plate side surface temperature;
Step 4: the composite plate blank for forming thermograde in step 3 after cooling treatment is sent into asynchronous rolling machine
Length is obtained after the asymmetrical rolling of row multi-pass, cooling not less than 10000mm, width is 500mm~2000mm, and thickness is 9mm
The thickness of nickel-base alloy plate is in~44mm nickel-base alloy/pipeline steel composite board, wherein nickel-base alloy/pipeline steel composite board
1mm~4mm;The shear strength of the nickel-base alloy/pipeline steel composite board is not less than 210MPa;Under the stagnation pressure of the asymmetrical rolling
Rate is 50%~90%, and the friction speed ratio of every time asynchronous rolling machine is 1.05~1.30.
A kind of above-mentioned big specification, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, it is characterised in that step
The trade mark of nickel-base alloy described in rapid one is UNSN06625, UNSN08825, UNSN06600 or UNSN10276.
A kind of above-mentioned big specification, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, it is characterised in that step
The trade mark of pipe line steel described in rapid one is X56, X60, X65 or X70.
A kind of above-mentioned big specification, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, it is characterised in that step
The reduction ratio of every time in rapid three is 10%~30%.
A kind of above-mentioned big specification, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, it is characterised in that step
The Pipeline Steel Plate side of composite plate blank described in rapid three carries out spraying cooling, the Ni-based conjunction of the composite plate blank by cooling water
Golden plate side using natural cooling or carries out spraying cooling by cooling water.
A kind of above-mentioned big specification, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, it is characterised in that step
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 800 DEG C~1100 DEG C during asymmetrical rolling open rolling in rapid four, asynchronous to roll
The temperature of the nickel-base alloy plate surface of the composite plate blank is 960 DEG C~1200 DEG C during open rolling processed;Asymmetrical rolling finish to gauge when institute
The temperature for stating the Pipeline Steel Plate side surface of composite plate blank is 750 DEG C~950 DEG C, composite plate blank during asymmetrical rolling finish to gauge
Nickel-base alloy plate side surface temperature be 900 DEG C~1100 DEG C.
The present invention has advantages below compared with prior art:
1st, at home under the conditions of existing equipment and raw material supply, the present invention uses explosive welding legal system composite plate blanks material,
Then Pipeline Steel Plate side and nickel-base alloy plate side respectively to composite plate blank cools, because Pipeline Steel Plate is sideways and Ni-based
Alloy sheets side is directly contacted with cooling source, and surface cooling is very fast, hence in so that the two sides of composite plate blank are inwardly formed one
Fixed thermograde, and the Pipeline Steel Plate and nickel-base alloy plate surface of composite plate blank are down to different temperatures, and this is according to pipe
What the effect of line steel plate and nickel-base alloy plate played in composite plate was determined, and thermograde can make cladding nickel after asymmetrical rolling
Based alloy and base pipeline steel disclosure satisfy that the requirement of respective structure property simultaneously;While the Pipeline Steel Plate surface of composite plate blank
Temperature be less than the temperature of nickel-base alloy plate side surface, this causes when subsequently carrying out asymmetrical rolling, meet rolling to substrate and
The requirement of the split rolling method of compound plate, both ensure that the corrosion resistance of cladding nickel-base alloy, again ensure base pipeline steel tensile property,
Grain size and impact flexibility, and composite plate the performance requirement such as bond strength, reduce the requirement to milling train.
2nd, the Pipeline Steel Plate of composite plate blank and nickel-base alloy plate are down to different temperature by the present invention between asymmetrical rolling
Degree, meets its each the need for split rolling method, and the two sides of composite plate blank are inwardly formed thermograde, have given full play to temperature
The advantage for the technology that gradient and asymmetrical rolling assemblage zone come is spent, overcomes asymmetrical rolling to have the shortcomings that deformation penetrating power is limited,
Wherein can to coordinate the deformation that nickel-base alloy and pipe line steel occur in the operation of rolling uneven for asymmetrical rolling, it is ensured that asymmetrical rolling
The nickel-base alloy obtained afterwards/pipeline steel composite board it is straight, and make rolling nickel-base alloy/pipeline steel composite board operation of rolling smooth
Carry out.
3rd, the present invention prepares composite plate blank using explosive welding, and composite plate blank cladding prepared by explosive welding is Ni-based to close
Gold is high with the bond strength of base pipeline steel, composite plate blank asymmetrical rolling process below may caused by Interface Cracking,
It is improved the intensity of nickel-base alloy after rolling/pipeline steel composite board simultaneously, by ultrasonic examination and shear strength test:
The Percentage bound 100% of nickel-base alloy/pipeline steel composite board, shear strength is far longer than specified in NB/T47002.2 standards
210MPa requirement.
Technical scheme is described in further detail below by embodiment.
Embodiment
Embodiment 1
The method that the present embodiment prepares nickel-base alloy/pipeline steel composite board comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate is 2690mm, and width is 2060mm, and thickness is 10mm, the Pipeline Steel Plate
Length is 2590mm, and width is 1960mm, and thickness is 200mm;The trade mark of the nickel-base alloy is UNSN10276;The pipeline
The trade mark of steel is X70;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1300 DEG C, and be incubated after 6.5h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment, the process of the cooling treatment is:
The Pipeline Steel Plate side of the composite plate blank carries out spraying cooling by cooling water so that the Pipeline Steel Plate surface of composite plate blank
Temperature be down to 1150 DEG C, the temperature of the nickel-base alloy plate side surface of the composite plate blank naturally cools to 1250 DEG C, then multiple
Plywood blank is inwardly formed the increased thermograde of temperature by two sides, and this is easy to next step to carry out nickel-base alloy during asymmetrical rolling
Plate, Pipeline Steel Plate meets the requirement of respective structure property, and the Pipeline Steel Plate side and nickel-base alloy plate side of composite plate blank
Thermograde is inwardly formed, open rolling requirement when meeting open rolling in step 4 to Pipeline Steel Plate and nickel-base alloy plate;
The different of multi-pass is carried out in asynchronous rolling machine Step 4: the composite plate blank in step 3 after cooling treatment is sent into
Step rolling, obtains length for 17200mm, and width is 1960mm, and thickness is 31.5mm nickel-base alloys/pipeline steel composite board, wherein
The thickness of nickel-base alloy plate is 1.5mm in nickel-base alloy/pipeline steel composite board;The total reduction of the asymmetrical rolling is 85%,
The friction speed ratio of every time asynchronous rolling machine is 1.05.
The road number of times of asymmetrical rolling described in step 4 is followed successively by 10%, 11.1% for the reduction ratio of 11,11 passages,
13.8%, 21%, 19.3%, 20.5%, 17.1%, 17.2%, 16.7%, 12.6%, 14.2%;
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 1100 DEG C during asymmetrical rolling open rolling in step 4, asynchronous
The temperature of the nickel-base alloy plate surface of the composite plate blank is 1200 DEG C when rolling open rolling;It is described compound during asymmetrical rolling finish to gauge
The temperature of the Pipeline Steel Plate side surface of plate blank material is 950 DEG C, the nickel-base alloy plate of composite plate blank during asymmetrical rolling finish to gauge
The temperature of side surface is 1100 DEG C, is rolled nickel-base alloy/pipeline steel composite board water cooling to 400 DEG C of air coolings after terminating.
Nickel-base alloy manufactured in the present embodiment/pipeline steel composite board passes through ultrasonic examination and shear strength test:It is Ni-based
The Percentage bound 100% of alloy/pipeline steel composite board, shear strength reaches 405MPa, more than specified in NB/T47002.2 standards
210MPa requirement.
Embodiment 2
The method that the present embodiment prepares nickel-base alloy/pipeline steel composite board comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate is 6100mm, and width is 2100mm, and thickness is 2mm, the length of the Pipeline Steel Plate
Spend for 6000mm, width is 2000mm, and thickness is 16mm;The trade mark of the nickel-base alloy is UNSN06625;The pipe line steel
The trade mark is X56;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1100 DEG C, and be incubated after 2h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment, the process of the cooling treatment is:
The Pipeline Steel Plate side of the composite plate blank carries out spraying cooling by cooling water so that the Pipeline Steel Plate surface of composite plate blank
Temperature be down to 850 DEG C, the temperature of the nickel-base alloy plate side surface of the composite plate blank naturally cools to 1050 DEG C, then is combined
Plate blank material is inwardly formed the increased thermograde of temperature by two sides, and this is easy to next step to carry out nickel-base alloy during asymmetrical rolling
Plate, Pipeline Steel Plate meets the requirement of respective structure property, and the Pipeline Steel Plate side and nickel-base alloy plate side of composite plate blank
Thermograde is inwardly formed, open rolling requirement when meeting open rolling in step 4 to Pipeline Steel Plate and nickel-base alloy plate;
The different of multi-pass is carried out in asynchronous rolling machine Step 4: the composite plate blank in step 3 after cooling treatment is sent into
Step rolling, obtains length for 12000mm, and width is 1990mm, and thickness is 9mm nickel-base alloys/pipeline steel composite board, wherein Ni-based
The thickness of nickel-base alloy plate is 1mm in alloy/pipeline steel composite board;The total reduction of the asymmetrical rolling is 50%, every time
Asynchronous rolling machine friction speed ratio be 1.3.
The road number of times of asymmetrical rolling described in step 4 is followed successively by 12.5%, 14.3% for the reduction ratio of 5,5 passages,
16.7%, 11%, 10.1%;
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 800 DEG C during asymmetrical rolling open rolling described in step 4,
The temperature of the nickel-base alloy plate surface of the composite plate blank is 1000 DEG C during asymmetrical rolling open rolling;Described in during asymmetrical rolling finish to gauge
The temperature of the Pipeline Steel Plate side surface of composite plate blank is 750 DEG C, the Ni-based conjunction of composite plate blank during asymmetrical rolling finish to gauge
The temperature of golden plate side surface is 900 DEG C, is rolled nickel-base alloy/pipeline steel composite board water cooling to 600 DEG C of air coolings after terminating.
Nickel-base alloy manufactured in the present embodiment/pipeline steel composite board passes through ultrasonic examination and shear strength test:It is Ni-based
Alloy/pipeline steel composite board Percentage bound 100%, shear strength reaches 380MPa, more than specified in NB/T47002.2 standards
210MPa requirement.
Embodiment 3
The method that the present embodiment prepares nickel-base alloy/pipeline steel composite board comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate is 3790mm, and width is 1900mm, and thickness is 12mm, the Pipeline Steel Plate
Length is 3690mm, and width is 1800mm, and thickness is 18mm;The trade mark of the nickel-base alloy is UNSN08825;The pipe line steel
The trade mark be X65;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1200 DEG C, and be incubated after 2.5h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment, the process of the cooling treatment is:
The Pipeline Steel Plate side of the composite plate blank carries out spraying cooling by cooling water so that the Pipeline Steel Plate surface of composite plate blank
Temperature be down to 900 DEG C, the temperature of the nickel-base alloy plate side surface of the composite plate blank naturally cools to 1150 DEG C, then is combined
Plate blank material is inwardly formed the increased thermograde of temperature by two sides, and this is easy to next step to carry out nickel-base alloy during asymmetrical rolling
Plate, Pipeline Steel Plate meets the requirement of respective structure property, and the Pipeline Steel Plate side and nickel-base alloy plate side of composite plate blank
Thermograde is inwardly formed, open rolling requirement when meeting open rolling in step 4 to Pipeline Steel Plate and nickel-base alloy plate;
The different of multi-pass is carried out in asynchronous rolling machine Step 4: the composite plate blank in step 3 after cooling treatment is sent into
Step rolling, obtains length for 11000mm, and width is 1800mm, and thickness is 10mm nickel-base alloys/pipeline steel composite board, wherein nickel
The thickness of nickel-base alloy plate is 4mm in based alloy/pipeline steel composite board;The total reduction of the asymmetrical rolling is 66.7%, often
The friction speed ratio of the asynchronous rolling machine of passage is 1.2.
The road number of times of the asymmetrical rolling is 7 times, and the reduction ratio of 7 passages is followed successively by 11.1%, 10%, 10.4%,
11.6%, 30%, 13.5%, 13%;
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 900 DEG C, asymmetrical rolling during the asymmetrical rolling open rolling
The temperature of the nickel-base alloy plate surface of the composite plate blank is 1100 DEG C during open rolling;Composite plate blanks during asymmetrical rolling finish to gauge
The temperature of the Pipeline Steel Plate side surface of material is 880 DEG C, the nickel-base alloy plate side table of composite plate blank during asymmetrical rolling finish to gauge
The temperature in face is 1000 DEG C, is rolled nickel-base alloy/pipeline steel composite board water cooling to 560 DEG C of air coolings after terminating.
Nickel-base alloy manufactured in the present embodiment/pipeline steel composite board passes through ultrasonic examination and shear strength test:It is Ni-based
Alloy/pipeline steel composite board Percentage bound 100%, shear strength reaches 329MPa, more than specified in NB/T47002.2 standards
210MPa requirement.
Embodiment 4
The method that the present embodiment prepares nickel-base alloy/pipeline steel composite board comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate is 3710mm, and width is 2080mm, and thickness is 6mm, the length of the Pipeline Steel Plate
Spend for 3610mm, width is 2000mm, and thickness is 126mm;The trade mark of the nickel-base alloy is UNSN06600;The pipe line steel
The trade mark be X60;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1150 DEG C, and be incubated after 4h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment, the process of the cooling treatment is:
The Pipeline Steel Plate side of the composite plate blank carries out spraying cooling by cooling water so that the Pipeline Steel Plate surface of composite plate blank
Temperature be down to 900 DEG C, the temperature of the nickel-base alloy plate side surface of the composite plate blank naturally cools to 1050 DEG C, then is combined
Plate blank material is inwardly formed the increased thermograde of temperature by two sides, and this is easy to next step to carry out nickel-base alloy during asymmetrical rolling
Plate, Pipeline Steel Plate meets the requirement of respective structure property, and the Pipeline Steel Plate side and nickel-base alloy plate side of composite plate blank
Thermograde is inwardly formed, open rolling requirement when meeting open rolling in step 4 to Pipeline Steel Plate and nickel-base alloy plate;
The different of multi-pass is carried out in asynchronous rolling machine Step 4: the composite plate blank in step 3 after cooling treatment is sent into
Step rolling, obtains length for 10800mm, and width is 2000mm, and thickness is 44mm nickel-base alloys/pipeline steel composite board, wherein nickel
The thickness of nickel-base alloy plate is 2mm in based alloy/pipeline steel composite board;The total reduction of the asymmetrical rolling is 66.7%, often
The friction speed ratio of the asynchronous rolling machine of passage is 1.1.
The road number of times of the asymmetrical rolling is 9 times, and the reduction ratio of 9 passages is followed successively by 10.3%, 10.6%, 10.9%,
10%, 12.3%, 14.1%, 13.1%, 11.5%, 10.4%;
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 890 DEG C, asymmetrical rolling during the asymmetrical rolling open rolling
The temperature of the nickel-base alloy plate surface of the composite plate blank is 1000 DEG C during open rolling;Composite plate blanks during asymmetrical rolling finish to gauge
The temperature of the Pipeline Steel Plate side surface of material is 850 DEG C, the nickel-base alloy plate side table of composite plate blank during asymmetrical rolling finish to gauge
The temperature in face is 1000 DEG C, is rolled nickel-base alloy/pipeline steel composite board water cooling to 600 DEG C of air coolings after terminating.
Nickel-base alloy manufactured in the present embodiment/pipeline steel composite board passes through ultrasonic examination and shear strength test:It is Ni-based
Alloy/pipeline steel composite board Percentage bound 100%, shear strength reaches 360MPa, more than specified in NB/T47002.2 standards
210MPa requirement.
Embodiment 5
The method that the present embodiment prepares nickel-base alloy/pipeline steel composite board comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate is 2100mm, and width is 550mm, and thickness is 6mm, the length of the Pipeline Steel Plate
Spend for 2000mm, width is 500mm, and thickness is 44mm;The trade mark of the nickel-base alloy is UNSN06600;The pipe line steel
The trade mark is X60;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1150 DEG C, and be incubated after 2h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment, the process of the cooling treatment is:
The Pipeline Steel Plate side of the composite plate blank carries out spraying cooling by cooling water so that the Pipeline Steel Plate surface of composite plate blank
Temperature be down to 900 DEG C, the temperature water-spraying control of the nickel-base alloy plate side surface of the composite plate blank is then combined to 1050 DEG C
Plate blank material is inwardly formed the increased thermograde of temperature by two sides, and this is easy to next step to carry out nickel-base alloy during asymmetrical rolling
Plate, Pipeline Steel Plate meets the requirement of respective structure property, and the Pipeline Steel Plate side and nickel-base alloy plate side of composite plate blank
Thermograde is inwardly formed, open rolling requirement when meeting open rolling in step 4 to Pipeline Steel Plate and nickel-base alloy plate;
The different of multi-pass is carried out in asynchronous rolling machine Step 4: the composite plate blank in step 3 after cooling treatment is sent into
Step rolling, obtains length for 10000mm, and width is 500mm, and thickness is 10mm nickel-base alloys/pipeline steel composite board, wherein Ni-based
The thickness of nickel-base alloy plate is 1.2mm in alloy/pipeline steel composite board;The total reduction of the asymmetrical rolling is 80%, per pass
The friction speed ratio of secondary asynchronous rolling machine is 1.16.
The road number of times of the asymmetrical rolling is 9 times, and the reduction ratio of 9 passages is followed successively by 10%, 11.1%, 10.4%,
11.6%, 15.8%, 25%, 20.8%, 26.3%, 14.3%;
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 890 DEG C, asymmetrical rolling during the asymmetrical rolling open rolling
The temperature of the nickel-base alloy plate surface of the composite plate blank is 1000 DEG C during open rolling;Composite plate blanks during asymmetrical rolling finish to gauge
The temperature of the Pipeline Steel Plate side surface of material is 850 DEG C, the nickel-base alloy plate side table of composite plate blank during asymmetrical rolling finish to gauge
The temperature in face is 1000 DEG C, is rolled nickel-base alloy/pipeline steel composite board water cooling to 600 DEG C of air coolings after terminating.
Nickel-base alloy manufactured in the present embodiment/pipeline steel composite board passes through ultrasonic examination and shear strength test:It is Ni-based
Alloy/pipeline steel composite board Percentage bound 100%, shear strength reaches 339MPa, more than specified in NB/T47002.2 standards
210MPa requirement.
Embodiment 6
The method that the present embodiment prepares nickel-base alloy/pipeline steel composite board comprises the following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are made again by the way that weldering of exploding is compound
Plywood blank;The length of the nickel-base alloy plate is 1050mm, and width is 900mm, and thickness is 11mm, the length of the Pipeline Steel Plate
Spend for 1000mm, width is 800mm, and thickness is 100mm;The trade mark of the nickel-base alloy is UNSN08825;The pipe line steel
The trade mark is X56;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to
1050 DEG C, and be incubated after 3.6h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment, the process of the cooling treatment is:
The Pipeline Steel Plate side of the composite plate blank carries out spraying cooling by cooling water so that the Pipeline Steel Plate surface of composite plate blank
Temperature be down to 900 DEG C, the temperature of the nickel-base alloy plate side surface of the composite plate blank naturally cools to 1000 DEG C, then is combined
Plate blank material is inwardly formed the increased thermograde of temperature by two sides, and this is easy to next step to carry out nickel-base alloy during asymmetrical rolling
Plate, Pipeline Steel Plate meets the requirement of respective structure property, and the Pipeline Steel Plate side and nickel-base alloy plate side of composite plate blank
Thermograde is inwardly formed, open rolling requirement when meeting open rolling in step 4 to Pipeline Steel Plate and nickel-base alloy plate;
The different of multi-pass is carried out in asynchronous rolling machine Step 4: the composite plate blank in step 3 after cooling treatment is sent into
Step rolling, obtains length for 10000mm, and width is 800mm, and thickness is 11.1mm nickel-base alloys/pipeline steel composite board, wherein nickel
The thickness of nickel-base alloy plate is 1.1mm in based alloy/pipeline steel composite board;The total reduction of the asymmetrical rolling is 90%, often
The friction speed ratio of the asynchronous rolling machine of passage is 1.13.
The road number of times of asymmetrical rolling described in step 4 is 9 times, and the reduction ratio of 9 passages is followed successively by 10.9%, 21.4%,
28%, 28%, 29%, 23.1%, 26.6%, 20%, 14.1%;
The temperature on the Pipeline Steel Plate surface of the composite plate blank is 850 DEG C during asymmetrical rolling open rolling in step 4, asynchronous
960 DEG C of the temperature of the nickel-base alloy plate surface of composite plate blank when rolling open rolling;Composite plate during asymmetrical rolling finish to gauge
The temperature of the Pipeline Steel Plate side surface of blank is 760 DEG C, the nickel-base alloy plate side of composite plate blank during asymmetrical rolling finish to gauge
The temperature on surface is 900 DEG C, is rolled nickel-base alloy/pipeline steel composite board water cooling to 600 DEG C of air coolings after terminating.
Nickel-base alloy manufactured in the present embodiment/pipeline steel composite board passes through ultrasonic examination and shear strength test:It is Ni-based
Alloy/pipeline steel composite board Percentage bound 100%, shear strength reaches 404MPa, specified in NB/T47002.2 standards
210MPa requirement.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions.It is every according to invention skill
Any simple modification, change and equivalence change that art is substantially made to above example, still fall within technical solution of the present invention
Protection domain in.
Claims (6)
1. the preparation method of a kind of big specification, thin cladding nickel-base alloy/pipeline steel composite board, it is characterised in that this method includes
Following steps:
Step 1: the nickel-base alloy plate as cladding and the Pipeline Steel Plate as basic unit are welded into composite plate blanks by blast
Material;The length of the nickel-base alloy plate is 1050mm~6100mm, and width is 550mm~2100mm, and thickness is 2mm~12mm,
The length of the Pipeline Steel Plate is 1000mm~6000mm, and width is 500mm~2000mm, and thickness is 16mm~200mm;
Step 2: the composite plate blank obtained in step one is carried out into smoothing process, it is subsequently placed in heating furnace and is heated to 1050
DEG C~1300 DEG C, and be incubated after 2h~6.5h and come out of the stove;
Step 3: the composite plate blank after being come out of the stove in step 2 carries out cooling treatment so that the Pipeline Steel Plate of composite plate blank
The temperature on surface is down to 850 DEG C~1150 DEG C, make the nickel-base alloy plate side surface of composite plate blank temperature be down to 1000 DEG C~
1250 DEG C, then composite plate blank be inwardly formed thermograde by two sides;The temperature on the Pipeline Steel Plate surface of the composite plate blank
Temperature of the degree less than the nickel-base alloy plate side surface of the composite plate blank;
Step 4: it is more that the composite plate blank for forming thermograde in step 3 after cooling treatment is sent into progress in asynchronous rolling machine
Length is obtained after the asymmetrical rolling of passage, cooling not less than 10000mm, width is 500mm~2000mm, thickness be 9mm~
The thickness of nickel-base alloy plate is 1mm in 44mm nickel-base alloy/pipeline steel composite board, wherein nickel-base alloy/pipeline steel composite board
~4mm;The shear strength of the nickel-base alloy/pipeline steel composite board is not less than 210MPa;The total reduction of the asymmetrical rolling
For 50%~90%, the friction speed ratio of every time asynchronous rolling machine is 1.05~1.30.
2. a kind of big specification according to claim 1, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, its
Be characterised by, the trade mark of nickel-base alloy described in step one for UNSN06625, UNSN08825, UNSN06600 or
UNSN10276。
3. a kind of big specification according to claim 1, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, its
It is characterised by, the trade mark of pipe line steel described in step one is X56, X60, X65 or X70.
4. a kind of big specification according to claim 1, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, its
It is characterised by, the reduction ratio of every time in step 3 is 10%~30%.
5. a kind of big specification according to claim 1, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, its
It is characterised by, the Pipeline Steel Plate side of composite plate blank described in step 3 carries out spraying cooling, the composite plate by cooling water
The nickel-base alloy plate side of blank using natural cooling or carries out spraying cooling by cooling water.
6. a kind of big specification according to claim 1, the preparation method of thin cladding nickel-base alloy/pipeline steel composite board, its
Be characterised by, in step 4 during asymmetrical rolling open rolling the Pipeline Steel Plate surface of the composite plate blank temperature for 800 DEG C~
1100 DEG C, the temperature of the nickel-base alloy plate surface of the composite plate blank is 960 DEG C~1200 DEG C during asymmetrical rolling open rolling;It is asynchronous
The temperature of the Pipeline Steel Plate side surface of the composite plate blank is 750 DEG C~950 DEG C, asymmetrical rolling finish to gauge when institute when rolling finish to gauge
The temperature for stating the nickel-base alloy plate side surface of composite plate blank is 900 DEG C~1100 DEG C.
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CN109693072A (en) * | 2017-10-20 | 2019-04-30 | 鞍钢股份有限公司 | A kind of 825/X70/825 double-sided composite plate and its production method |
CN109694989A (en) * | 2017-10-20 | 2019-04-30 | 鞍钢股份有限公司 | A kind of 825/X70 nickel-base alloy composite plate and its production method |
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CN112742869A (en) * | 2021-01-04 | 2021-05-04 | 南京钢铁股份有限公司 | Production process of wide N06625 nickel-based alloy steel plate |
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