CN107127024A - A kind of ceramic raw material automation control system - Google Patents
A kind of ceramic raw material automation control system Download PDFInfo
- Publication number
- CN107127024A CN107127024A CN201710354609.2A CN201710354609A CN107127024A CN 107127024 A CN107127024 A CN 107127024A CN 201710354609 A CN201710354609 A CN 201710354609A CN 107127024 A CN107127024 A CN 107127024A
- Authority
- CN
- China
- Prior art keywords
- raw material
- mud
- ball mill
- water
- addition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
- B02C17/186—Adding fluid, other than for crushing by fluid energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Disintegrating Or Milling (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses a kind of ceramic raw material automation control system, according to default material-mud parameter information, it is determined that the amount of the raw material of required addition and also need to addition water, charging is automatically controlled according to the amount of the raw material of required addition, the water being added as needed on, which is automatically controlled, to add water, and ball mill operation is automatically controlled based on material-mud parameter information, so as to realize the charging for automatically controlling ball mill, add water and run, manual control is avoided to cause the problem of error is big, meet ball milling mud moisture content, stable Ball-milling Time and power consumption, and it also can ensure that quality of mud fluid obtained by ball milling, improve production efficiency and production technology quality.In addition, based on automation charging and the realization added water, so that enterprises using the labor amount is decreased, reduction recruitment risk and employment cost.
Description
Technical field
The present invention relates to ceramic technology field, more particularly to a kind of ceramic raw material automation control system.
Background technology
Ceramic mud material is that stone flour, sand, mud and chemical industry additive are mixed according to a certain ratio, and is carried out by ball mill
Obtained from ball milling.
Because the raw material variety needed for ball milling is more, moisture content, granularity it is each inconsistent, and existing conventional control all passes through
Hand stock, due to the inconsistency of raw material discrepancy ball mill moisture determination, causes moisture content in ball mill, fineness all can not be accurate
Control, so as to further extend Ball-milling Time, increases ball milling power consumption, and also directly affect the quality of final material-mud can not be straight
Scoop out and use subsequent processing.
The content of the invention
The present invention solves the technical problem of how Automated condtrol ball mill charging, add water and automate fortune
OK.
In order to solve the above technical problems, there is provided a kind of ceramic raw material Automated condtrol for the first aspect of the embodiment of the present invention
System, the ceramic raw material automation control system includes microprocessor and the laser electrically connected respectively with the microprocessor
Detection device, feeding machine, automatic watering equipment, ball mill, wherein：The microprocessor obtains default material-mud parameter letter
Breath, according to the material-mud parameter information, it is determined that the amount of the raw material of required addition, and refer to feeding machine output feeding
Order, the parameter information at least includes the moisture content of material-mud component content and material-mud；The feeding machine is based on described feed
Material instruction weighs raw material and adds the ball mill；The laser detection equipment detects the water content of every kind of raw material, and will be described
Testing result feeds back to the microprocessor；The microprocessor is according to the moisture content of the material-mud, the raw material of the addition
Amount and every kind of raw material water content, it is determined that the water of addition is also needed to, based on the water for also needing to addition to institute
State automatic watering equipment and export the instruction that adds water；The automatic watering equipment is based on the instruction that adds water and added from ball mill described in trend
Water；The microprocessor is based on the material-mud parameter information and exports ball milling control instruction, the ball mill to the ball mill
According to the ball milling control instruction automatic running with to raw material progress ball milling.
Wherein, the feeding machine weighs result to microprocessor feedback.
Wherein, the ceramic raw material automation control system also includes display device, and the display device shows institute in real time
State the state parameter of ball mill.
Wherein, the state parameter of the ball mill includes the current power consumption information of ball mill, current information, Ball-milling Time letter
At least one of breath, the amount of the raw material of addition, water, the granularity of current raw material and the moisture content information of addition.
The beneficial effect that the technical scheme that the present invention is provided exists compared with prior art is：It is different from the feelings of prior art
Condition, the present invention is according to default material-mud parameter information, it is determined that the amount of the raw material of required addition and the water of addition is also needed to,
Charging is automatically controlled according to the amount of the raw material of required addition, the water being added as needed on, which is automatically controlled, to add water, and based on mud
Material parameter information automatically controls ball mill operation, automatically controls the charging of ball mill so as to realize, adds water and run, it is to avoid artificial
Control causes the problem of error is big, meets ball milling mud moisture content, stable Ball-milling Time and power consumption, and also can ensure that ball milling
Gained quality of mud fluid, improves production efficiency and production technology quality.In addition, based on automation charging and the realization added water, so that
Decrease enterprises using the labor amount, reduction recruitment risk and employment cost.
Brief description of the drawings
Fig. 1 is a kind of structural representation of ceramic raw material automation control system provided in an embodiment of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.
In describing below, in order to illustrate rather than in order to limit, give the explanation schematic diagram of many technical characteristics, so as to
Cut thoroughly and understand the embodiment of the present invention.However, it will be clear to one skilled in the art that in other realities of these no details
The present invention can also be realized by applying in example.In other situations, the detailed description to well-known method is omitted, so as not to it is unnecessary
Details hinder description of the invention.
Refering to Fig. 1, Fig. 1 shows the structural representation of spray tower powder automated system provided in an embodiment of the present invention,
For convenience of description, Fig. 1 illustrate only the part related to the embodiment of the present invention, the ceramic raw material Automated condtrol of Fig. 1 examples
100 include microprocessor 11 and the laser detection equipment 12, feeding machine 13, the automatic watering that are electrically connected respectively with microprocessor 11
Equipment 14 and ball mill 15, wherein：
Microprocessor 11 obtains default material-mud parameter information, according to material-mud parameter information, it is determined that required addition
Raw material amount, and to feeding machine 13 output feeding instruction, parameter information at least include material-mud component content and material-mud
Moisture content.
Wherein, material-mud parameter information here at least includes the moisture content of material-mud component content and material-mud.When
So, other specification information can also be included.
It should be noted that system can prestore, different material-muds and its corresponding parameter information of difference, are carrying out ball
Before mill, first according to the technological requirement of ball milling slurry, corresponding material-mud parameter information is selected to be used as basic parameter.
According to the parameter information of material-mud, it is possible to know the component content of material-mud, it may thereby determine that acquisition is predetermined
The amount of the raw material of addition needed for the material-mud of amount.The content of stone flour is 20%, sand 40%, mud 20%, chemical industry in such as material-mud
Additive A is that 5%, B is that 8%, C is that 6%, D is 1%, it is assumed that to obtain 2 tons of material-mud, then can be true according to component ratio
Addition needed for fixed every kind of raw material.Respectively 0.4 ton of stone flour, husky 0.8 ton, 0.4 ton of mud, 0.1 ton of chemical industry additive A, B0.16
Ton, C0.12 tons and D0.02 tons, by that analogy.
The amount of every kind of raw material of addition required for microprocessor 11 is determined, i.e., to feeding machine output feeding instruction, feeding refers to
Order indicates the desired amount of raw material of addition.Wherein, feeding instruction here can be multiple instruction, defeated to different feeding machines respectively
Go out different feedings instructions or a feeding instruction, indicated in it including multiple different raw material feedings, to different
Feeding machine sends different feedings and indicated.
Feeding machine 13 is based on feeding instruction and weighs raw material addition ball mill 15.
Laser detection equipment 12 detects the water content of every kind of raw material, and testing result is fed back into microprocessor 11.
Laser detection equipment 12 carries out moisture content detection to every kind of raw material, and testing result is fed back into microprocessor 11.
Microprocessor 11 is according to the moisture content of material-mud, the amount of the raw material of addition and the water content of every kind of raw material, really
Surely the water of addition is also needed to, the instruction that adds water is exported to automatic watering equipment 14 based on the water for also needing to add.
The amount of the raw material of addition needed for above having determined, and further obtain the water content of every kind of raw material, base
In the moisture content of material-mud, it is possible to it is determined that also needing to the water additionally added again.The wherein extra water=mud added again
Expect the water content of addition × raw material of moisture content × material-mud total amount-∑ raw material, such as, the final moisture content of material-mud is
Total water content of whole raw materials and the summation of extra amount of water.
Moisture content than material-mud described above is 40%, then 2 tons of material-mud water is 0.8 ton, the moisture content of raw material
Respectively stone flour 10%, sand 20%, mud 30%, chemical industry additive A 10%, B20%, C20%, D40%, the then total water of each raw material
Amount：Stone flour is (0.4 × 0.1=0.04) ton, sand (0.8 × 0.2=0.16) ton, mud (0.4 × 0.3=0.12) ton, and chemical industry adds
Plus agent A (0.1 × 0.1=0.01) ton, B (0.16 × 0.2=0.032) ton, C (0.12 × 0.2=0.024) tons and D (0.02
× 0.4=0.008) ton, all raw material total Water sum 0.04+0.16+0.12+0.01+0.032+0.024+0.008=
0.394 ton, then the water for also needing to addition is 0.8-0.394=0.406 tons.
On the basis of it is determined that also needing to the water of addition, microprocessor 11 exports the finger that adds water to automatic watering equipment 14
Order, with the water of addition needed for controlling automatic watering equipment to ball mill 15 automatically addition.
Automatic watering equipment 14 is based on adding water instructing and added water from trend ball mill 15.
Microprocessor 11 is based on material-mud parameter information and exports ball milling control instruction to ball mill 15, and ball mill 15 is according to ball
Control instruction automatic running is ground to carry out ball milling to raw material.
Wherein, the parameter information of material-mud, can further include the fineness of material in material-mud, and system is based on mud
The technological requirement of material, it is determined that the ball-milling technology requirements such as the time of ball milling, the power of ball milling are needed, so as to control ball mill to transport automatically
Row, shutdown so that the material-mud handled through ball mill disclosure satisfy that technological requirement.
Wherein, the instruction of the feeding of feeding machine 13 weighs raw material, and weighs result to the feedback of microprocessor 11.
Please continue to refer to Fig. 1, in another embodiment, ceramic raw material automation control system 100 of the invention is also wrapped
Display device 16 is included, display device 16 shows the state parameter of ball mill 15 in real time.
Wherein, the state parameter of ball mill 15 includes but is not limited to be the current power consumption information of ball mill, current information, ball
Time consuming information, the amount of the raw material of addition, water, the granularity of current raw material and the moisture content information of addition.
In addition, display device 16 can also further show the amount of every kind of raw material of addition, and every kind of raw material moisture content
Content information etc..
The detailed description for the ceramic raw material automation control system that the embodiments of the present invention are provided, it will be understood that this
Inventive embodiments are according to default material-mud parameter information, it is determined that the amount of the raw material of required addition and also needing to the water of addition
Amount, automatically controls charging, the water being added as needed on, which is automatically controlled, to add water according to the amount of the raw material of required addition, and based on mud
Slurry parameter information automatically controls ball mill operation, automatically controls the charging of ball mill so as to realize, adds water and run, it is to avoid people
Cause the problem of error is big for control, meet ball milling mud moisture content, stable Ball-milling Time and power consumption, and also can ensure that ball
Mill gained quality of mud fluid, improves production efficiency and production technology quality.In addition, based on automation charging and the realization that adds water, from
And enterprises using the labor amount is decreased, reduction recruitment risk and employment cost.
The foregoing is only the principle of the invention and embodiment are made in conjunction with specific embodiments further specifically
It is bright, it is impossible to assert that the specific implementation of the present invention is confined to these explanations, be only intended to help to understand the present invention method and its
Core concept；For general technical staff of the technical field of the invention, before present inventive concept is not departed from
Put, equivalent structure or equivalent flow conversion that every utilization description of the invention and accompanying drawing content are made, or directly or indirectly
Other related technical fields are used in, the scope of patent protection of the present invention should be all considered as belonging to.
Claims (4)
1. a kind of ceramic raw material automation control system, it is characterised in that the ceramic raw material automation control system includes micro-
Processor and the laser detection equipment electrically connected respectively with the microprocessor, feeding machine, automatic watering equipment, ball mill,
Wherein：
The microprocessor obtains default material-mud parameter information, according to the material-mud parameter information, it is determined that required add
Plus raw material amount, and to the feeding machine output feeding instruction, the parameter information at least include material-mud component content with
And the moisture content of material-mud；
The feeding machine is based on feeding instruction and weighs the raw material addition ball mill；
The laser detection equipment detects the water content of every kind of raw material, and the testing result is fed back into the microprocessor
Device；
The microprocessor contains according to the moisture content of the moisture content of the material-mud, the amount of the raw material of the addition and every kind of raw material
Amount, it is determined that also needing to the water of addition, the finger that adds water is exported based on the water for also needing to addition to the automatic watering equipment
Order；
The automatic watering equipment is based on the instruction that adds water and added water from ball mill described in trend；
The microprocessor is based on the material-mud parameter information and exports ball milling control instruction, the ball mill to the ball mill
According to the ball milling control instruction automatic running with to raw material progress ball milling.
2. ball mill automated system according to claim 1, it is characterised in that the feeding machine is to the microprocessor
Feedback weighs result.
3. ceramic raw material automation control system according to claim 1, it is characterised in that the ceramic raw material automation
Control system also includes display device, and the display device shows the state parameter of the ball mill in real time.
4. ceramic raw material automation control system according to claim 3, it is characterised in that the state ginseng of the ball mill
Number include the current power consumption information of ball mill, current information, Ball-milling Time information, addition raw material amount, add water, when
At least one of granularity and moisture content information of preceding raw material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710354609.2A CN107127024A (en) | 2017-05-19 | 2017-05-19 | A kind of ceramic raw material automation control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710354609.2A CN107127024A (en) | 2017-05-19 | 2017-05-19 | A kind of ceramic raw material automation control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107127024A true CN107127024A (en) | 2017-09-05 |
Family
ID=59731987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710354609.2A Pending CN107127024A (en) | 2017-05-19 | 2017-05-19 | A kind of ceramic raw material automation control system |
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| Country | Link |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921637A (en) * | 2020-09-28 | 2020-11-13 | 佛山市博晖机电有限公司 | Slurry management method and system |
| CN112326944A (en) * | 2020-11-04 | 2021-02-05 | 广东铁甲软件***有限公司 | Ceramic raw material detection equipment and detection control method thereof |
| CN112588424A (en) * | 2020-10-19 | 2021-04-02 | 湖州师范学院 | Ball milling and pulverizing system effective control method based on cloud intelligent model |
| WO2023047344A1 (en) * | 2021-09-23 | 2023-03-30 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Apparatus and method for making finished or semi-finished ceramic products |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921637A (en) * | 2020-09-28 | 2020-11-13 | 佛山市博晖机电有限公司 | Slurry management method and system |
| CN112588424A (en) * | 2020-10-19 | 2021-04-02 | 湖州师范学院 | Ball milling and pulverizing system effective control method based on cloud intelligent model |
| CN112326944A (en) * | 2020-11-04 | 2021-02-05 | 广东铁甲软件***有限公司 | Ceramic raw material detection equipment and detection control method thereof |
| CN112326944B (en) * | 2020-11-04 | 2023-09-22 | 广东铁甲软件***有限公司 | Ceramic raw material detection equipment and detection control method thereof |
| WO2023047344A1 (en) * | 2021-09-23 | 2023-03-30 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Apparatus and method for making finished or semi-finished ceramic products |
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Application publication date: 20170905 |
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