CN107127865B - Cement prefabricated part machining device for railway - Google Patents
Cement prefabricated part machining device for railway Download PDFInfo
- Publication number
- CN107127865B CN107127865B CN201710403860.3A CN201710403860A CN107127865B CN 107127865 B CN107127865 B CN 107127865B CN 201710403860 A CN201710403860 A CN 201710403860A CN 107127865 B CN107127865 B CN 107127865B
- Authority
- CN
- China
- Prior art keywords
- mortar
- groove
- limiting sealing
- lifting
- thick liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a device for processing a cement prefabricated part for a railway, which comprises a prefabricated mould and a grouting device. The invention can directly replace the concrete pouring process in the railway construction process with the cement prefabricated part installation, has convenient construction, high dimensional precision and convenient construction efficiency improvement, is not easy to cause environmental pollution of the construction site, can ensure that the prefabricated part can be more uniformly and thoroughly grouted in the grouting process, is not easy to generate leakage, can greatly improve the quality of finished products, has reasonable and practical structure and is beneficial to popularization and application.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of cement prefabricated parts, in particular to the technical field of a railway cement prefabricated part processing device.
[ background of the invention ]
In the railway construction process, a concrete pouring base is needed, reinforced concrete is poured on site, the construction is not changed, the concrete is inconvenient to transport, the environmental pollution of the construction site is easy to cause, the quality is not easy to control, and the like. The method of adopting the steel bar formwork in the construction site has the defects of low production efficiency due to more complex shape, large formwork and concrete pouring error, poor molding quality, high defective proportion and more occupied workers, and can not meet the requirement of rapid development of a high-speed railway.
[ summary of the invention ]
The invention aims to solve the problems in the prior art, provides a cement prefabricated part processing device for railways, can directly replace a concrete pouring process in a railway construction process with a cement prefabricated part for installation, is convenient to construct, is not easy to cause environmental pollution on a construction site, has high dimensional precision, is convenient to improve the construction efficiency, can enable a prefabricated part to be more uniform and thorough in grouting in the grouting process, is not easy to cause leakage, can greatly improve the quality of a finished product, has a reasonable and practical structure, and is beneficial to popularization and application.
In order to achieve the purpose, the invention provides a railway cement prefabricated part processing device which comprises a prefabricated mould and a grouting device, wherein the prefabricated mould comprises an upper pressing mould, a lower pressing mould, an edge stress groove, a mortar containing groove, a limiting sealing step, a limiting sealing groove, a mortar overflow groove and a mortar forming convex block, a plurality of edge stress grooves are formed in the outer side surface of the lower pressing mould, the mortar containing groove with a vertically upward opening is formed in the lower pressing mould, a plurality of limiting sealing steps are formed in the outer side of the opening edge of the mortar containing groove, the upper pressing mould is correspondingly arranged right above the lower pressing mould, the limiting sealing groove is formed in the bottom of the upper pressing mould, the mortar overflow groove is formed in the top of the limiting sealing step, and a plurality of mortar forming convex blocks are formed in the bottom of the lower pressing mould; the grouting device comprises a base plate, a mortar tank, a mortar conveying pump, a conveying pipe, a lifting guide rail, an electric lifting block, an electric telescopic support, mortar branch pipes, lifting plates, a rotary motor, a mortar conveying rotating shaft and stirring fan blades, wherein the mortar tank is arranged on the left side of the top of the base plate, the top of the mortar tank is provided with the mortar conveying pump, the conveying pipe is connected to the mortar conveying pump, the lifting guide rail is arranged on the right side of the mortar tank, the electric lifting block is arranged on the lifting guide rail, the electric telescopic support is arranged on the electric lifting block, the lifting plates are arranged on the electric telescopic support, the plurality of rotary motors are arranged in the lifting plates, the mortar conveying rotating shaft is arranged at the bottom of each rotary motor, the side of the mortar conveying rotating shaft is provided with the stirring fan blades, the mortar branch pipes are connected to the mortar conveying rotating shaft, and the mortar branch pipes are connected with the conveying pipe.
Preferably, the number of the limiting sealing steps is at least two, the limiting sealing steps are vertically stacked, and the limiting sealing steps are uniformly arranged on the edge of an opening of the mortar containing groove in a surrounding mode.
Preferably, the position of the limit sealing groove corresponds to the position of the limit sealing step up and down, the limit sealing groove and the limit sealing step are mutually matched, and the mortar overflow groove is a groove with a vertically downward opening.
Preferably, the number of the mortar forming convex blocks is multiple, the mortar forming convex blocks are uniformly distributed in the limiting sealing grooves side by side, the positions of the mortar forming convex blocks correspond to the mortar accommodating grooves up and down, and the thickness of the mortar forming convex blocks is smaller than the depth of the mortar accommodating grooves.
Preferably, the lifting guide rails are vertically and upwards arranged, the number of the lifting guide rails is at least two, the electric telescopic support is horizontally arranged, and the lifting plate is horizontally arranged at the rightmost end of the electric telescopic support.
Preferably, the number of the rotating motors is large, the rotating motors are uniformly distributed at the bottom of the lifting plate, a slurry conveying groove is formed in the slurry conveying rotating shaft, and a distance sensor is arranged at the bottom of the lifting plate.
Preferably, the defeated thick liquid rotation axis sets up vertically downwards, stirring fan blade's quantity has a plurality ofly, stirring fan blade evenly encircles the bottom that distributes at defeated thick liquid rotation axis, stirring fan blade is detachable installation.
The invention has the beneficial effects that: the invention combines an upper pressing die, a lower pressing die, an edge stress groove, a mortar containing groove, a limiting sealing step, a limiting sealing groove, a mortar overflow groove and a mortar forming convex block together, the mortar containing groove can quantitatively take mortar to prevent waste after experimental optimization, the limiting sealing step and the limiting sealing groove are mutually matched to effectively prevent the mortar from overflowing outwards during pressing to ensure the integral shape of a prefabricated part, the mortar overflow groove and the mortar forming convex block are mutually matched to press a proper shape of the prefabricated part, and the mortar overflow groove can temporarily store excessive mortar during the process Defeated stuff pump, conveyer pipe, rotating electrical machines, defeated thick liquid rotation axis, stirring fan blade, mortar branch pipe intercombination can change the mortar single-point into the equal defeated of multiple spot, can also make the more even of the mortar tiling of carrying through stirring fan blade simultaneously, and the lifting guide, electric lift piece, electric telescopic bracket intercombination can adjust the height and the position of carrying the mortar, promote the mortar conveying range.
The features and advantages of the present invention will be described in detail by embodiments in conjunction with the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a schematic structural diagram of a railway cement prefabricated part processing device of the invention;
FIG. 2 is a schematic diagram of a prefabricated mold structure of a prefabricated cement member processing device for railways, which is disclosed by the invention;
FIG. 3 is a schematic structural diagram of a grouting device of the railway cement prefabricated part processing device.
In the figure: 1-prefabricated mould, 2-grouting device, 11-upper pressing mould, 12-lower pressing mould, 13-edge stress groove, 14-mortar accommodating groove, 15-limit sealing step, 16-limit sealing groove, 17-mortar overflow groove, 18-mortar forming lug, 21-substrate, 22-mortar tank, 23-mortar conveying pump, 24-conveying pipe, 25-lifting guide rail, 26-electric lifting block, 27-electric telescopic support, 28-mortar branch pipe, 29-lifting plate, 30-rotating motor, 31-mortar conveying rotating shaft and 32-stirring fan blade.
[ detailed description ] A
Referring to fig. 1, 2 and 3, the invention relates to a railway cement prefabricated part processing device, which comprises a prefabricated mould 1 and a grouting device 2, wherein the prefabricated mould 1 comprises an upper pressing mould 11, a lower pressing mould 12, edge stress grooves 13, a mortar accommodating groove 14, a limiting sealing step 15, a limiting sealing groove 16, a mortar overflow groove 17 and a mortar forming convex block 18, the outer side surface of the lower pressing mould 12 is provided with a plurality of edge stress grooves 13, the lower pressing mould 12 is internally provided with the mortar accommodating groove 14 with a vertically upward opening, the outer side of the opening edge of the mortar accommodating groove 14 is provided with a plurality of limiting sealing steps 15, the upper pressing mould 11 is correspondingly arranged right above the lower pressing mould 12, the bottom of the upper pressing mould 11 is provided with the limiting sealing groove 16, the top of the limiting sealing step 15 is provided with the mortar overflow groove 17, the bottom of the lower pressing mould 12 is provided with a plurality of mortar forming convex blocks 18, the number of the limiting sealing steps 15 is at least two, the limiting sealing steps 15 are vertically overlapped, the limiting sealing steps 15 are uniformly arranged at the edge of an opening of the mortar containing groove 14 in a surrounding manner, the position of the limiting sealing groove 16 corresponds to the limiting sealing steps 15 up and down, the limiting sealing groove 16 is matched with the limiting sealing steps 15, the mortar overflow groove 17 is a groove with a vertically downward opening, a plurality of mortar forming convex blocks 18 are arranged, the mortar forming convex blocks 18 are uniformly distributed in the limiting sealing groove 16 side by side, the position of the mortar forming convex block 18 corresponds to the mortar containing groove 14 up and down, and the thickness of the mortar forming convex block 18 is smaller than the depth of the mortar containing groove 14; the grouting device 2 comprises a base plate 21, a mortar tank 22, a mortar conveying pump 23, a conveying pipe 24, a lifting guide rail 25, an electric lifting block 26, an electric telescopic support 27, a mortar branch pipe 28, a lifting plate 29, a rotating motor 30, a mortar conveying rotating shaft 31 and stirring fan blades 32, wherein the mortar tank 22 is arranged on the left side of the top of the base plate 21, the mortar conveying pump 23 is arranged on the top of the mortar tank 22, the conveying pipe 24 is connected onto the mortar conveying pump 23, the lifting guide rail 25 is arranged on the right side of the mortar tank 22, the electric lifting block 26 is arranged on the lifting guide rail 25, the electric telescopic support 27 is arranged on the electric lifting block 26, the lifting plate 29 is arranged on the electric telescopic support 27, a plurality of rotating motors 30 are arranged in the lifting plate 29, the mortar conveying rotating shaft 31 is arranged at the bottom of the rotating motor 30, and a plurality of stirring fan blades 32 are arranged on the side surface of the mortar conveying rotating shaft 31, defeated thick liquid rotation axis 31 is last to be connected with mortar branch pipe 28, mortar branch pipe 28 links to each other with conveyer pipe 24, lift guide 25 is vertical upwards to be set up, the quantity of the guide rail of lift has two at least, electronic telescopic bracket 27 level sets up, lifter plate 29 level sets up the rightmost end at electronic telescopic bracket 27, rotating electrical machines 30's quantity has manyly, rotating electrical machines 30 evenly distributed is in lifter plate 29's bottom, set up defeated thick liquid groove in the defeated thick liquid rotation axis 31, lifter plate 29's bottom is provided with apart from the inductor, defeated thick liquid rotation axis 31 is vertical to be set up downwards, stirring fan blade 32's quantity has a plurality ofly, stirring fan blade 32 evenly encircles the bottom of distributing at defeated thick liquid rotation axis 31, stirring fan blade 32 is detachable installation.
According to the invention, the upper pressing die 11, the lower pressing die 12, the edge stress groove 13, the mortar containing groove 14, the limiting sealing step 15, the limiting sealing groove 16, the mortar overflow groove 17 and the mortar forming bump 18 are combined together, through experimental optimization, the mortar containing groove 14 can quantitatively take and use mortar to prevent waste, the limiting sealing step 15 and the limiting sealing groove 16 are mutually matched to effectively prevent the mortar from overflowing outwards during pressing, so that the integral shape of a prefabricated part is ensured, the mortar overflow groove 17 and the mortar forming bump 18 are mutually matched to press a proper prefabricated part shape, and the mortar overflow groove 17 can temporarily store redundant mortar in the process. The invention can directly replace the concrete pouring process in the railway construction process with the installation of the cement prefabricated member, has convenient construction, high dimensional precision and convenient construction efficiency, and is not easy to cause environmental pollution on the construction site. According to the invention, the base plate 21, the mortar tank 22, the slurry conveying pump 23, the conveying pipe 24, the lifting guide rail 25, the electric lifting block 26, the electric telescopic support 27, the mortar branch pipe 28, the lifting plate 29, the rotating motor 30, the slurry conveying rotating shaft 31 and the stirring fan blades 32 are combined together, through experimental optimization, single-point conveying of mortar can be changed into multi-point uniform conveying by combining the mortar tank 22, the slurry conveying pump 23, the conveying pipe 24, the rotating motor 30, the slurry conveying rotating shaft 31, the stirring fan blades 32 and the mortar branch pipe 28, and meanwhile, the conveyed mortar can be more uniformly paved through the stirring fan blades 32, the lifting guide rail 25, the electric lifting block 26 and the electric telescopic support 27 are combined with each other, so that the height and the position of conveying the mortar can be adjusted, and the mortar conveying range is widened. The grouting device can enable the grouting of the prefabricated part to be more uniform and thorough in the grouting process, avoids the possibility of generating leakage, can greatly improve the quality of a finished product, has a reasonable and practical structure, and is beneficial to popularization and application.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (6)
1. The utility model provides a cement prefab processingequipment for railway which characterized in that: the mortar casting device comprises a prefabricated mould (1) and a grouting device (2), wherein the prefabricated mould (1) comprises an upper pressing mould (11), a lower pressing mould (12), an edge stress groove (13), a mortar accommodating groove (14), a limiting sealing step (15), a limiting sealing groove (16), a mortar overflow groove (17) and a mortar forming convex block (18), a plurality of edge stress grooves (13) are arranged on the outer side surface of the lower pressing die (12), a mortar accommodating groove (14) with a vertical upward opening is arranged in the lower pressing die (12), a plurality of limiting sealing steps (15) are arranged on the outer side of the opening edge of the mortar accommodating groove (14), the upper pressing die (11) is correspondingly arranged right above the lower pressing die (12), a limiting sealing groove (16) is arranged at the bottom of the upper pressing die (11), the top of the limit sealing step (15) is provided with a mortar overflow groove (17), the bottom of the lower pressing die (12) is provided with a plurality of mortar forming convex blocks (18); the grouting device (2) comprises a base plate (21), a mortar tank (22), a mortar conveying pump (23), a conveying pipe (24), lifting guide rails (25), an electric lifting block (26), an electric telescopic support (27), mortar branch pipes (28), lifting plates (29), rotating motors (30), a mortar conveying rotating shaft (31) and stirring fan blades (32), wherein the mortar tank (22) is arranged on the left side of the top of the base plate (21), the mortar conveying pump (23) is arranged on the top of the mortar tank (22), the conveying pipe (24) is connected onto the mortar conveying pump (23), the lifting guide rails (25) are arranged on the right side of the mortar tank (22), the electric lifting block (26) is installed on the lifting guide rails (25), the electric telescopic support (27) is installed on the electric telescopic support (27), the lifting plates (29) are installed on the electric telescopic support (27), and a plurality of rotating motors (30) are arranged in the lifting plates (29), defeated thick liquid rotation axis (31) is installed to rotating electrical machines (30) bottom, defeated thick liquid rotation axis (31) side is provided with a plurality of stirring fan blade (32), be connected with mortar branch pipe (28) on defeated thick liquid rotation axis (31), mortar branch pipe (28) link to each other with conveyer pipe (24), the quantity of rotating electrical machines (30) has manyly, rotating electrical machines (30) evenly distributed is in the bottom of lifter plate (29), set up defeated thick liquid groove in defeated thick liquid rotation axis (31), the bottom of lifter plate (29) is provided with apart from the inductor.
2. A precast concrete unit for railway use according to claim 1, wherein: the number of the limiting sealing steps (15) is at least two, the limiting sealing steps (15) are vertically stacked, and the limiting sealing steps (15) are uniformly arranged on the edge of an opening of the mortar accommodating groove (14) in a surrounding mode.
3. A precast concrete unit for railway use according to claim 1, wherein: the position of the limiting sealing groove (16) is in an up-and-down corresponding relation with the limiting sealing step (15), the limiting sealing groove (16) is matched with the limiting sealing step (15), and the mortar overflow groove (17) is a groove with a vertically downward opening.
4. A precast concrete unit processing device for railway use according to claim 1, wherein: the mortar forming device is characterized in that the mortar forming convex blocks (18) are multiple in number, the mortar forming convex blocks (18) are evenly distributed in the limiting sealing grooves (16) side by side, the positions of the mortar forming convex blocks (18) correspond to the mortar accommodating grooves (14) up and down, and the thickness of the mortar forming convex blocks (18) is smaller than the depth of the mortar accommodating grooves (14).
5. A precast concrete unit for railway use according to claim 1, wherein: the lifting guide rails (25) are vertically and upwards arranged, the number of the lifting guide rails is at least two, the electric telescopic support (27) is horizontally arranged, and the lifting plate (29) is horizontally arranged at the rightmost end of the electric telescopic support (27).
6. A precast concrete unit processing device for railway use according to claim 1, wherein: defeated thick liquid rotation axis (31) vertical downward setting, the quantity of stirring fan blade (32) has a plurality ofly, stirring fan blade (32) evenly encircles the bottom that distributes at defeated thick liquid rotation axis (31), stirring fan blade (32) are detachable installation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710403860.3A CN107127865B (en) | 2017-06-01 | 2017-06-01 | Cement prefabricated part machining device for railway |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710403860.3A CN107127865B (en) | 2017-06-01 | 2017-06-01 | Cement prefabricated part machining device for railway |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107127865A CN107127865A (en) | 2017-09-05 |
| CN107127865B true CN107127865B (en) | 2022-08-19 |
Family
ID=59735099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710403860.3A Active CN107127865B (en) | 2017-06-01 | 2017-06-01 | Cement prefabricated part machining device for railway |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107127865B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111395135B (en) * | 2020-03-27 | 2020-11-10 | 河北冀通路桥建设有限公司 | Concrete filling device for road restoration |
| CN111705568B (en) * | 2020-06-30 | 2021-12-17 | 中咨数据有限公司 | Construction method for smart city construction rail traffic engineering |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2415902Y (en) * | 2000-04-12 | 2001-01-24 | 程延平 | Concrete structural member forming machine |
| CN2642483Y (en) * | 2003-06-12 | 2004-09-22 | 刘建平 | Double layer composite film for dynamic pulp formation |
| US9248775B2 (en) * | 2011-04-05 | 2016-02-02 | Victor L. McGowen | Portable fluid storage system |
| CN204450839U (en) * | 2015-01-30 | 2015-07-08 | 国家电网公司 | Concrete sample make production line |
| CN205928969U (en) * | 2016-08-24 | 2017-02-08 | 黄河科技学院 | Concrete mortar sample make -up machine |
| CN106738291B (en) * | 2017-01-24 | 2022-07-08 | 中建八局第一建设有限公司 | Movable mortar building block preparation dolly |
-
2017
- 2017-06-01 CN CN201710403860.3A patent/CN107127865B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107127865A (en) | 2017-09-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205219397U (en) | Ferry -boat formula precast concrete of central authorities component production line | |
| CN107127865B (en) | Cement prefabricated part machining device for railway | |
| CN110509396B (en) | Laminated slab, laminated slab production equipment and laminated slab production method | |
| CN201169003Y (en) | Multifunctional full-automatic heat insulation block shaper | |
| CN111844352A (en) | Construction process for prefabricating mechanical high-efficiency guardrail | |
| CN204221939U (en) | A kind of precast concrete cable channel cover plate mold system | |
| CN205889492U (en) | Prefabricated device of concrete support | |
| CN208533556U (en) | A kind of combination unit poured convenient for mixed tower blower foundation | |
| CN206926053U (en) | A kind of railway cement prefab processing unit (plant) | |
| CN111360972A (en) | Double-block type sleeper cloth slurry blocking device | |
| CN215282436U (en) | Novel curb processing is with shaping device | |
| CN214871425U (en) | Concrete prefabricated part mould with three-dimensional positioning slurry leakage prevention plate | |
| CN216329003U (en) | External wall panel forming die | |
| CN106142339A (en) | A kind of automatic production line of mechanical presses molding prestressed concrete base plate | |
| CN113339055B (en) | Filling body pouring and curing device and using method thereof | |
| CN213226755U (en) | Assembled building mould for wallboard | |
| CN115056323A (en) | High-precision track beam machining device and method | |
| CN114932622A (en) | Prefabricated inner wallboard preparation process | |
| CN206928146U (en) | A kind of railway cement prefabricated component | |
| CN211492131U (en) | Feeding device for prefabricating concrete square pile | |
| CN211164488U (en) | Concrete superimposed sheet mould | |
| CN2855677Y (en) | Vacuum mould sleeve device of charcoal formation machine | |
| CN206926068U (en) | A kind of railway cement prefabricated component grouting device | |
| CN203994199U (en) | Plaster concrete block machine | |
| CN205908016U (en) | Heavy grade cast in situ concrete inclined roof board formwork system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A processing device for cement prefabricated parts for railway Effective date of registration: 20230111 Granted publication date: 20220819 Pledgee: Henggang sub branch of Zhejiang Haiyan Rural Commercial Bank Co.,Ltd. Pledgor: JIAXING WANGZU INDUSTRIAL CO.,LTD. Registration number: Y2023330000108 |