CN107010265B - Full-automatic bobbin yarn woven bag packaging system and intelligent logistics system - Google Patents
Full-automatic bobbin yarn woven bag packaging system and intelligent logistics system Download PDFInfo
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- CN107010265B CN107010265B CN201710404643.6A CN201710404643A CN107010265B CN 107010265 B CN107010265 B CN 107010265B CN 201710404643 A CN201710404643 A CN 201710404643A CN 107010265 B CN107010265 B CN 107010265B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
- B65B35/405—Arranging and feeding articles in groups by reciprocating or oscillatory pushers linked to endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
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- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
The invention discloses a full-automatic cone yarn woven bag packaging system and an intelligent logistics system, wherein the system comprises: the automatic package bag opening and covering device for the package bag for the package yarn and the automatic package yarn arranging device with the buffer function comprise an arranging platform, wherein the arranging platform comprises two areas which are respectively a buffer area and an arranging area; the buffer area is connected with the conveying mechanism, and a position sensor is arranged at the joint of the buffer area and the conveying mechanism and is connected with the controller, and the position sensor is used for detecting position signals of the bobbin yarn on the conveying mechanism in real time and conveying the position signals to the controller. According to the invention, the L-shaped push plate is used for preventing the bobbin yarn on the conveying mechanism from being continuously uploaded to the buffer area when the conveying mechanism does not need to stop, so that the time can be saved and the efficiency can be improved finally.
Description
Technical Field
The invention belongs to the field of automation, and particularly relates to a full-automatic cone yarn woven bag packaging system and an intelligent logistics system.
Background
The automatic bag opening and sleeving equipment currently seen on the market is not suitable for package of cone yarns, and is mostly used for package of granular objects. The cone yarn is formed by winding yarns on a yarn shaft, and single cone yarn needs to be packaged by a plastic film so as to keep the preset water content in the yarns, so that the subsequent packaging is facilitated, after the single yarn packaging is finished, the cone yarn needs to be stacked into a plurality of rows and columns for packaging in a whole bag according to the requirements of customers, and the traditional mode is that the cone yarn woven bags are manually filled, so that the efficiency is low. At present, no equipment is available in the packaging market for realizing the full-automatic bag opening and covering function, so that the packaging of the cone yarn cannot be fully automated, and manual participation is still needed.
In addition, in the automatic packaging process, the package needs to be automatically collected, and various modes such as 3×4,4×5 and the like are available according to the size of the woven bag and the package. The current aggregate mode is low in efficiency, has no temporary storage function, and cannot meet the requirements of automatic packaging of woven bags.
Disclosure of Invention
In order to overcome the defects in the prior art, a first object of the present invention is to provide a full-automatic package system for a yarn package, which can automatically support a bag for a yarn package, has high yarn package efficiency, can cache yarn and automatically align yarn, and improves yarn package efficiency.
The invention discloses a full-automatic cone yarn woven bag packaging system, which comprises: the automatic package bag opening and covering device for the package bag for the package yarn and the automatic package yarn arranging device with the buffer function comprise an arranging platform, wherein the arranging platform comprises two areas which are respectively a buffer area and an arranging area; the buffer area is connected with the conveying mechanism, and a position sensor is arranged at the joint of the buffer area and the conveying mechanism, the position sensor is connected with the controller, and the position sensor is used for detecting position signals of the bobbin yarn on the conveying mechanism in real time and conveying the position signals to the controller;
the buffer area and the whole row area are respectively areas surrounded by the push plate, and are communicated by a cone yarn channel; the two sides of the cone yarn channel are provided with a first baffle and a second baffle, the first baffle is arranged at the cone yarn outlet, and the first baffle and the second baffle are used for preventing cone yarns from sliding off; the buffer area is also provided with a first push plate, a second push plate and a third push plate, and the first push plate, the second push plate and the third push plate are respectively connected with the controller through a first driving mechanism, a second driving mechanism and a third driving mechanism;
the first pushing plate and the second pushing plate are respectively arranged at two sides of the conveying mechanism, the second pushing plate is a transverse plate and can move along the second partition plate under the drive of the second driving mechanism, the third pushing plate is arranged at the relative position of the second pushing plate, and the first pushing plate and the third pushing plate are L-shaped plates formed by two side walls; when the position sensor detects that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first pushing plate to move, one side wall of the first pushing plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first pushing plate is used for pushing the cone yarn from the initial position to the second partition plate and then returning to the initial position; when the quantity of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism;
the arrangement area is also provided with a fourth push plate, the fourth push plate is connected with a fourth driving mechanism, and the fourth driving mechanism is connected with the controller; the outlet of the whole row area is connected with an automatic bag opening and sleeving device of the cone yarn woven bag; the fourth push plate is used for pushing the whole row of cone yarns from the cone yarn outlet to the cone yarn woven bags automatically opened by the automatic cone yarn woven bag opening and sleeving device under the drive of the fourth driving mechanism.
Further, the automatic bag opening and sleeving device for the cone yarn woven bags comprises a supporting frame, and a bag sucking disc, a bag opening mechanism and a bag opening mechanism are sequentially arranged along the supporting frame; the suction bag sucker is connected to the support frame through a connecting piece, and the connecting piece is connected with a fifth driving mechanism; the suction bag sucker is arranged above a bin for placing the cone yarn woven bag, is used for sucking up the cone yarn woven bag and moves to the bag opening mechanism along the support frame;
the bag opening mechanism comprises a sixth driving mechanism, a roller and a roller connected with the sixth driving mechanism; the roller and the roller move relatively and are used for driving the cone yarn woven bag to move to the bag supporting mechanism and enabling the cone yarn woven bag opening to open;
the bag supporting mechanism comprises a seventh driving mechanism, a bag supporting lower sucker, a bag supporting upper sucker and two supporting plates, wherein the bag supporting lower sucker, the bag supporting upper sucker and the two supporting plates are respectively connected with the seventh driving mechanism; the lower suction cup of the bag support moves downwards and the upper suction cup of the bag support moves upwards to support the cone yarn woven bag together, or any suction cup of the lower suction cup of the bag support and the upper suction cup of the bag support is fixed to be not moved, and the other suction cup moves to support the cone yarn woven bag; the bag supporting lower sucker and the bag supporting upper sucker are also used for moving forwards together with the speed along the same direction until the seventh driving mechanism drives the two supporting plates to extend into the cone yarn woven bag; the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are respectively connected with the bag opening and covering controller.
Further, the supporting plate is a duck tongue supporting plate, and anti-slip points are arranged on the outer side of the supporting plate.
Further, the system also comprises a woven bag bearing plate, and the bag opening mechanism is arranged on the woven bag bearing plate.
Further, the system comprises a plurality of bin positions, wherein the bin positions are connected with an eighth driving mechanism, and the eighth driving mechanism is connected with a bag opening and covering controller; the bin is driven to move to the lower part of the suction bag sucker under the action of the eighth driving mechanism controlled by the bag opening and covering controller.
Further, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are all screw mechanisms, hydraulic cylinder mechanisms, air cylinder mechanisms or driving motors.
Further, the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are all screw mechanisms, hydraulic cylinder mechanisms, air cylinder mechanisms or driving motors.
Further, the conveying mechanism is a conveyer belt conveying mechanism.
Further, when the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the electromagnetic switches are connected with the controller.
Further, when the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are all air cylinder mechanisms, electromagnetic switches are also arranged on the air cylinder mechanisms, and the electromagnetic switches are connected with the bag opening and covering controller.
A second object of the present invention is to provide a smart logistics system.
The intelligent logistics system comprises the full-automatic cone yarn woven bag packaging system.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the buffer area is arranged to temporarily buffer the cone yarns, the cone yarns reaching the preset value form whole-row cone yarns, the controller controls the second driving mechanism to drive the second push plate to push the formed whole-row cone yarns to one side wall of the third push plate, and when the second push plate returns to the initial position, the other side wall of the third push plate pushes the whole-row cone yarns to the whole-row area through the cone yarn channel under the driving of the third driving mechanism, so that the efficiency of the whole cone yarns is improved;
(2) The invention also provides an L-shaped plate formed by two side walls, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first push plate to move, one side wall of the first push plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate is used for returning to the starting position after pushing the cone yarn to the second partition plate from the starting position, so that the conveying mechanism does not need to be stopped when the first push plate moves, and time can be saved and efficiency can be improved.
(3) The invention adopts the suction bag sucker to suck up the cone yarn woven bag and moves to the bag opening mechanism along the support frame under the driving action of the fifth driving mechanism; the bag opening mechanism drives the cone yarn woven bag to move to the bag opening mechanism and enables the cone yarn woven bag opening to open; the bag opening lower sucker in the bag opening mechanism moves downwards and the bag opening upper sucker moves upwards to open the cone yarn woven bag in a combined way, or any sucker of the bag opening lower sucker and the bag opening upper sucker is fixed to be not operated, and the other sucker moves to open the cone yarn woven bag; the lower bag supporting sucker and the upper bag supporting sucker are also used for moving forwards together along the same direction and at the same speed until the seventh driving mechanism drives the two supporting plates to extend into the cone yarn woven bag, so that the full-automatic woven bag supporting and covering function can be realized, and a solid foundation is laid for full-automatic cone yarn packaging.
(4) The anti-slip points are arranged on the outer sides of the supporting plates, so that the woven bag can be prevented from falling off after long-time use.
(5) The bag opening mechanism is arranged on the woven bag receiving plate, so that the rear end of the woven bag can be prevented from drooping downwards, and the woven bag is prevented from falling.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application.
Fig. 1 is a schematic structural view of an automatic bobbin yarn arraying device with a buffer function.
FIG. 2 is a schematic structural view of an automatic bag opening and covering device for a cone yarn woven bag;
FIG. 3 is a schematic diagram of a suction bag sucker of the automatic bag opening and sleeving device for a cone yarn woven bag;
wherein, 1, a conveyer belt; 2. a first cylinder; 3. a position sensor; 4. a first push plate; 5. a second cylinder; 6. a third cylinder; 7. a buffer area; 8. a second push plate; 9. a fourth cylinder; 10. an alignment area; 11. a cone yarn baffle; 12. a supporting plate; 13. a suction cup is arranged under the bag; 14. a sucker is arranged on the bag; 15. a support frame; 16. a woven bag receiving plate; 17. a roller; 18. a roller; 19. a cross plate; 20. a first connector; 21 supporting a base of a sucker below the bag; 22. a housing; 23. a bag bin; 24. a second connector; 25. a suction bag sucker; 26. a cone yarn woven bag; 27. a woven bag is placed in a first bin; 28. and a woven bag bin II.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The invention relates to a concrete structure of a full-automatic cone yarn woven bag packaging system, which comprises the following components: the automatic bag opening and covering device for the cone yarn woven bags and the automatic cone yarn arranging device with the buffer function.
The automatic bobbin yarn alignment device with the buffer function comprises an alignment platform, as shown in fig. 1, wherein the alignment platform comprises two areas, namely a buffer area 7 and an alignment area 10; the buffer area 7 is connected with the conveying mechanism, a position sensor 3 is arranged at the joint of the buffer area 7 and the conveying mechanism, the position sensor 3 is connected with the controller, and the position sensor 3 is used for detecting a position signal of the bobbin yarn on the conveying mechanism in real time and conveying the position signal to the controller;
the buffer area 7 and the whole row area 10 are areas surrounded by push plates respectively, and the buffer area 7 and the whole row area 10 are communicated by a cone yarn channel; the two sides of the cone yarn channel are provided with a first baffle and a second baffle, the first baffle is arranged at the cone yarn outlet, and the first baffle and the second baffle are used for preventing cone yarns from sliding off; the buffer area is also provided with a first push plate 4, a second push plate 8 and a third push plate, and the first push plate 4, the second push plate 8 and the third push plate are respectively connected with the controller through a first driving mechanism, a second driving mechanism and a third driving mechanism;
the first push plate 4 and the second push plate 8 are respectively arranged at two sides of the conveying mechanism, the second push plate 8 is a transverse plate and can move along the second partition plate under the drive of the second driving mechanism, the third push plate is arranged at the relative position of the second push plate, and the first push plate and the third push plate are L-shaped plates formed by two side walls; when the position sensor detects that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first pushing plate to move, one side wall of the first pushing plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first pushing plate is used for pushing the cone yarn from the initial position to the second partition plate and then returning to the initial position; when the quantity of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism;
the arrangement area is also provided with a fourth push plate, the fourth push plate is connected with a fourth driving mechanism, and the fourth driving mechanism is connected with the controller; the outlet of the whole row area is connected with an automatic bag opening and sleeving device of the cone yarn woven bag; the fourth push plate is used for pushing the whole row of cone yarns from the cone yarn outlet to the cone yarn woven bags automatically opened by the automatic cone yarn woven bag opening and sleeving device under the drive of the fourth driving mechanism.
As shown in fig. 2-3, the specific structure of the automatic bag opening and covering device for the cone yarn woven bag comprises:
the support 15 is provided with a bag sucking disc 35, a bag opening mechanism and a bag opening mechanism in sequence along the support 15; the suction bag sucker 35 is connected to the supporting frame 15 through a connecting piece, and the connecting piece is connected with a fifth driving mechanism; the suction bag sucker 35 is arranged above a bin for placing the cone yarn woven bag, and the suction bag sucker 35 is used for sucking up the cone yarn woven bag 26 and moving to the bag opening mechanism along the supporting frame 15.
Wherein the suction cup 35 is connected to the support frame 15 by a second connection member 24.
In another embodiment, the system includes a plurality of bins coupled to an eighth drive mechanism coupled to the bag-in-bag controller; the bin is driven to move to the lower part of the suction bag sucker under the action of the eighth driving mechanism controlled by the bag opening and covering controller. Therefore, the number of woven bags can be guaranteed, and the packaging efficiency of the cone yarns is improved.
For example: as shown in fig. 3, the system includes two positions, woven bag position one 27 and woven bag position two 28.
The woven bag bin one 27 and the woven bag bin two 28 are both arranged in the bag bin 23.
The outside of the pocket 23 is also provided with a housing 22, the housing 22 being intended to cover the whole mechanism, preventing yarn flying into the screw or some other mechanism, affecting its life.
The bag opening mechanism comprises a sixth driving mechanism, a roller 18 and a roller 17 which are connected with the sixth driving mechanism; the roller 18 and the roller 17 move relatively to drive the cone yarn woven bag 26 to move to the bag opening mechanism and open the cone yarn woven bag opening.
The bag supporting mechanism comprises a seventh driving mechanism, a bag supporting lower sucker 13, a bag supporting upper sucker 14 and two supporting plates 12 which are respectively connected with the seventh driving mechanism; the bag-supporting lower sucker 13 moves downwards and the bag-supporting upper sucker 14 moves upwards to support the cone yarn woven bag in a combined way, or any sucker of the bag-supporting lower sucker 13 and the bag-supporting upper sucker 14 is fixed to be not operated, and the other sucker moves to support the cone yarn woven bag; the bag-supporting lower sucker 13 and the bag-supporting upper sucker 14 are also used for moving forwards together with the speed along the same direction until the seventh driving mechanism drives the two supporting plates 12 to extend into the yarn-bobbin woven bag; the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are respectively connected with the bag opening and covering controller.
The suction cup 14 on the bag is also connected to the support frame 15 by a first connector 20.
The bag-supporting lower sucker 13 is arranged on a base 21 of the bag-supporting lower sucker.
In another embodiment, the stay plate 12 of the present invention is a duck tongue stay plate, and the outer side of the stay plate 12 is provided with anti-slip points. According to the invention, the anti-slip points are arranged on the outer sides of the supporting plates, so that the woven bag can be prevented from falling off after long-time use.
In another embodiment, the system further comprises a woven bag receiving plate 16, and the bag opening mechanism is arranged on the woven bag receiving plate 16. Therefore, the rear end of the woven bag can be prevented from drooping downwards, and the woven bag is prevented from falling.
Specifically, the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are all screw mechanisms, hydraulic cylinder mechanisms or driving motors.
The eighth driving mechanism is a screw mechanism, a hydraulic cylinder mechanism or a driving motor.
The automatic bag opening and sleeving device for the cone yarn woven bags also comprises a cone yarn baffle 11 which can realize two actions as follows: the baffle is in a vertical state when the woven bag is not in place, the baffle is in a horizontal state when the woven bag is in place, and the action of the cone yarn baffle is driven by adopting a rotary cylinder drive or a screw rod mechanism or a hydraulic cylinder mechanism or a driving motor.
The lower part of the supporting frame 15 is also provided with a transverse plate 19, and the transverse plate 19 is used for receiving the whole bag of yarn after the whole bag of yarn is packaged.
Wherein, the conveying mechanism is a conveyer belt conveying mechanism.
The conveying belt transmission mechanism is characterized in that:
(1) The motion is stable and noiseless, and impact and vibration can be buffered;
(2) The structure is simple, and the transmission distance is long;
(3) The manufacturing and the installation are simple, the maintenance is convenient, and the lubrication is not needed;
(4) Overload slipping can play a role in protection;
(5) The external dimension is large, the efficiency is low, the service life is short, and the transmission precision is not high.
The conveying mechanism may be a chain transmission mechanism or a gear transmission mechanism in addition to the conveyor belt conveying mechanism.
Wherein, first actuating mechanism, second actuating mechanism and third actuating mechanism are driving motor.
The fourth driving mechanism is a driving motor.
Besides the driving motor, the first driving mechanism, the second driving mechanism and the third driving mechanism can also be air cylinder mechanisms, and electromagnetic switches are arranged on the air cylinder mechanisms and connected with the controller.
The fourth driving mechanism is a cylinder mechanism, electromagnetic switches are arranged on the cylinder mechanism, and the electromagnetic switches are connected with the controller.
In the specific implementation process, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism can also be a hydraulic cylinder mechanism or a screw mechanism.
Taking the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism as cylinder mechanisms as examples:
the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are respectively a first cylinder 2, a second cylinder 5, a third cylinder 6 and a fourth cylinder 9.
Because the first push plate is designed into the L shape, the conveyor belt is not required to stop when the cylinder is pushed, so that the time is saved and the efficiency is improved. In addition, when the pushing-out of the first cylinder reaches the maximum stroke, the pushing plate on the first cylinder can not influence the pushing-out action of the second cylinder, namely, the pushing-out action and the pushing-out action of the first cylinder do not have mechanical interference. Similarly, the second cylinder and the third cylinder do not have interference. Therefore, the return time of the air cylinder can be saved, and the efficiency is improved.
The whole row and the rear end of the invention are connected with the packaging link of the woven bag, the woven bag array (such as 3 multiplied by 4) is required to be automatically taken out, opened and bagged from the time of packaging and pushing out the cheeses, during the period, the collecting device can continue to work, and finally, a plurality of (such as 9) cheeses temporarily stored on the device can be quickly packaged after the woven bag is completely sleeved. Because the aggregate link and the automatic bag taking, opening and bagging are synchronously carried out, the time can be saved and the packaging efficiency can be improved.
According to the invention, the buffer area is arranged to temporarily buffer the cone yarns, the cone yarns reaching the preset value form whole-row cone yarns, the controller controls the second driving mechanism to drive the second push plate to push the formed whole-row cone yarns to one side wall of the third push plate, and when the second push plate returns to the initial position, the other side wall of the third push plate pushes the whole-row cone yarns to the whole-row area through the cone yarn channel under the driving of the third driving mechanism, so that the efficiency of the whole cone yarns is improved;
the invention also provides an L-shaped plate formed by two side walls, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first push plate to move, one side wall of the first push plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate is used for returning to the starting position after pushing the cone yarn to the second partition plate from the starting position, so that the conveying mechanism does not need to be stopped when the first push plate moves, and time can be saved and efficiency can be improved.
The invention adopts the suction bag sucker to suck up the cone yarn woven bag and moves to the bag opening mechanism along the support frame under the driving action of the fifth driving mechanism; the bag opening mechanism drives the cone yarn woven bag to move to the bag opening mechanism and enables the cone yarn woven bag opening to open; the bag opening lower sucker in the bag opening mechanism moves downwards and the bag opening upper sucker moves upwards to open the cone yarn woven bag in a combined way, or any sucker of the bag opening lower sucker and the bag opening upper sucker is fixed to be not operated, and the other sucker moves to open the cone yarn woven bag; the lower bag supporting sucker and the upper bag supporting sucker are also used for moving forwards together along the same direction and at the same speed until the seventh driving mechanism drives the two supporting plates to extend into the cone yarn woven bag, so that the full-automatic woven bag supporting and covering function can be realized, and a solid foundation is laid for full-automatic cone yarn packaging.
The anti-slip points are arranged on the outer sides of the supporting plates, so that the woven bag can be prevented from falling off after long-time use.
The bag opening mechanism is arranged on the woven bag receiving plate, so that the rear end of the woven bag can be prevented from drooping downwards, and the woven bag is prevented from falling.
The invention relates to a full-automatic cone yarn woven bag packaging system, which comprises the following working principles:
the position sensor detects a position signal of the cone yarn on the conveying mechanism in real time and transmits the position signal to the controller, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller controls the first driving mechanism to drive the first push plate to move, one side wall of the first push plate stops the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate pushes the cone yarn to the second partition plate from the initial position and returns to the initial position;
when the quantity of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism;
simultaneously, the suction bag sucker sucks up the cone yarn woven bag and moves to the bag opening mechanism along the support frame under the driving action of the fifth driving mechanism;
the bag opening mechanism drives the cone yarn woven bag to move to the bag opening mechanism and enables the cone yarn woven bag opening to open;
the bag opening lower sucker in the bag opening mechanism moves downwards and the bag opening upper sucker moves upwards to open the cone yarn woven bag in a combined way, or any sucker of the bag opening lower sucker and the bag opening upper sucker is fixed to be not operated, and the other sucker moves to open the cone yarn woven bag; the bag supporting lower sucker and the bag supporting upper sucker are also used for moving forwards together with the speed along the same direction until the seventh driving mechanism drives the two supporting plates to extend into the cone yarn woven bag;
the fourth push plate pushes the whole row of cone yarns from the cone yarn outlet to the cone yarn woven bags automatically opened by the cone yarn woven bag automatic opening and bagging device under the drive of the fourth driving mechanism.
The invention also provides an intelligent logistics system which comprises the full-automatic cone yarn woven bag packaging system shown in the figures 1-3.
While the foregoing description of the embodiments of the present invention has been presented in conjunction with the drawings, it should be understood that it is not intended to limit the scope of the invention, but rather, it is intended to cover all modifications or variations within the scope of the invention as defined by the claims of the present invention.
Claims (9)
1. A fully automatic bobbin woven bag packaging system, comprising: the automatic package bag opening and covering device for the package bag for the package yarn and the automatic package yarn arranging device with the buffer function comprise an arranging platform, wherein the arranging platform comprises two areas which are respectively a buffer area and an arranging area; the buffer area is connected with the conveying mechanism, and a position sensor is arranged at the joint of the buffer area and the conveying mechanism, the position sensor is connected with the controller, and the position sensor is used for detecting position signals of the bobbin yarn on the conveying mechanism in real time and conveying the position signals to the controller;
the buffer area and the whole row area are respectively areas surrounded by the push plate, and are communicated by a cone yarn channel; the two sides of the cone yarn channel are provided with a first baffle and a second baffle, the first baffle is arranged at the cone yarn outlet, and the first baffle and the second baffle are used for preventing cone yarns from sliding off; the buffer area is also provided with a first push plate, a second push plate and a third push plate, and the first push plate, the second push plate and the third push plate are respectively connected with the controller through a first driving mechanism, a second driving mechanism and a third driving mechanism;
the first pushing plate and the second pushing plate are respectively arranged at two sides of the conveying mechanism, the second pushing plate is a transverse plate and can move along the second partition plate under the drive of the second driving mechanism, the third pushing plate is arranged at the relative position of the second pushing plate, and the first pushing plate and the third pushing plate are L-shaped plates formed by two side walls; when the position sensor detects that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first pushing plate to move, one side wall of the first pushing plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first pushing plate is used for pushing the cone yarn from the initial position to the second partition plate and then returning to the initial position; when the quantity of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism;
the arrangement area is also provided with a fourth push plate, the fourth push plate is connected with a fourth driving mechanism, and the fourth driving mechanism is connected with the controller; the outlet of the whole row area is connected with an automatic bag opening and sleeving device of the cone yarn woven bag; the fourth push plate is used for pushing the whole row of cone yarns from the cone yarn outlet to the cone yarn woven bags automatically opened by the cone yarn woven bag automatic opening and sleeving device under the drive of the fourth driving mechanism;
the first driving mechanism and the second driving mechanism have no mechanical interference; the second driving mechanism and the third driving mechanism have no mechanical interference;
when the automatic bag opening and sleeving device for the cone yarn woven bags automatically takes bags, supports openings and sleeves, the automatic cone yarn arranging device can continuously work to temporarily store a plurality of cone yarns, and after the sleeves are completed, the temporarily stored plurality of cone yarns are rapidly packaged;
the automatic bag opening and sleeving device for the cone yarn woven bags comprises a support frame, wherein a bag sucking disc, a bag opening mechanism and a bag opening mechanism are sequentially arranged along the support frame; the suction bag sucker is connected to the support frame through a connecting piece, and the connecting piece is connected with a fifth driving mechanism; the suction bag sucker is arranged above a bin for placing the cone yarn woven bag, is used for sucking up the cone yarn woven bag and moves to the bag opening mechanism along the support frame;
the bag opening mechanism comprises a sixth driving mechanism, a roller and a roller connected with the sixth driving mechanism; the roller and the roller move relatively and are used for driving the cone yarn woven bag to move to the bag supporting mechanism and enabling the cone yarn woven bag opening to open;
the bag supporting mechanism comprises a seventh driving mechanism, a bag supporting lower sucker, a bag supporting upper sucker and two supporting plates, wherein the bag supporting lower sucker, the bag supporting upper sucker and the two supporting plates are respectively connected with the seventh driving mechanism; the lower suction cup of the bag support moves downwards and the upper suction cup of the bag support moves upwards to support the cone yarn woven bag together, or any suction cup of the lower suction cup of the bag support and the upper suction cup of the bag support is fixed to be not moved, and the other suction cup moves to support the cone yarn woven bag; the bag supporting lower sucker and the bag supporting upper sucker are also used for moving forwards together with the speed along the same direction until the seventh driving mechanism drives the two supporting plates to extend into the cone yarn woven bag; the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are respectively connected with the bag opening and covering controller;
the automatic bag opening and bagging device for the cone yarn woven bag further comprises a cone yarn baffle plate, and the two actions can be respectively: the baffle is vertical when the woven bag is not in place, and the baffle is horizontal when the woven bag is in place.
2. The full-automatic cone yarn woven bag packaging system of claim 1, wherein the supporting plate is a duck tongue supporting plate, and anti-slip points are arranged on the outer side of the supporting plate.
3. The fully automatic bobbin yarn woven bag packaging system of claim 1 further comprising a woven bag receiving plate, said bag opening mechanism being disposed on said woven bag receiving plate.
4. A fully automatic cone yarn woven bag packaging system as claimed in claim 1, wherein the system comprises a plurality of bins, said bins being connected to an eighth drive mechanism, said eighth drive mechanism being connected to a bag-opening and bagging controller; the bin is driven to move to the lower part of the suction bag sucker under the action of the eighth driving mechanism controlled by the bag opening and covering controller.
5. The fully automatic package system for cone yarn woven bags of claim 1, wherein said first, second, third and fourth drive mechanisms are all screw mechanisms, hydraulic cylinder mechanisms, air cylinder mechanisms or drive motors.
6. The fully automatic package system for cone yarn woven bags of claim 1, wherein said fifth, sixth and seventh drive mechanisms are all screw mechanisms, hydraulic cylinder mechanisms, air cylinder mechanisms or drive motors.
7. A fully automatic woven bag packaging system as claimed in claim 1 wherein said conveyor is a conveyor belt conveyor.
8. The full-automatic cone yarn woven bag packaging system according to claim 1, wherein when the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the electromagnetic switches are connected with a controller;
or when the fifth driving mechanism, the sixth driving mechanism and the seventh driving mechanism are all cylinder mechanisms, the cylinder mechanisms are also provided with electromagnetic switches, and the electromagnetic switches are connected with a bag opening and covering controller.
9. An intelligent logistics system comprising a fully automatic cone yarn woven bag packaging system as claimed in any one of claims 1-8.
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| CN201710404643.6A CN107010265B (en) | 2017-06-01 | 2017-06-01 | Full-automatic bobbin yarn woven bag packaging system and intelligent logistics system |
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| CN201710404643.6A CN107010265B (en) | 2017-06-01 | 2017-06-01 | Full-automatic bobbin yarn woven bag packaging system and intelligent logistics system |
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| CN107010265B true CN107010265B (en) | 2023-05-12 |
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| CN107600562A (en) * | 2017-09-28 | 2018-01-19 | 宁波霖华塑胶有限公司 | A kind of container counting machine |
| CN108557314B (en) * | 2018-05-21 | 2023-10-03 | 山东大学 | Full-automatic household intelligent garbage can and working method thereof |
| CN109911324B (en) * | 2019-03-15 | 2024-02-23 | 济南领驭节能工程有限公司 | Cheese bagging machine with buffer storage |
| CN110371788B (en) * | 2019-06-27 | 2021-08-17 | 武汉裕大华纺织服装集团有限公司 | Intelligent conveying device for spinning production line |
| CN111617971A (en) * | 2020-05-27 | 2020-09-04 | 北京谛测科技有限公司 | Bobbin yarn detection system, method and device |
| CN115057157A (en) * | 2022-07-01 | 2022-09-16 | 河北永创通达机械设备有限公司 | Low-position gantry stacker crane |
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| CN201825244U (en) * | 2010-09-07 | 2011-05-11 | 维达纸业（四川）有限公司 | Baled flexibly-extracted facial tissue bagging equipment |
| CN202244137U (en) * | 2011-09-08 | 2012-05-30 | 维达纸业（江门）有限公司 | Semi-automatic bagging equipment for bagged face tissues |
| CN203048133U (en) * | 2012-12-31 | 2013-07-10 | 广东众和化塑有限公司 | Flow distribution horizontal shifting mechanism of production line of woven bags |
| CN103332329B (en) * | 2013-05-29 | 2015-02-25 | 武汉人天包装技术有限公司 | Full-automatic bagging machine |
| JP6343786B2 (en) * | 2014-03-20 | 2018-06-20 | ゼネラルパッカー株式会社 | Bag opening device and packaging machine provided with the same |
| CN104097348B (en) * | 2014-07-21 | 2016-08-31 | 常州市恒成塑料机械有限公司 | A kind of complex pocket Bag Making Machine inserting inner lining film bag |
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| CN105480447B (en) * | 2015-12-30 | 2017-09-29 | 江阴市大云纺机科技有限公司 | Full-automatic cylinder yarn baling press |
| CN205854631U (en) * | 2016-04-25 | 2017-01-04 | 天津同祺科技有限公司 | A kind of by the device in cheese in a row loading packaging bag |
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| CN206766446U (en) * | 2017-06-01 | 2017-12-19 | 山东大学 | A kind of full-automatic cylinder yarn woven bags packaging system and intelligent logistics system |
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