CN107151491A - A kind of aqueous rust suitable for corrosion steel surface shifts priming paint and preparation method thereof - Google Patents

A kind of aqueous rust suitable for corrosion steel surface shifts priming paint and preparation method thereof Download PDF

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CN107151491A
CN107151491A CN201710318176.5A CN201710318176A CN107151491A CN 107151491 A CN107151491 A CN 107151491A CN 201710318176 A CN201710318176 A CN 201710318176A CN 107151491 A CN107151491 A CN 107151491A
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mass parts
emulsion
priming paint
acrylate
steel surface
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CN107151491B (en
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陈钊聪
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NANJING CHANGJIANG PAINT CO Ltd
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NANJING CHANGJIANG PAINT CO Ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/04Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C09D127/08Homopolymers or copolymers of vinylidene chloride
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/28Emulsion polymerisation with the aid of emulsifying agents cationic
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    • C08F2/00Processes of polymerisation
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    • C08F2/22Emulsion polymerisation
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    • C08F2/30Emulsion polymerisation with the aid of emulsifying agents non-ionic
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    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/02Monomers containing chlorine
    • C08F214/04Monomers containing two carbon atoms
    • C08F214/121,2-Dichloroethene
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
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    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
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Abstract

Priming paint and preparation method thereof is shifted the invention discloses a kind of aqueous rust suitable for corrosion steel surface, applied to corrosion steel surface.The aqueous rust transfer priming paint is made up of vinylidene chloride acrylonitrile acrylate multi-copolymerization emulsion, phosphate modified polyacrylate aqueous dispersion, non-ionic wetting dispersing agent, anti-settling agent, pigment, filler, polyether silicone defoamer, coalescents, substrate wetting agents, OIT, polyurethane associative thickener and water.The aqueous rust transfer priming paint is one-component, self-drying type product, and its storage stability is high, turn rust excellent in efficiency, and the coating of formation possesses excellent vapour resistance and long-effective corrosion.

Description

A kind of aqueous rust suitable for corrosion steel surface shifts priming paint and preparation method thereof
Technical field
The present invention relates to one kind be applied to corrosion steel surface, possess rust conversion and anticorrosion properties aqueous priming paint and its Preparation method.
Background technology
Steel is that modern society uses most metal materials.Loss caused by steel corrosion, not only shows material The destruction being subject in terms of profile, color and luster, mechanical property, it is often more important that make its product, the credit rating reduction of engineering, essence Degree, sensitivity are damaged, and are influenceed its use value or even are scrapped, the major accident of fatal crass can be more caused under individual cases.
The application of anticorrosive paint is the Main Means of current control steel corrosion.In order to obtain excellent protection effect, pass System anticorrosive paint needs to carry out ground strict processing of rust removing before construction.Wherein, by hand, time-consuming for powertool cleaning, and Oxide skin, iron rust are removed not thorough.Sandblasting or shot peening efficiency high, but product cost can be significantly improved, strong powder is brought Dirt and noise, can't thoroughly handle the dead angle in complex job face, it is most important that steel construction can be caused to be thinned, its is reduced strong Degree.Therefore, for be difficult to thoroughly derust product, engineering (such as:Heavy construction, bridge, complicated equipment, coal gas storage cabinet) with And require to save manpower, man-hour, the protection occasion of cost, realize that application over rust is particularly important.
At present, domestic application over rust coating is based on the products such as solvent type epoxy, haloflex, chlorinated rubber.It is applied A large amount of using aromatic hydrocarbons, alkanes, ketone and esters solvent during work, environment friendly is poor.Country is to waving after 2010 Limit row's policy of hair property organic matter (VOC) is progressively tightened up.Such as:In September, 2013, what State Council printed and distributed《Prevention and control of air pollution is taken action Plan》Clearly the VOC emission requirement of the key industrys such as application is improved in proposition, studies and defines VOC Regulation Policy on Pollution Discharge Fee.2015 1 The moon 26, National Ministry of Finance combines with the State Tax Administration to have issued " notice on imposing the consumption tax to coating "." notice " It is required that from 1 day 2 months 15 years, to coating of volatile organic compounds under Construction State (VOC) content higher than 420g/L in production, commission Processing and import link impose the consumption tax, and the applicable tax rate is 4%.In face of increasingly serious Environmental Protection Situation, the water of application over rust Propertyization upgrading is imperative.
The content of the invention
A kind of aqueous rust suitable for corrosion steel surface, which is provided, the present invention be directed to above-mentioned problem shifts priming paint And preparation method thereof.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of aqueous rust suitable for corrosion steel surface shifts priming paint, the priming paint by 10~50 mass parts inclined two chloroethene Alkene-acrlylonitrile-acrylate multi-copolymerization emulsion, the phosphate modified polyacrylate aqueous dispersion of 10~50 mass parts, 0.1 The non-ionic wetting dispersing agent of~10 mass parts, the anti-settling agent of 0.1~5 mass parts, the pigment of 1~15 mass parts, 1~20 matter The filler of amount part, the polyether silicone defoamer of 0.01~1 mass parts, the coalescents of 1~10 mass parts, 0.1~1 mass parts Substrate wetting agents, the OIT of 0.1~1 mass parts, the polyurethane associative thickener of 0.3~3 mass parts and 1~30 The water composition of mass parts;
Wherein:Described vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion is to be prepared via a method which Arrive:
(1) by the vinylidene chloride of 60~80 mass parts, the acrylonitrile of 5~10 mass parts, the acrylic acid of 2~5 mass parts, The water of the esters of acrylic acid soft monomers of 10~20 mass parts, the mixed surfactant of 2~6 mass parts and 80~120 mass parts Monomer pre-emulsion is made under agitation, the esters of acrylic acid soft monomer is that n-butyl acrylate or acrylic acid are different pungent Ester;
(2) take 1/5 monomer pre-emulsion to add in the reactor of nitrogen protection first, be warming up to 55~65 DEG C;Secondly will The azo diisobutyl amidine hydrochloric acid salt initiators of 0.3~1.2 mass parts are configured to 10% aqueous solution, take wherein 1/5 initiator The aqueous solution is added in reactor, stirring polymerization 1h;It is afterwards that remaining monomer pre-emulsion and remaining initiator solution is same When instill in reactor, 3~4h completion of dropping, and continue stirring reaction 1h;Finally, 70 DEG C are warming up to, 1h is incubated, cooled down, plus Enter phosphate buffer regulation system pH value to 2.0~4.5, filtering, you can obtain vinylidene chloride-acrlylonitrile-acrylate Multi-copolymerization emulsion;
Described phosphate modified polyacrylate aqueous dispersion is to be prepared via a method which to obtain:By 25~45 mass Part senecioate-etherophosphoric acid, the acrylic acid of 2~5 mass parts, the methyl methacrylate of 25~40 mass parts, 15~35 The butyl acrylate of mass parts, the azodiisobutyronitrile of 0.2~1.0 mass parts, the mixed surfactant of 2~8 mass parts and Monomer-initiator mixing pre-emulsion is made in the water of 90~130 mass parts under high velocity agitation;Take 1/4 the mixing pre-emulsification Liquid is added in the reactor of nitrogen protection, is warming up to 65~70 DEG C, stirring polymerization 1h;Remaining mixing pre-emulsion is delayed afterwards It is slow to instill in reactor, 3~4h completion of dropping, and continue stirring reaction 1h;Then, 80~90 DEG C are warming up to, 1h is incubated;It is cold But, phosphate buffer regulation system pH value is added to 2.0~6.0, filtering, you can obtain phosphate modified polyacrylate water Dispersion.
In some preferred technical schemes:The priming paint by 35~50 mass parts vinylidene chloride-acrylonitrile-acrylic acid Ester multi-copolymerization emulsion, the phosphate modified polyacrylate aqueous dispersion of 15~35 mass parts, 0.4~1.5 mass parts it is non- Ionic wetting dispersing agent, the anti-settling agent of 0.1~0.5 mass parts, the pigment of 2~7 mass parts, the filler of 5~20 mass parts, The polyether silicone defoamer of 0.05~0.2 mass parts, the coalescents of 1~5 mass parts, the base material profit of 0.1~0.5 mass parts Humectant, the OIT of 0.1~0.3 mass parts, the polyurethane associative thickener of 0.3~1.2 mass parts and 10~20 matter Measure the water composition of part.
Described in technical solution of the present invention vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion preparation method Mixed surfactant is Nonyl pheno base ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and cetyl front three The mixture of base ammonium bromide, the mixed proportion of three is 1:1.5:1.
Blending surface described in the phosphate modified polyacrylate aqueous dispersion preparation method of technical solution of the present invention is lived Property agent be Nonyl pheno base ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and 1- allyloxys -3- (4- nonyl benzenes Phenol) -2- propyl alcohol polyoxyethylene (10) ether monophosphate mixture, the mixed proportion of three is 1:1:2.
In technical solution of the present invention:The anti-settling agent is aerosil or the sea organically-modified lithiums of this BENTONE-LT of name Montmorillonite auxiliary rheological agents;The pigment is iron oxide red, iron oxide black or carbon black;The filler be blanc fixe, sericite, One or more in talcum powder;The coalescents are alcohol ester 12 or dipropylene;Described non-ionic wetting Dispersant is the high Dispers 757W wetting dispersing agents of enlightening or the wetting dispersing agents of Bi Ke DISPERBYK 190;Described polyethers silicon Oxygen alkane defoamer is the high defoamers of Foamex 810 of enlightening;The high substrate wetting agents of Wet KL 245 of described substrate wetting agents enlightening are finished Gram BYK-345 substrate wetting agents or Bi Ke BYK-346 substrate wetting agents;Described polyurethane associative thickener be extra large name this The thickeners of RHEOLATE 299.
A kind of aqueous rust suitable for corrosion steel surface shifts the preparation method of priming paint, and this method is the condition in stirring Non-ionic wetting dispersing agent, 0.1~5 mass parts of 0.1~10 mass parts are sequentially added in the lower water to 10~50 mass parts Anti-settling agent, the pigment of 1~15 mass parts, the polyether silicone froth breaking of the filler of 1~20 mass parts and 0.01~1 mass parts Agent, dispersed with stirring is to uniformly without caking, obtaining slurry;Then, slurry fineness is ground to less than 40 μm using sand mill, in stirring Vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion of 10~50 mass parts of addition, 10 in the lower slurry to after grinding The phosphate modified polyacrylate aqueous dispersions of~50 mass parts, the coalescents of 1~10 mass parts, 0.1~1 mass parts Substrate wetting agents, the OIT of 0.1~1 mass parts, the polyurethane associative thickener of 0.3~3 mass parts, are stirred to equal It is even to obtain aqueous rust transfer priming paint without shrinkage cavity;
Wherein:Described vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion is to be prepared via a method which Arrive:By the vinylidene chloride of 60~80 mass parts, the acrylonitrile of 5~10 mass parts, the acrylic acid of 2~5 mass parts, 10~20 matter The esters of acrylic acid soft monomer, the water of the mass parts of mixed surfactant 80~120 of 2~6 mass parts of amount part are made under agitation Into monomer pre-emulsion, the esters of acrylic acid soft monomer is n-butyl acrylate or Isooctyl acrylate monomer;Take 1/5 monomer pre- Emulsion is added in the reactor of nitrogen protection, is warming up to 55~65 DEG C;By the azo diisobutyl amidine salt of 0.3~1.2 mass parts Hydrochlorate initiator is configured to 10% aqueous solution, takes wherein 1/5 initiator solution to add in reactor, stirring polymerization 1h;It Remaining monomer pre-emulsion and remaining initiator solution are instilled in reactor simultaneously afterwards, 3~4h completion of dropping, and after Continuous stirring reaction 1h;Then, 70 DEG C are warming up to, 1h is incubated;Cooling, addition phosphate buffer regulation system pH value to 2.0~ 4.5;Filtering, you can obtain vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion;
Described phosphate modified polyacrylate aqueous dispersion is to be prepared via a method which to obtain:By 25~45 mass Part senecioate-etherophosphoric acid, the acrylic acid of 2~5 mass parts, the methyl methacrylate of 25~40 mass parts, 15~35 The butyl acrylate of mass parts, the azodiisobutyronitrile of 0.2~1.0 mass parts, the mixed surfactant of 2~8 mass parts and Monomer-initiator mixing pre-emulsion is made in the water of 90~130 mass parts under high velocity agitation;Take 1/4 the pre- breast of above-mentioned mixing Change liquid to add in the reactor of nitrogen protection, be warming up to 65~70 DEG C, stirring polymerization 1h;Afterwards by remaining mixing pre-emulsion It is slowly dropped into reactor, 3~4h completion of dropping, and continues stirring reaction 1h;Then, 80~90 DEG C are warming up to, 1h is incubated;It is cold But, phosphate buffer regulation system pH value is added to 2.0~6.0, filtering, you can obtain phosphate modified polyacrylate water Dispersion.
The above-mentioned aqueous rust suitable for corrosion steel surface is shifted the preparation method of priming paint:It is formulated the mass parts of each component It is as follows:
The vinylidene chloride of 35~50 mass parts-acrlylonitrile-acrylate multi-copolymerization emulsion, the phosphorus of 15~35 mass parts Acid esters modified polyacrylate aqueous dispersion, the non-ionic wetting dispersing agent of 0.4~1.5 mass parts, 0.1~0.5 mass parts Anti-settling agent, the pigment of 2~7 mass parts, the filler of 5~20 mass parts, the polyether silicone froth breaking of 0.05~0.2 mass parts Agent, the coalescents of 1~5 mass parts, the substrate wetting agents of 0.1~0.5 mass parts, the isothiazoline of 0.1~0.3 mass parts The water of ketone, the polyurethane associative thickener of 0.3~1.2 mass parts and 10~20 mass parts.
The above-mentioned aqueous rust suitable for corrosion steel surface is shifted the preparation method of priming paint:The anti-settling agent is gas phase two Silica or the sea organically-modified hectorite auxiliary rheological agents of this BENTONE-LT of name;The pigment is iron oxide red, iron oxide black Or carbon black;The filler is the one or more in blanc fixe, sericite, talcum powder;The coalescents are alcohol ester ten Two or dipropylene;Described non-ionic wetting dispersing agent is the high Dispers 757W wetting dispersing agents of enlightening or Bi Ke The wetting dispersing agents of DISPERBYK 190;Described polyether silicone defoamer is the high defoamers of Foamex 810 of enlightening;Described base The high substrate wetting agents of Wet KL 245 of material wetting agent enlightening or the wetting of Bi Ke BYK-345 substrate wetting agents or Bi Ke BYK-346 base materials Agent;Described polyurethane associative thickener is this thickener of RHEOLATE 299 of extra large name.
The above-mentioned aqueous rust suitable for corrosion steel surface is shifted the preparation method of priming paint:Vinylidene chloride-acrylonitrile- Mixed surfactant described in acrylate multi-copolymerization emulsion is Nonyl pheno base ether, methylacryoyloxyethyl The mixture of trimethyl ammonium chloride and cetyl trimethylammonium bromide, the mixed proportion of three is 1:1.5:1.
The above-mentioned aqueous rust suitable for corrosion steel surface is shifted the preparation method of priming paint:Phosphate modified polyacrylic acid Mixed surfactant described in ester aqueous dispersion is Nonyl pheno base ether, methylacryoyloxyethyl trimethyl ammonia chloride The mixture of ammonium and 1- allyloxys -3- (4- nonyl phenols) -2- propyl alcohol polyoxyethylene (10) ether monophosphate, the mixing ratio of three Example is 1:1:2.
Aqueous rust transfer priming paint disclosed in this invention mainly realizes the stabilization of iron rust by infiltration, two modes of action of conversion Change.First, film forming matter and macromolecular is helped to turn rust agent supplemented by the phosphate modified polyacrylate aqueous dispersion of design.Both tree is participated in Fat film forming, can form stable metal salt with iron rust again, overcome inorganic phosphate, small molecule organic phosphoric acid free property strong, easy The problems such as migration.Next, synthesis particle diameter is small, the vinylidene chloride-the third that permeability is strong, adhesive force is high, dry film vapour resistance is good Alkene nitrile-acrylate multi-copolymerization emulsion is main film forming matter.Pass through itself and phosphate modified polyacrylate aqueous dispersion Film forming, forms firm iron rust clad altogether, suppresses corrosion diffusion.3rd, whole resin system uses quasi- soap-free polymerization and sun Ion emulsification system.While lifting resin shear stability, possess relatively low pH value, resin dechlorination decomposition can be prevented effectively from. 4th, unique double film forming matter blending systems cause product can flexibly be adjusted according to rusty scale thickness vinylidene chloride-acrylonitrile- The portfolio ratio of acrylate multi-copolymerization emulsion and phosphate modified polyacrylate aqueous dispersion, the optimal turn rust of acquisition, Protection effect.
Beneficial effects of the present invention:
Aqueous rust transfer priming paint storage stability height, turn rust excellent in efficiency, the adhesive force of the disclosure of the invention are good, the coating of formation Possess excellent vapour resistance, resistance to salt water, humidity resistance and long-effective corrosion.
Embodiment
With reference to embodiment, the present invention will be further described, but protection scope of the present invention not limited to this:
Embodiment 1
(1) preparation of vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion:By inclined two chloroethene of 75 mass parts Alkene, the acrylonitrile of 5 mass parts, the acrylic acid of 2.5 mass parts, the Isooctyl acrylate monomer of 15 mass parts, the blending surface of 4 mass parts Activating agent (Nonyl pheno base ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and cetyl trimethylammonium bromide Mixture, the mixed proportion of three is 1:1.5:1), monomer pre-emulsion is made in the water of 100 mass parts under agitation.Take 1/5 Above-mentioned mix monomer pre-emulsion add nitrogen protection reactor in, be warming up to 60 DEG C.By the isobutyl of azo two of 0.6 mass parts Base amidine hydrochloric acid salt initiators are configured to 10% aqueous solution, take wherein 1/5 initiator solution to add in reactor, stirring polymerization 1h.Remaining mix monomer pre-emulsion and initiator solution are instilled in reactor simultaneously, 4h completion of dropping, and continue to stir Mix reaction 1h.Then, 70 DEG C are warming up to, 1h is incubated.Cooling, adds phosphate buffer regulation system pH value to 2.0~4.5. Filtering, you can obtain solid vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion containing for 49.8%.
(2) preparation of phosphate modified polyacrylate aqueous dispersion:By senecioate-etherophosphoric acid of 40 mass parts, 3 The acrylic acid of mass parts, the methyl methacrylate of 35 mass parts, the butyl acrylate of 10 mass parts, the azo of 0.4 mass parts Mixed surfactant (Nonyl pheno base ether, the methylacryoyloxyethyl trimethyl chlorine of bis-isobutyronitrile, 3 mass parts Change ammonium and the mixture of 1- allyloxys -3- (4- nonyl phenols) -2- propyl alcohol polyoxyethylene (10) ether monophosphate, the mixing of three Ratio is 1:1:2), monomer-initiator mixing pre-emulsion is made in the water of 110 mass parts under high velocity agitation.Take 1/4 it is above-mentioned Mix pre-emulsion to add in the reactor of nitrogen protection, be warming up to 70 DEG C, stirring polymerization 1h.By remaining mixing pre-emulsion It is slowly dropped into reactor, 3.5h completion of dropping, and continues stirring reaction 1h.Then, 90 DEG C are warming up to, 1h is incubated.Cooling, plus Enter phosphate buffer regulation system pH value to 2.0~6.0.Filtering, you can obtain it is solid containing for 43.5% it is phosphate modified poly- Acrylate aqueous dispersion.
(3) preparation of aqueous rust transfer priming paint:The enlightening of 0.8 mass parts is sequentially added into the water of 11 mass parts under agitation The aerosils of Degussa AEROSIL 200, the oxygen of 7 mass parts of high Dispers 757W wetting dispersing agents, 0.2 mass parts Change iron oxide black pigment, the blanc fixe of 12 mass parts, the sericite of 5 mass parts, the high Foamex810 froth breakings of enlightening of 0.05 mass parts Agent, dispersed with stirring is to uniformly without caking, obtaining slurry.Then, slurry fineness is ground to less than 40 μm using sand mill.In stirring Lower vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion, the phosphoric acid of 15 mass parts that 45 mass parts are added into slurry Ester modified polyacrylate aqueous dispersion, the dipropylene of 4.5 mass parts, the high bases of Wet KL 245 of enlightening of 0.2 mass parts Material wetting agent, the OIT of 0.2 mass parts, the extra large name of 0.5 mass parts this thickener of RHEOLATE 299, are stirred until homogeneous The solid aqueous rust transfer priming paint #1 containing for 54.2% can be obtained without shrinkage cavity.
Embodiment 2
(1) preparation of vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion:It is same as Example 1.
(2) preparation of phosphate modified polyacrylate aqueous dispersion:It is same as Example 1.
(3) preparation of aqueous rust transfer priming paint:The enlightening of 0.8 mass parts is sequentially added into the water of 11 mass parts under agitation The aerosils of Degussa AEROSIL 200, the oxygen of 7 mass parts of high Dispers 757W wetting dispersing agents, 0.2 mass parts Change iron oxide black pigment, the blanc fixe of 12 mass parts, the sericite of 5 mass parts, the high Foamex810 froth breakings of enlightening of 0.05 mass parts Agent, dispersed with stirring is to uniformly without caking, obtaining slurry.Then, slurry fineness is ground to less than 40 μm using sand mill.In stirring Lower vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion, the phosphoric acid of 30 mass parts that 30 mass parts are added into slurry Ester modified polyacrylate aqueous dispersion, the dipropylene of 3.5 mass parts, the high bases of Wet KL 245 of enlightening of 0.2 mass parts Material wetting agent, the OIT of 0.2 mass parts, the extra large name of 0.5 mass parts this thickener of RHEOLATE 299, are stirred until homogeneous The solid aqueous rust transfer priming paint #2 containing for 53.9% can be obtained without shrinkage cavity.
The main performance index of aqueous rust transfer priming paint #1 (embodiment 1) and aqueous rust transfer priming paint #2 (embodiment 2) is such as Under:
The key technical indexes of the aqueous rust transfer priming paint of table 1
Main performance index of the aqueous rust transfer priming paint of table 2 under different rusty scale thickness
[a]Test plate (panel) applies the aqueous rust transfer priming paint in 2 roads, per pass interval 24h, paint film gross thickness (50 ± 10) μm, and curing period is 7d;[b]Test plate (panel) applies the aqueous rust transfer priming paint in 2 roads and the single-component water-based acrylic acid top-coat in 1 road, per pass interval 24h, priming paint total thickness Spend (50 ± 10) μm, finish paint gross thickness (25 ± 5) μm, curing period is 7d.Thickness is with the sandblasting steel plate that is applied under equal conditions Film thickness is defined.
Water resistance, resistance to salt water, humidity resistance and the salt fog resistance of two aqueous rust transfer priming paint are contrasted it can be found that phosphorus The relatively low priming paint #1 of acid esters modified polyacrylate aqueous dispersion ratio is more suitable for being protected under low rusty scale thickness.Improve phosphorus After acid esters modified polyacrylate aqueous dispersion ratio (priming paint #2), priming paint turns rust ability and is obviously improved, under high rusty scale thickness Guard time be obviously prolonged.As can be seen here, double film forming matter blending systems that the present invention is designed can be adjusted according to rusty scale thickness and led The portfolio ratio of film forming matter and auxiliary film forming matter, obtains optimal turn rust, protection effect.
Embodiment 3
(1) preparation of vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion:By inclined two chloroethene of 60 mass parts Alkene, the acrylonitrile of 8 mass parts, the acrylic acid of 3 mass parts, the n-butyl acrylate of 10 mass parts, the blending surface of 3 mass parts are lived Property agent (Nonyl pheno base ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and cetyl trimethylammonium bromide Mixture, the mixed proportion of three is 1:1.5:1), monomer pre-emulsion is made in the water of 100 mass parts under agitation.Take 1/5 Above-mentioned mix monomer pre-emulsion is added in the reactor of nitrogen protection, is warming up to 60 DEG C.By the azo diisobutyl of 0.4 mass parts Amidine hydrochloric acid salt initiators are configured to 10% aqueous solution, take wherein 1/5 initiator solution to add in reactor, stirring polymerization 1h.Remaining mix monomer pre-emulsion and initiator solution are instilled in reactor simultaneously, 3.5h completion of dropping, and continued Stirring reaction 1h.Then, 70 DEG C are warming up to, 1h is incubated.Cooling, addition phosphate buffer regulation system pH value to 2.0~ 4.5.Filtering, you can obtain solid vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion containing for 45.5%.
(2) preparation of phosphate modified polyacrylate aqueous dispersion:By senecioate-etherophosphoric acid of 25 mass parts, 2 The acrylic acid of mass parts, the methyl methacrylate of 40 mass parts, the butyl acrylate of 20 mass parts, the azo of 0.5 mass parts Mixed surfactant (Nonyl pheno base ether, the methylacryoyloxyethyl trimethyl chlorine of bis-isobutyronitrile, 5 mass parts Change ammonium and the mixture of 1- allyloxys -3- (4- nonyl phenols) -2- propyl alcohol polyoxyethylene (10) ether monophosphate, the mixing of three Ratio is 1:1:2), monomer-initiator mixing pre-emulsion is made in the water of 110 mass parts under high velocity agitation.Take 1/4 it is above-mentioned Mix pre-emulsion to add in the reactor of nitrogen protection, be warming up to 70 DEG C, stirring polymerization 1h.By remaining mixing pre-emulsion It is slowly dropped into reactor, 4h completion of dropping, and continues stirring reaction 1h.Then, 90 DEG C are warming up to, 1h is incubated.Cooling, is added Phosphate buffer regulation system pH value is to 2.0~6.0.Filtering, you can obtain admittedly containing phosphate modified poly- third for 45.2% Olefin(e) acid ester aqueous dispersion.
(3) preparation of aqueous rust transfer priming paint:Finishing for 0.3 mass parts is sequentially added into the water of 10 mass parts under agitation Gram wetting dispersing agents of DISPERBYK 190, the extra large name of 0.4 mass parts this BENTONE LT montmorillonitic clay classes auxiliary rheological agents, 6.5 The ferric oxide red colorant of mass parts, the blanc fixe of 7 mass parts, the talcum powder of 6 mass parts, the enlightening height of 0.1 mass parts The defoamers of Foamex 810, dispersed with stirring is to uniformly without caking.Then, slurry fineness is ground to less than 40 μm using sand mill. Vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion, 35 mass parts of 35 mass parts are added into slurry under agitation Phosphate modified polyacrylate aqueous dispersion, the alcohol ester 12 of 2.5 mass parts, the Bi Ke BYK-345 base materials of 0.1 mass parts Wetting agent, the OIT of 0.2 mass parts, the extra large name of 0.8 mass parts this thickener of RHEOLATE 299, are stirred until homogeneous nothing Shrinkage cavity can obtain the solid aqueous rust transfer priming paint containing for 49.8%.It is water resistance >=5d of the primer coating (50 ± 10 μm), resistance to Salt >=3d, humidity resistance >=168h, salt fog resistance >=120h.
Embodiment 4
(1) preparation of vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion:By inclined two chloroethene of 65 mass parts Alkene, the acrylonitrile of 6 mass parts, the acrylic acid of 3 mass parts, the n-butyl acrylate of 12 mass parts, the blending surface of 2.5 mass parts Activating agent (Nonyl pheno base ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and cetyl trimethylammonium bromide Mixture, the mixed proportion of three is 1:1.5:1), monomer pre-emulsion is made in the water of 100 mass parts under agitation.Take 1/5 Above-mentioned mix monomer pre-emulsion add nitrogen protection reactor in, be warming up to 60 DEG C.By the isobutyl of azo two of 0.3 mass parts Base amidine hydrochloric acid salt initiators are configured to 10% aqueous solution, take wherein 1/5 initiator solution to add in reactor, stirring polymerization 1h.Remaining mix monomer pre-emulsion and initiator solution are instilled in reactor simultaneously, 3.5h completion of dropping, and continued Stirring reaction 1h.Then, 70 DEG C are warming up to, 1h is incubated.Cooling, addition phosphate buffer regulation system pH value to 2.0~ 4.5.Filtering, you can obtain solid vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion containing for 47.0%.
(2) preparation of phosphate modified polyacrylate aqueous dispersion:By senecioate-etherophosphoric acid of 30 mass parts, The acrylic acid of 2.5 mass parts, the methyl methacrylate of 32 mass parts, the butyl acrylate of 26 mass parts, the idol of 0.7 mass parts Mixed surfactant (Nonyl pheno base ether, the methylacryoyloxyethyl trimethyl of nitrogen bis-isobutyronitrile, 4 mass parts The mixture of ammonium chloride and 1- allyloxys -3- (4- nonyl phenols) -2- propyl alcohol polyoxyethylene (10) ether monophosphate, three's is mixed Composition and division in a proportion example is 1:1:2), monomer-initiator mixing pre-emulsion is made in the water of 110 mass parts under high velocity agitation.Take 1/4 it is upper State mixing pre-emulsion to add in the reactor of nitrogen protection, be warming up to 70 DEG C, stirring polymerization 1h.By remaining mixing pre-emulsification Liquid is slowly dropped into reactor, 4h completion of dropping, and continues stirring reaction 1h.Then, 90 DEG C are warming up to, 1h is incubated.Cooling, plus Enter phosphate buffer regulation system pH value to 2.0~6.0.Filtering, you can obtain it is solid containing for 46.1% it is phosphate modified poly- Acrylate aqueous dispersion.
(3) preparation of aqueous rust transfer priming paint:The Bi Ke of 1 mass parts is sequentially added into the water of 18 mass parts under agitation The wetting dispersing agents of DISPERBYK 190, the aerosils of Degussa AEROSIL 200 of 0.4 mass parts, 3.5 mass parts Carbon black pigment, the blanc fixe of 8 mass parts, the high defoamers of Foamex 810 of enlightening of 0.1 mass parts, dispersed with stirring to uniform nothing Caking.Then, slurry fineness is ground to less than 40 μm using sand mill.Inclined the two of 48 mass parts are added into slurry under agitation Chloride-acrylonitrile-acrylate multi-copolymerization emulsion, the phosphate modified polyacrylate aqueous dispersion of 20 mass parts, 1 matter The dipropylene of amount part, the Bi Ke BYK-346 substrate wetting agents of 0.5 mass parts, the OIT of 0.2 mass parts, 1 matter This thickener of RHEOLATE 299 of the extra large name of amount part, the solid aqueous rust turn containing for 43.0% can be obtained by being stirred until homogeneous no shrinkage cavity Move priming paint.Water resistance >=7d of the primer coating (50 ± 10 μm), resistance to salt water >=4d, humidity resistance >=192h, salt fog resistance ≥120h。

Claims (10)

1. a kind of aqueous rust suitable for corrosion steel surface shifts priming paint, it is characterised in that:The priming paint is by 10~50 mass parts Vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion, the phosphate modified polyacrylate water of 10~50 mass parts Dispersion, the non-ionic wetting dispersing agent of 0.1~10 mass parts, the anti-settling agent of 0.1~5 mass parts, the face of 1~15 mass parts Material, the polyether silicone defoamer of the filler of 1~20 mass parts, 0.01~1 mass parts, the coalescents of 1~10 mass parts, The substrate wetting agents of 0.1~1 mass parts, the OIT of 0.1~1 mass parts, the polyurethane association type of 0.3~3 mass parts Thickener and the water of 1~30 mass parts composition;
Wherein:Described vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion is to be prepared via a method which to obtain:
(1) by the vinylidene chloride of 60~80 mass parts, the acrylonitrile of 5~10 mass parts, the acrylic acid of 2~5 mass parts, 10~ The water of the esters of acrylic acid soft monomers of 20 mass parts, the mixed surfactant of 2~6 mass parts and 80~120 mass parts is being stirred Monomer pre-emulsion is made under the conditions of mixing, the esters of acrylic acid soft monomer is n-butyl acrylate or Isooctyl acrylate monomer;
(2) take 1/5 monomer pre-emulsion to add in the reactor of nitrogen protection first, be warming up to 55~65 DEG C;Secondly by 0.3~ The azo diisobutyl amidine hydrochloric acid salt initiators of 1.2 mass parts are configured to 10% aqueous solution, take wherein 1/5 initiator solution Add in reactor, stirring polymerization 1h;Remaining monomer pre-emulsion and remaining initiator solution are instilled simultaneously afterwards In reactor, 3~4h completion of dropping, and continue stirring reaction 1h;Finally, 70 DEG C are warming up to, 1h is incubated, cooling adds phosphoric acid Salt buffer regulation system pH value is filtered to 2.0~4.5, you can obtain vinylidene chloride-acrlylonitrile-acrylate polynary common Poly- emulsion;
Described phosphate modified polyacrylate aqueous dispersion is to be prepared via a method which to obtain:By 25~45 mass parts Senecioate-etherophosphoric acid, the acrylic acid of 2~5 mass parts, the methyl methacrylate of 25~40 mass parts, 15~35 mass Part butyl acrylate, the azodiisobutyronitrile of 0.2~1.0 mass parts, the mixed surfactant of 2~8 mass parts and 90~ Monomer-initiator mixing pre-emulsion is made in the water of 130 mass parts under high velocity agitation;The 1/4 mixing pre-emulsion is taken to add In the reactor for entering nitrogen protection, 65~70 DEG C, stirring polymerization 1h are warming up to;Remaining mixing pre-emulsion is slowly dripped afterwards Enter in reactor, 3~4h completion of dropping, and continue stirring reaction 1h;Then, 80~90 DEG C are warming up to, 1h is incubated;Cooling, plus Enter phosphate buffer regulation system pH value to 2.0~6.0, filtering, you can obtain phosphate modified polyacrylate moisture and dissipate Body.
2. the aqueous rust according to claim 1 suitable for corrosion steel surface shifts priming paint, it is characterised in that:The priming paint Changed by the phosphate of vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion of 35~50 mass parts, 15~35 mass parts Property polyacrylate aqueous dispersion, the non-ionic wetting dispersing agent of 0.4~1.5 mass parts, 0.1~0.5 mass parts it is anti-settling Agent, the pigment of 2~7 mass parts, the filler of 5~20 mass parts, the polyether silicone defoamer of 0.05~0.2 mass parts, 1~5 The coalescents of mass parts, the substrate wetting agents of 0.1~0.5 mass parts, the OIT of 0.1~0.3 mass parts, 0.3~ The polyurethane associative thickener of 1.2 mass parts and the water of 10~20 mass parts composition.
3. the aqueous rust according to claim 1 suitable for corrosion steel surface shifts priming paint, it is characterised in that:Inclined dichloro Mixed surfactant described in ethylene-propylene nitrile-acrylate multi-copolymerization emulsion preparation method is polyoxyethylene nonyl phenyl second The mixture of alkene ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and cetyl trimethylammonium bromide, the mixing of three Ratio is 1:1.5:1.
4. the aqueous rust according to claim 1 suitable for corrosion steel surface shifts priming paint, it is characterised in that:Phosphate Mixed surfactant described in modified polyacrylate aqueous dispersion preparation method is Nonyl pheno base ether, methyl Acrylyl oxy-ethyl-trimethyl salmiac and 1- allyloxys -3- (4- nonyl phenols) -2- propyl alcohol polyoxyethylene (10) ether list phosphorus The mixture of acid, the mixed proportion of three is 1:1:2.
5. the aqueous rust according to claim 1 suitable for corrosion steel surface shifts priming paint, it is characterised in that:It is described anti- Heavy agent is aerosil or the sea organically-modified hectorite auxiliary rheological agents of this BENTONE-LT of name;The pigment is iron oxide Red, iron oxide black or carbon black;The filler is the one or more in blanc fixe, sericite, talcum powder;The film forming is helped Agent is alcohol ester 12 or dipropylene;Described non-ionic wetting dispersing agent is the high Dispers757W wetting and dispersings of enlightening Agent or the wetting dispersing agents of Bi Ke DISPERBYK 190;Described polyether silicone defoamer is the high defoamers of Foamex 810 of enlightening; The high substrate wetting agents of Wet KL 245 of described substrate wetting agents enlightening or Bi Ke BYK-345 substrate wetting agents or Bi Ke BYK-346 Substrate wetting agents;Described polyurethane associative thickener is this RHEOLATE299 thickener of extra large name.
6. a kind of aqueous rust suitable for corrosion steel surface shifts the preparation method of priming paint, it is characterised in that:This method be Sequentially added under conditions of stirring into the water of 10~50 mass parts 0.1~10 mass parts non-ionic wetting dispersing agent, 0.1 The anti-settling agent of~5 mass parts, the pigment of 1~15 mass parts, the polyethers silicon of the filler of 1~20 mass parts and 0.01~1 mass parts Oxygen alkane defoamer, dispersed with stirring is to uniformly without caking, obtaining slurry;Then, slurry fineness is ground to less than 40 μ using sand mill M, the vinylidene chloride-acrlylonitrile-acrylate for adding 10~50 mass parts into the slurry after grinding under agitation is polynary common Poly- emulsion, the phosphate modified polyacrylate aqueous dispersion of 10~50 mass parts, the coalescents of 1~10 mass parts, 0.1~ The substrate wetting agents of 1 mass parts, the OIT of 0.1~1 mass parts, the polyurethane association type thickening of 0.3~3 mass parts Agent, aqueous rust transfer priming paint can be obtained by being stirred until homogeneous no shrinkage cavity;
Wherein:Described vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion is to be prepared via a method which to obtain: By the vinylidene chloride of 60~80 mass parts, the acrylonitrile of 5~10 mass parts, the acrylic acid of 2~5 mass parts, 10~20 mass The esters of acrylic acid soft monomer, the water of the mass parts of mixed surfactant 80~120 of 2~6 mass parts of part are made under agitation Monomer pre-emulsion, the esters of acrylic acid soft monomer is n-butyl acrylate or Isooctyl acrylate monomer;Take 1/5 the pre- breast of monomer Liquid is added in the reactor of nitrogen protection, is warming up to 55~65 DEG C;By the azo diisobutyl amidine hydrochloric acid of 0.3~1.2 mass parts Salt initiators are configured to 10% aqueous solution, take wherein 1/5 initiator solution to add in reactor, stirring polymerization 1h;Afterwards Remaining monomer pre-emulsion and remaining initiator solution are instilled in reactor simultaneously, 3~4h completion of dropping, and continued Stirring reaction 1h;Then, 70 DEG C are warming up to, 1h is incubated;Cooling, addition phosphate buffer regulation system pH value to 2.0~ 4.5;Filtering, you can obtain vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion;
Described phosphate modified polyacrylate aqueous dispersion is to be prepared via a method which to obtain:By 25~45 mass parts Senecioate-etherophosphoric acid, the acrylic acid of 2~5 mass parts, the methyl methacrylate of 25~40 mass parts, 15~35 mass Part butyl acrylate, the azodiisobutyronitrile of 0.2~1.0 mass parts, the mixed surfactant of 2~8 mass parts and 90~ Monomer-initiator mixing pre-emulsion is made in the water of 130 mass parts under high velocity agitation;Take 1/4 above-mentioned mixing pre-emulsion In the reactor for adding nitrogen protection, 65~70 DEG C, stirring polymerization 1h are warming up to;It is afterwards that remaining mixing pre-emulsion is slow Instill in reactor, 3~4h completion of dropping, and continue stirring reaction 1h;Then, 80~90 DEG C are warming up to, 1h is incubated;Cooling, Phosphate buffer regulation system pH value is added to 2.0~6.0, filtering, you can obtain phosphate modified polyacrylate moisture Granular media.
7. the aqueous rust according to claim 6 suitable for corrosion steel surface shifts the preparation method of priming paint, its feature It is:The mass parts of each component are as follows in the priming paint:
The vinylidene chloride of 35~50 mass parts-acrlylonitrile-acrylate multi-copolymerization emulsion, the phosphate of 15~35 mass parts Modified polyacrylate aqueous dispersion, the non-ionic wetting dispersing agent of 0.4~1.5 mass parts, 0.1~0.5 mass parts it is anti- Heavy agent, the pigment of 2~7 mass parts, the filler of 5~20 mass parts, the polyether silicone defoamer of 0.05~0.2 mass parts, 1~ The coalescents of 5 mass parts, the substrate wetting agents of 0.1~0.5 mass parts, the OIT of 0.1~0.3 mass parts, 0.3~ The water of the polyurethane associative thickener of 1.2 mass parts and 10~20 mass parts.
8. the aqueous rust according to claim 6 suitable for corrosion steel surface shifts the preparation method of priming paint, its feature It is:The anti-settling agent is aerosil or the sea organically-modified hectorite auxiliary rheological agents of this BENTONE-LT of name;It is described Pigment is iron oxide red, iron oxide black or carbon black;The filler is one kind or several in blanc fixe, sericite, talcum powder Kind;The coalescents are alcohol ester 12 or dipropylene;Described non-ionic wetting dispersing agent is the high Dispers of enlightening 757W wetting dispersing agents or the wetting dispersing agents of Bi Ke DISPERBYK 190;Described polyether silicone defoamer is that enlightening is high The defoamers of Foamex 810;The high substrate wetting agents of Wet KL 245 of described substrate wetting agents enlightening or Bi Ke BYK-345 base materials profit Humectant or Bi Ke BYK-346 substrate wetting agents;For extra large name, this RHEOLATE 299 is thickened described polyurethane associative thickener Agent.
9. the aqueous rust according to claim 6 suitable for corrosion steel surface shifts the preparation method of priming paint, its feature It is:Mixed surfactant described in vinylidene chloride-acrlylonitrile-acrylate multi-copolymerization emulsion is polyoxyethylene nonyl phenyl second The mixture of alkene ether, MethacryloyloxyethylTrimethyl Trimethyl Ammonium Chloride and cetyl trimethylammonium bromide, the mixing of three Ratio is 1:1.5:1.
10. the aqueous rust according to claim 6 suitable for corrosion steel surface shifts the preparation method of priming paint, its feature It is:Mixed surfactant described in phosphate modified polyacrylate aqueous dispersion is Nonyl pheno base ether, first Base acrylyl oxy-ethyl-trimethyl salmiac and 1- allyloxys -3- (4- nonyl phenols) -2- propyl alcohol polyoxyethylene (10) ether list The mixture of phosphoric acid, the mixed proportion of three is 1:1:2.
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