CN106988755A - A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method - Google Patents

A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method Download PDF

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Publication number
CN106988755A
CN106988755A CN201710325605.1A CN201710325605A CN106988755A CN 106988755 A CN106988755 A CN 106988755A CN 201710325605 A CN201710325605 A CN 201710325605A CN 106988755 A CN106988755 A CN 106988755A
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China
Prior art keywords
drilling
pipe
rig
construction method
surrounding rock
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CN201710325605.1A
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Inventor
颜勇
申剑
李波
高锋
张鹏飞
谭奔
洪峰
颜学华
莫南
周桃
王文科
邓冠伟
王开荣
王松能
颜林
王永辉
张晓寿
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Fifth Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
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Fifth Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
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Priority to CN201710325605.1A priority Critical patent/CN106988755A/en
Publication of CN106988755A publication Critical patent/CN106988755A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/04Directional drilling
    • E21B7/10Correction of deflected boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Structural Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Civil Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a kind of tunnel portal weak surrounding rock section overlength pipe shed construction method, the precision of pipe roof construction is ensure that using guiding technique, and drilling process provides reference to geologic record for tunnel excavation, effective advance support provides technical guarantee for tunnel excavation.Tunnel excavation enters before hole, after being excavated in place to hole face-upward slope, applies pipe canopy and is oriented to wall, pre-buried guide pipe, while processing drilling rod, configures high power air compressor machine, after rig is in place, installation positioner is positioned in drilling rod head, and the drilling off normal according to the body of rod in drilling process is rectified a deviation in time, simultaneously with drilling length and soil layer geological condition, motivation of adjustment, it is ensured that rig depth and position, is waited after the completion of creeping into, separate rig and drilling rod, slip casting;Start the construction of next pipe canopy, the arch ring of the stabilization formed outside excavating, precisely, unbiased hole, hole phenomenon of collapsing, pore-forming efficiency are high for drilling process of the present invention, are adapted to complex geologic conditions, the environment such as the loose layer of sand of soil property, argillic horizon.

Description

A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method
Technical field
Overlength pipe shed is carried out the present invention relates to one kind for the weak section of area of heavy rainfull mountain ridge location tunnel portal length to prop up in advance The construction method of shield, and in particular to mountain tunnel weak surrounding rock, it is soft or hard it is irregular, have the geology bars such as water Wei Yan ﹙ V, VI grade of Wei Yan ﹚ The especially complex tunnel portal of part carries out the construction method of overlength pipe shed advance support.
Background technology
In China Express Railway Tunnel Engineering entrance construction, pipe canopy is very common as the advance support for entering hole, applies Work method is also highly developed, it can be common that using drawing, hole heads into method construction and pipe-following drilling method is constructed two kinds.Pipe canopy operation principle Mainly there are two:One girder structure, is oriented to rock stratum in wall and hole by hole and forms a simply supported beam;Second passes through note Slurry, the country rock on consolidation steel pipe periphery, steel pipe is collectively forming " arching effect " with peripheral rock;The two is constituted around tunnel profile Shell-like structure, so as to effectively suppress wall rock loosening and collapse.And although conventional construction technology is there is provided hole guide pipe, by Irregular in geology, pipe canopy is in the inclined hole phenomenon of frequent generation for drawing hole or drilling process, and detection methods are limited during performing, The track of pipe-s hed drilling process can not be grasped, it is impossible to effectively achieve the final mesh that grouting reinforcement is carried out to tunnel excavation periphery , the phenomenon that pipe dingle portion is dropped in excavation contour line is often found after excavation, so the pipe canopy of conventional engineering method is typically all controlled System is within 30~40m, and construction speed is slow, and construction precision is relatively low.
The content of the invention
The technical problem to be solved in the present invention is:A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method is provided, Using overlength pipe shed with Manifold technology, i.e., disposable pipe canopy shaping 100m ensure that the precision of pipe roof construction using guiding technique, and Drilling process provides reference to geologic record for tunnel excavation, and effective advance support provides technology for tunnel excavation and protected Barrier.
The technical scheme is that:A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method and its step are: Step 1: preparation of construction;Step 2: surveying setting-out;Step 3: being oriented to wall construction;Step 4: face and side, facing upward slope surface Encapsulation;Step 5: rig is in place;Step 6: drilling;Step 7: moving back drilling tool;Step 8: slip casting;Step 9: sealing of hole.
It is described Step 3: be oriented to wall construction in, be oriented to first within the walls bow member install;Secondly pre-buried guide pipe is carried out, Guide pipe and bow member firm welding;Finally carry out being oriented to wall formwork erection, casting concrete.
In the step 4, encapsulated using gunite concrete, thickness >=15cm.
In the step 6,(1)Drilling rod is processed:Body of rod 6m mono- is saved, one end car internal sealing plug, one end car external sealing plug, during connection It is local to carry out welding reinforcement;(2)Drilling rod is connected with rig:One off-balance bit of welding in front of drilling rod first segment, body of rod rear with Drilling tool thread is connected;(3)Correction:Guiding instrument apparatus is installed in first pole body, it includes the locator of bit location, it is fixed Position device is placed on steel plate, and both sides are fixed using steel pipe, and locator is connected by cable with display, is oriented to instrument apparatus by becoming Frequency equipment is connected with extraneous power supply;Locator in drilling process, drill bit steel pipe reaches the situation of drilling by cable aobvious Show on device, the body of rod drilling off normal situation that operating personnel feeds back according to display is rectified a deviation in time, while with drilling length With soil layer geological condition, by manually operating rig motivation of adjustment, it is ensured that rig depth and position, the depth up to reaching requirement And position;(4)Record geological condition:In drilling process, according to landwaste situation, front geological condition is recorded in time.
In the step 8, tube shed grouting order follows the principle of " in the middle of behind first both sides, from thin to thick ";Slip casting process is adopted Consumption control and voltage-controlled double standards.
The beneficial effects of the invention are as follows:Compared with prior art, the invention has the advantages that:
1st, precisely, unbiased hole, hole phenomenon of collapsing, pore-forming efficiency are high, are adapted to complex geologic conditions, the loose sand of soil property for drilling process Layer, argillic horizon etc.;
2nd, process power output is applied uniform, the interference to geology is few;
3rd, boring procedure water consumption is few, and drilling is used as power-forced drilling using pressure-air in soil layer(Drilled dry), control in rock stratum System water, it is particularly suitable to gravelly soil, argillic horizon class soil layer, sandy soils;
4th, speed of fulfiling hole is fast, and work efficiency is high;
5th, long pipe shed one end enters basement rock, and one end is that hole is oriented to wall, and two ends are fixing end, can effectively control to play freely-supported Beam effect is obvious to control Portal Section excavation deformation effect;
6th, overlength pipe shed can effectively verify earth layer in front situation, excavated for subsequent tunnel and provide reference.
Accompanying drawing and explanation
A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method process charts of Fig. 1;
Fig. 2 is oriented to instrument apparatus operation principle schematic diagram;
Fig. 3 is oriented to wall formwork erection schematic diagram;
Fig. 4 orifice tube construction drill schematic diagrames.
Embodiment
The specific embodiment of the invention:
Embodiment 1:A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method, its detailed construction technology process is shown in accompanying drawing Shown in 1:
(1)Preparation of construction:Determined to excavate the height and width of platform according to drill height and the longitudinal length needed, by original ground Step is dug from top to bottom, after digging to desired height and width, side slope to both sides and is faced upward slope and is carried out slope, while both sides are set Put interim ditch;Excavation method uses mechanical equivalent of light excavation, and artificial allotment of labor, digging machine is cut clearly;
(2)Surveying setting-out:Required according to design document, tunnel center line, absolute altitude are gone out using total powerstation setting-out, and check accurately;Root According to correct tunnel center line coordinates and elevation is checked, guiding wall is identified at the scene and excavates scope and absolute altitude;
(3)Wall 9 is oriented to construct:
Bow member in wall 9 is oriented to install:After being oriented to the position of wall 9 excavation in place, bearingtest is carried out to being oriented to the basis of wall 9 first, Such as it is oriented to the foundation bearing capacity of wall 9 not enough, consolidation process need to be carried out, after basis is qualified, 3 Pin I20b I-shapeds is set in being oriented in wall 9 Steel, is set per Pin steelframes by 3 units, and bow member joint is forbidden being arranged on keystone;
Pre-buried guide pipe:By surveying setting-out, determine pipe canopy position of opening, and identified with cross, guide pipe using φ 127 × 6mm steel pipes, guide pipe and bow member firm welding, are oriented to tube angulation and are strictly controlled by design requirement;
It is oriented to the formwork erection of wall 9, casting concrete:It is bolted before being oriented to the template of wall 9;It is smoother to ensure to be oriented to the internal model of wall 9, It is oriented to the end head formwork of wall 9 to install using 5cm solid woods, connection is used between plank plus back up mode is reinforced, plank sheathing and steel It is connected firmly between template using dog or steel nail.Template and concrete surface brushing releasing agent;Model sheetinstallat simultaneously checks conjunction After lattice, the guiding concrete of wall 9 is poured, casting process needs strict control raw material quality, strengthens the mixing quality of concrete, pours The process of building is made firm by ramming closely knit, and concrete is unified by blending station centralizedly supply, and casting sequence is symmetrically poured into a mould from arch springing both sides, until arch Top;After the completion of concreting, that is, maintenance, 7 days curing periods are proceeded by, while after intensity reaches 70%, starting to remove non-bearing Structure and external mold, after intensity reaches 100%, that is, remove internal model and other templates;Orifice tube is numbered in sequence.(See attached Fig. 4)
(4)Face and side, face upward slope surface encapsulation:In order to prevent slip casting process, hole grout;C25 concrete enclosings are sprayed, it is thick Spend 15cm;
(5)Rig is in place:Rig uses track-mounted drill, according to the position of surveying setting-out, adjustment rig position;Using from height to The principle of even hole behind low, first odd number hole;
(6)Drilling:
A drilling rods are processed:The body of rod is uniformly processed by reinforcement yard, and material is φ 108*6mm pipe canopy materials, is saved by 6m mono-, One end car internal sealing plug, one end car external sealing plug, silk mouthful depth is 3mm, length 8cm, and welding reinforcement is locally carried out during connection;
B drilling rods are connected with rig:One off-balance bit of welding in front of drilling rod first segment;Firm welding, the drill bit is first use; Body of rod rear is connected with drilling tool thread;
C rectifies a deviation:Guiding instrument apparatus is installed in first pole body, it includes the locator 3 of bit location, locator 3 is placed on On steel plate 1, both sides are fixed using steel pipe 2, and locator 3 is oriented to instrument apparatus and set by frequency conversion with being connected outside hole using seizing wire Standby 6 are connected with extraneous power supply 7;The situation of drilling is reflected on display 5 by the locator 3 in drilling process, drill bit steel pipe, The body of rod drilling off normal situation that operating personnel feeds back according to display 5 is rectified a deviation in time, while with drilling length and soil layer Geological condition, motivation of adjustment, it is ensured that rig depth and position, until reaching depth and the position of requirement;Sensor can when performing To send signal, display 5, which is received, can show drill bit now from the depth, the discrepancy in elevation and drilling rod and water in place at hole after signal The angle of horizontal line, is directed to the data that instrument apparatus receives and is contrasted with gross data, and such as display discrepancy in elevation h is bigger than normal, then needs to adjust Whole drill bit is directed downward;Angle α is used for controlled level direction, and α values answer≤1, α>Drill bit opposite direction " top " is then entered into correction when 1; If h and α values are horizontally advanced all in allowed band along with regard to bit line, finished until performing.
D records geological condition:In drilling process, according to landwaste situation, front geological condition is recorded in time.
(7)Move back drilling tool:After drilling to design attitude, the threaded connection between drilling rod and drilling tool is unclamped, head, which is installed, only starches Valve;
(8)Slip casting
A grouting sequences
Tube shed grouting order follows the principle of " in the middle of behind first both sides, from thin to thick ".Mortar depositing construction is constructed by two ends, to tunnel Road vault direction is promoted, and the concentration of slurry of slip casting is lower during beginning, and gradually enriching is to design concentration.
B slurries mixings
According to deployed match ratio carry out slurrying, slurries are mixed uniform, with good mobility and viscosity.Slip casting Journey stirring work can not stop, and one untill slip casting is finished.
C grouting pressures are controlled with grouting amount
Slip casting process is using amount control and voltage-controlled double standards, and should blow slowly pressurization during slip casting, reach after pressure, and after voltage stabilizing, slurries have Shi Huicong sealing parts are uniformly overflowed, and can also be overflowed sometimes at the rock crazing seam of surrounding, and expression has been filled., should after slip casting is finished Grouting amount compared with theoretical values, when more when grouting amount is less than theoretical values, illustrate not fill in pipe, now It should stop carrying out pressure injection again after slip casting ascertains the reason.
D slip casting ending standards
As long as meeting one of three below condition during slip casting, you can think that single hole slip casting reaches the requirement of design and can terminated Slip casting.First, grouting pressure is stepped up, and reaches design final pressure (generally 1.0~2.0MPa) stable 10min;Second, slip casting 80% of amount not less than design grouting amount;3rd, it is to start 1/4 into slurry speed to enter to starch speed.
(9) sealing of hole
After the completion of slip casting, sealing of hole is carried out in time, prevents slurries from outflowing, ultimately form the arch ring of fixing-stable(See Fig. 4), it is ensured that tunnel Stabilizing power in road digging process, reduces risk of distortion of the tunnel in work progress.

Claims (5)

1. a kind of tunnel portal weak surrounding rock section overlength pipe shed construction method, it is characterised in that:Construction procedure is:Step 1: applying Working drawing is standby;Step 2: surveying setting-out;Step 3: being oriented to wall(9)Construction;Step 4: face and side, facing upward slope surface-closed;Step Rapid five, rig is in place;Step 6: drilling;Step 7: moving back drilling tool;Step 8: slip casting;Step 9: sealing of hole.
2. a kind of tunnel portal weak surrounding rock section overlength pipe shed construction method according to claim 1, it is characterised in that:It is described Step 3: being oriented to wall(9)In construction, guiding wall is carried out first(9)Interior bow member is installed;Secondly pre-buried guide pipe, guide pipe are carried out With bow member firm welding;Finally carry out guiding wall(9)Formwork erection, casting concrete.
3. a kind of tunnel portal weak surrounding rock section overlength pipe shed construction method according to claim 1, it is characterised in that:It is described In step 4, encapsulated using gunite concrete, thickness >=15cm.
4. a kind of tunnel portal weak surrounding rock section overlength pipe shed construction method according to claim 1, it is characterised in that:It is described In step 6,(1)Drilling rod is processed:Body of rod 6m mono- is saved, one end car internal sealing plug, one end car external sealing plug, is locally welded during connection Strengthen;
(2)Drilling rod is connected with rig:One off-balance bit of welding in front of drilling rod first segment, body of rod rear is connected with drilling tool thread;
(3)Correction:Guiding instrument apparatus is installed in first pole body, it includes the locator of bit location(3), locator(3) It is placed on steel plate(1)On, both sides use steel pipe(2)It is fixed, locator(3)Pass through cable and display(5)It is connected, display (5)Pass through frequency conversion equipment(6)With extraneous power supply(7)It is connected;Locator in drilling process, drill bit steel pipe(3)By drilling Situation reaches display by cable(5)On, operating personnel is according to display(5)The body of rod drilling off normal situation of feedback is entered in time Row correction, while with drilling length and soil layer geological condition, by manually operating rig motivation of adjustment, it is ensured that rig depth and Position, until reaching depth and the position of requirement;
(4)Record geological condition:In drilling process, according to landwaste situation, front geological condition is recorded in time.
5. a kind of tunnel portal weak surrounding rock section overlength pipe shed construction method according to claim 1, it is characterised in that:It is described In step 8, tube shed grouting order follows the principle of " in the middle of behind first both sides, from thin to thick ";Slip casting process using amount control with it is voltage-controlled Double standards.
CN201710325605.1A 2017-05-10 2017-05-10 A kind of tunnel portal weak surrounding rock section overlength pipe shed construction method Pending CN106988755A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108457658A (en) * 2018-03-14 2018-08-28 济南城建集团有限公司 A kind of texture stratum tunnel list hole bidirectional construction crosses section constructing method
CN108825134A (en) * 2018-07-27 2018-11-16 深圳市市政设计研究院有限公司 A kind of drill bit guidance system and arc large scale piperoof construction method
CN109139046A (en) * 2018-08-23 2019-01-04 洛阳恒诺锚固技术有限公司 Segmenting slip casting self-drilling type barrel vault advanced support method
CN109281688A (en) * 2018-11-07 2019-01-29 中国建筑土木建设有限公司 A kind of tunnel Shed-pipe Advanced Support precise positioning system and construction method
CN109488340A (en) * 2018-12-30 2019-03-19 平煤神马建工集团有限公司 Advanced pouch pre-pouring grout passes rapidly through the construction method in high prominent down-hole goaf
CN110159308A (en) * 2019-05-27 2019-08-23 中国五冶集团有限公司 A kind of tunnel long pipe shed localization method
CN110374633A (en) * 2019-07-19 2019-10-25 中铁隧道集团二处有限公司 The Portal Section Construction method of Tunnel Passing loose media
CN110578536A (en) * 2019-10-15 2019-12-17 中铁十二局集团有限公司 Excavation support reinforcing method for underground excavation section of subway to penetrate existing street crossing channel
CN112343509A (en) * 2020-11-26 2021-02-09 广州地铁设计研究院股份有限公司 Guiding and deviation rectifying device for pipe shed construction in sandy cobble stratum

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108457658A (en) * 2018-03-14 2018-08-28 济南城建集团有限公司 A kind of texture stratum tunnel list hole bidirectional construction crosses section constructing method
CN108825134A (en) * 2018-07-27 2018-11-16 深圳市市政设计研究院有限公司 A kind of drill bit guidance system and arc large scale piperoof construction method
CN109139046A (en) * 2018-08-23 2019-01-04 洛阳恒诺锚固技术有限公司 Segmenting slip casting self-drilling type barrel vault advanced support method
CN109281688A (en) * 2018-11-07 2019-01-29 中国建筑土木建设有限公司 A kind of tunnel Shed-pipe Advanced Support precise positioning system and construction method
CN109488340A (en) * 2018-12-30 2019-03-19 平煤神马建工集团有限公司 Advanced pouch pre-pouring grout passes rapidly through the construction method in high prominent down-hole goaf
CN110159308A (en) * 2019-05-27 2019-08-23 中国五冶集团有限公司 A kind of tunnel long pipe shed localization method
CN110159308B (en) * 2019-05-27 2022-03-15 中国五冶集团有限公司 Method for positioning long pipe shed of tunnel
CN110374633A (en) * 2019-07-19 2019-10-25 中铁隧道集团二处有限公司 The Portal Section Construction method of Tunnel Passing loose media
CN110578536A (en) * 2019-10-15 2019-12-17 中铁十二局集团有限公司 Excavation support reinforcing method for underground excavation section of subway to penetrate existing street crossing channel
CN112343509A (en) * 2020-11-26 2021-02-09 广州地铁设计研究院股份有限公司 Guiding and deviation rectifying device for pipe shed construction in sandy cobble stratum

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