CN106976731A - The quick stacking machine of Large Diameter Pipeline steel pipe and palletizing method - Google Patents
The quick stacking machine of Large Diameter Pipeline steel pipe and palletizing method Download PDFInfo
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- CN106976731A CN106976731A CN201710195656.7A CN201710195656A CN106976731A CN 106976731 A CN106976731 A CN 106976731A CN 201710195656 A CN201710195656 A CN 201710195656A CN 106976731 A CN106976731 A CN 106976731A
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- Prior art keywords
- steel pipe
- packing
- pipe
- lift beam
- arm
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/18—Stacking of articles of particular shape elongated, e.g. sticks, rods, bars
- B65G57/186—Cylindrical articles, e.g. tubes, rods, etc.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0276—Tubes and pipes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention discloses a kind of quick stacking machine of Large Diameter Pipeline steel pipe and palletizing method, mainly for 5 cun, 6 cun, 8 cun three kinds big speed welded tube packing with a high standard, according to packing size and number how much, every layer of design piles up the quantity of steel pipe and piles up position, successively pile up multilayer steel pipe, all steel pipes piled up disposably are put into packing mechanism, Automated condtrol is directly packed, simultaneously, headstock partial recovery proceeds the packing of new round steel pipe to automatic catch pipe device position, efficiency high, pouch-type is neatly compactly, automaticity is high, reduce labor intensity, improve operating efficiency and production safety coefficient, simultaneously, reduce environmental pollution, reduce noise, optimize production environment.
Description
Technical field
The invention belongs to steel pipe's production apparatus field, and in particular to the quick stacking machine of Large Diameter Pipeline steel pipe and palletizing method.
Background technology
Steel are widely used, various in style, according to the difference of section configuration, steel be generally divided into section bar, sheet material, tubing and
The major class of metallic article four.Especially tubing, due to its special profile and volume is larger, store for convenience transport need by
Many tubing stacking packings are arranged.
The universal operating efficiency of stacking baling equipment that current steel enterprise uses is relatively low, at the same spend it is artificial when it is more,
Processing speed does not often catch up with manufacturing schedule, adds the production cost of tubing.
The content of the invention
It is an object of the invention to provide a kind of quick stacking machine of Large Diameter Pipeline steel pipe and palletizing method, can disposably it complete
Stacking, efficiency high of packing, when saving artificial, reduces production cost.
In order to achieve the above object, concrete technical scheme of the invention is as follows：
The quick stacking machine of Large Diameter Pipeline steel pipe, including：Automatic catch pipe device, lift beam take pipe device and packing mechanism；The liter
Drop beam takes pipe device to include symmetrically arranged head stand, the first transport mechanism and headstock, and the headstock passes through described the
One transport mechanism is located on the head stand and moved back and forth with first transport mechanism on the head stand；It is described
Automatic catch pipe device and the packing mechanism are each provided between two head stands, wherein, the automatic catch pipe device is located at position
In one end of first transport mechanism close to cold bed for steel tubes discharging opening, the packing mechanism is located at first transport mechanism
The other end；
The automatic catch pipe device mainly includes supporting box, positioning slide mechanism and transport mechanism, the positioning slide machine
Structure and transport mechanism are located on the supporting box side by side, the two flush, and the positioning slide mechanism is passed to steel pipe
Send and position, the transport mechanism assists the positioning slide mechanism that steel pipe is sent into position location；
The headstock mainly include lift beam, Qu Guan mechanisms, along its short transverse set the second transport mechanism and
The dynamical system for driving second transport mechanism to pump, multiple lift beams are successively located at second transmission
In mechanism, the Qu Guan mechanisms are equipped with every layer of lift beam, the lower end of the headstock, which is provided with described in promotion, takes pipe machine
The exhaustion mechanism that structure takes the push-in mechanism of pipe and pulls out the Qu Guan mechanisms from the steel pipe two ends after dropping place；
The packing mechanism mainly includes guide locating device provided, conjunction turn-up mechanism, lifting carrier roller device and actuating unit, institute
State provided with band support and packing arm in conjunction turn-up mechanism, the band branch is erected at the junction of two packing arms, described
Band support is provided with the stopper slot of strap first, and the two described one end of packing arm away from the band support are respectively equipped with and beaten
The stopper slot of band second；The steel pipe stacking of lower backwardness is beaten positioned at described guide locating device provided interior described in the actuating unit driving
Bag arm closes arm and the strap is wrapped on the steel pipe stacking, drives the packing arm to open after the completion of packing again, described
Actuating unit drives the lifting carrier roller device action that whole assure for completion of packing is sent into storage region.
Further, the positioning slide mechanism includes limit guide rail, position limiting slide block, baffle plate, rail brackets, spacing deceleration
Device and spacing servomotor；The transport mechanism includes roller, roller bracket；The limit guide rail and roller pass through guide rail respectively
Support and roller bracket are located on the supporting box side by side；The position limiting slide block is set in the limit guide rail, to steel pipe
Carry out the spacing baffle plate and be located at the position limiting slide block upper end, the spacing servomotor and spacing decelerator with the limit
Position sliding block connection.
Further, second transport mechanism includes the drive link and liter set from the top of the headstock to bottom
Slide rail drops, and the lifting sliding rail sets up separately in the both sides of the drive link including two；
The lift beam include the lift beam pedestal that is connected with second transport mechanism and with the lift beam pedestal
The telescoping tube for being capable of horizontal extension being flexibly connected, middle part and the drive link of the lift beam pedestal are socketed, both sides and institute
Lifting sliding rail is stated to be slidably connected；The free end of the telescoping tube is provided with clamping body；Two neighbouring lift beam bases
The both sides of seat are flexibly connected by lifting beam connection respectively；
The Qu Guan mechanisms include being set in the telescoping tube and through the inserted link of the telescoping tube, the one of the inserted link
Hold to take the plug of pipe, its other end is the inserted link limiting plate that diameter is more than the inserted link diameter；
The dynamical system is connected with the lift beam pedestal, including lift beam servomotor, lift beam decelerator, the two
The top of the headstock is located at by lift beam electric machine support.
Further, the push-in mechanism includes push-in cylinder and push rod；The exhaustion mechanism include pull out cylinder and
With the arm-tie of air cylinder connecting rod integrally connected, the place plane of the arm-tie is vertical with the length direction of the air cylinder connecting rod；
The push-in mechanism and the exhaustion mechanism are disposed in parallel in the homonymy of the arm-tie, and the push rod is inserted with described
Bar limiting plate just to setting, the arm-tie close to the side of the inserted link side be located at the inserted link limiting plate and the plug it
Between.
Further, it is described it is guide locating device provided by alignment rack and positioning pin constitute, it is described positioning pin include extremely
Lack two, in being located at before and after bell mouth shape, its up big and down small point of opening on the alignment rack, two positioning pins are free
Line between end is vertical with direction where the whole length assured；
And/or,
The conjunction turn-up mechanism also includes packing stand, hydraulic cylinder, pressing plate and force transmitting board, and the hydraulic cylinder is located at the packing
On stand, the packing arm is located at the top of the hydraulic cylinder, therebetween provided with force transmitting board, one end of the force transmitting board and institute
The hydraulic connecting rod drive connection of hydraulic cylinder is stated, its other end is connected with the rotary shaft of the packing arm bottom；The pressing plate is located at
The free end of two packing arms, the stopper slot of strap second is located on the pressing plate.
Further, the lifting carrier roller device includes carrying roller pedestal, dance roller, lifting roller support, elevating mechanism, lifting
Roller power motor；The lifting roller support is located on the carrying roller pedestal and fixes the two ends of the dance roller, the lift
Structure is located at the bottom for being located at the dance roller in the carrying roller pedestal, and the dance roller power motor connects with the elevating mechanism
Connect, the direction of transfer of the dance roller is consistent with the whole length direction assured.
Further, the conjunction turn-up mechanism includes four, is equidistantly located on firm banking, the two neighboring conjunction chartered plane
It is equipped between structure between a lifting carrier roller device, two adjacent conjunction turn-up mechanisms of two ends and is respectively equipped with an institute
State guide locating device provided.
Present invention also offers the palletizing method using the quick stacking machine of Large Diameter Pipeline steel pipe, comprise the following steps：
1) drive the headstock to be located at the both sides of the automatic catch pipe device, the steel pipe got off from cold bed is pushed to described
On automatic catch pipe device, the spacing steel pipe foremost of positioning slide mechanism is run to predeterminated position, pushes to predetermined number
After steel pipe, the Qu Guan mechanisms described in the push-in mechanism urges of the headstock bottom in lift beam take pipe, and the lift beam passes through
Second transport mechanism is moved up, and is circulated according to this, after the steel pipe for being raised to the default number of plies, and the headstock is passed by described first
Mechanism is sent along the head bench run to the surface of the packing mechanism；In the steel pipe of the default number of plies, every layer of steel pipe
Quantity it is equal or different；
2) lift beam is declined by second transport mechanism, and successively the baling press will be dropped down onto under steel pipe whole
On structure, positioned at the guide locating device provided interior formation steel pipe stacking；Start the exhaustion mechanism, the steel pipe stacking two will be inserted
The Qu Guan mechanisms at end are pulled out, and the headstock, which is re-moved to the both sides of the automatic catch pipe device, to be continued to take pipe；
3) the conjunction turn-up mechanism is started, the packing arm closes arm, and the strap is wrapped on the steel pipe stacking simultaneously,
The end of the strap is welded to each other by operator, afterwards, opens the packing arm, starts the lifting carrier roller device, will
Packed whole assure is transported to outside packing region.
Further, step 1) in, the Qu Guan mechanisms described in the push-in mechanism urges of the headstock bottom in lift beam
Pipe is taken, is specifically included：
Inserted link described in the push-in mechanism urges, the lift beam is protruded horizontally up simultaneously, and multiple plugs are inserted simultaneously
The two ends of multiple steel pipes, and by the clamping body by the two ends clamping of all steel pipes.
Further, step 2) in, start the exhaustion mechanism, will insert described in the steel pipe stacking two ends and take pipe machine
Structure is pulled out, and is specifically included：
Start the pull-out cylinder, the arm-tie movement drags the inserted link limiting plate, and the inserted link movement is described to take out
Head is extracted out from the two ends of steel pipe, and away from the steel pipe；The plug at the two ends of whole steel pipes in the steel pipe pile is drawn simultaneously
Go out.
A kind of quick stacking machine of Large Diameter Pipeline steel pipe and palletizing method that the present invention is provided, mainly for 5 cun, 6 cun, 8 cun three
Kind of big speed welded tube packing with a high standard, according to packing size and number how much, every layer of design is piled up the quantity of steel pipe and piled up
Position, successively piles up multilayer steel pipe, all steel pipes piled up disposably is put into packing mechanism, Automated condtrol is directly packed,
Meanwhile, headstock partial recovery proceeds the packing of new round steel pipe to automatic catch pipe device position, and efficiency high, pouch-type are compact whole
Together, automaticity is high, reduces labor intensity, improves operating efficiency and production safety coefficient, meanwhile, reduce environment dirty
Dye, reduces noise, optimizes production environment.
Brief description of the drawings
The front view for the quick stacking machine of Large Diameter Pipeline steel pipe that Fig. 1 provides for the present invention；
The top view for the quick stacking machine of Large Diameter Pipeline steel pipe that Fig. 2 provides for the present invention；
Fig. 3 takes the front view of pipe device for lift beam in the present invention；
Fig. 4 takes the side view of pipe device for lift beam in the present invention；
Fig. 5 for the positioning slide mechanism in the present invention in automatic catch pipe device side view；
Fig. 6 for the transport mechanism in the present invention in automatic catch pipe device side view；
Fig. 7 is the top view of automatic catch pipe device in the present invention；
Fig. 8 is the front view of conjunction turn-up mechanism in the present invention.
Reference：
1. lift beam takes pipe device, 2. automatic catch pipe devices, 3. packing mechanisms,
11. head stand, 12. headstocks, 12a. lift beams, 12b. plugs, 12c. inserted links, 12d. inserted link limiting plates,
12e. lifting beam connections, 12f. drive links, 12g. lifting sliding rails, 12h. lift beam decelerators, 12i. lift beam servomotors,
12j. lift beam electric machine supports, 13. first transport mechanisms, 13a. horizontal slide rails, 14. push-in mechanisms, 15. exhaustion mechanisms, 15a.
Pull out cylinder, 15b. arm-ties；
21. supporting box, 22a. rail bracketses one, 22b. rail bracketses two, 22c. limit guide rails, 22d. position limiting slide blocks,
22e. baffle plates, the spacing decelerators of 23a., the spacing servomotors of 23b., 23c. motor support plates, 24a. roller brackets one, 24b. rollers
Support two, 24c. rollers, 25. leading screws；
31. turn-up mechanism is closed, 31a. packing stands, 31b. hydraulic cylinders, 31c. packing arms, 31d. pressing plates, 31e. band supports,
31f. force transmitting boards；32. guide locating device provided, 32a. alignment racks, 32b. positioning pins, 33. lifting carrier roller devices.
Embodiment
Embodiments of the present invention are illustrated below in conjunction with the accompanying drawings.
The quick stacking machine of Large Diameter Pipeline steel pipe, as depicted in figs. 1 and 2, including：Automatic catch pipe device 2, lift beam take pipe device 1
With packing mechanism 3；The lift beam takes pipe device 1 to include symmetrically arranged head stand 11, the first transport mechanism 13 and head
Frame 12, the headstock 12 is located on the head stand 11 and with first conveyer by first transport mechanism 13
Structure 13 is moved back and forth on the head stand 11；The automatic catch pipe device 2 and the packing mechanism 3 are each provided at two machines
Between caster bed frame 11, wherein, the automatic catch pipe device 2 is provided at first transport mechanism close to cold bed for steel tubes discharging opening
13 one end, the packing mechanism 3 is located at the other end of first transport mechanism 13.
First transport mechanism 13 includes transmission sliding block and the horizontal slide rail 13a being located in the head scaffold, described
Transmission sliding block reciprocatingly slides along the horizontal slide rail 13a.
The automatic catch pipe device 2 mainly includes supporting box 21, positioning slide mechanism and conveyer as shown in Figure 5-Figure 7
Structure, the positioning slide mechanism and transport mechanism are located on the supporting box 21 side by side, the two flush, and the positioning is slided
Rail mechanism is transmitted and positioned to steel pipe, and the transport mechanism assists the positioning slide mechanism that steel pipe is sent into sprocket bit
Put.
Wherein, the positioning slide mechanism includes limit guide rail 22c, position limiting slide block 22d, baffle plate 22e, rail brackets, limit
Position decelerator 23a and spacing servomotor 23b；The spacing decelerator 23a and spacing servomotor 23b pass through motor support plate
23c is located on the supporting box, and the transport mechanism includes roller 24c, roller bracket；The limit guide rail 22c and roller
24c is located on the supporting box 21 side by side by rail brackets and roller bracket respectively；The position limiting slide block 22d is set in institute
State on limit guide rail 22c, the spacing baffle plate 22e is carried out to steel pipe and is located at the position limiting slide block 22d upper ends, it is described spacing to watch
Motor 23b and spacing decelerator 23a is taken to be connected with the position limiting slide block 22d.
During specific setting, the rail brackets includes the 22a of the rail brackets one and 22b of rail brackets two, the limit guide rail
22c two ends are fixedly installed by the 22a of rail brackets one and the 22b of rail brackets two respectively, and the limit guide rail 22c includes
Three, its both sides is provided with leading screw 25, and the position limiting slide block 22d is provided with three through holes, and three through holes described in three with leading
Rail is slidably socketed；
The roller bracket includes the 24a of roller bracket one and roller bracket two 24b, the roller 24c two ends are solid respectively
It is located on the 24a of roller bracket one and the 24b of roller bracket two；
Spacing and the 24a of roller bracket one and roller branch between the 22a of rail brackets one and rail brackets two 22b
Spacing between the 24b of frame two is equal.
, as needed, preferably can be with order to cause steel pipe more easily to roll to automatic catch pipe device 2 during setting
Using multistage roller structure, three sections of roller connections are preferred to use in the present invention and are used, wherein close to the roller bracket of steel pipe entrance
Two 24b height is more than the 24a of roller bracket one of other end height.
As shown in Figure 3 and Figure 4, the headstock 12 mainly includes lift beam 12a, Qu Guan mechanisms, set along its short transverse
The dynamical system that the second transport mechanism and driving second transport mechanism put pump, multiple lift beams
12a is successively located in second transport mechanism, and the Qu Guan mechanisms, the head are equipped with every layer of lift beam 12a
The lower end of frame 12 takes the push-in mechanism 14 of pipe and by the Qu Guan mechanisms from the steel after dropping place provided with promoting the Qu Guan mechanisms
The exhaustion mechanism 15 that pipe two ends are pulled out.
Second transport mechanism includes the drive link 12f set from the top of the headstock 12 to bottom and lifting is slided
Rail 12g, the lifting sliding rail 12g set up separately in the both sides of the drive link 12f including two；
The lift beam 12a include the lift beam pedestal that is connected with second transport mechanism and with the lift beam base
The telescoping tube for being capable of horizontal extension that seat is flexibly connected, the middle part of the lift beam pedestal is socketed with the drive link 12f, both sides
It is slidably connected with the lifting sliding rail 12g；The free end of the telescoping tube is provided with clamping body；Two neighbouring liters
The both sides for dropping beam pedestal are flexibly connected by lifting beam connection 12e respectively.
Wherein described lift beam connector 12e is made up of multiple strip laminated structures, the two ends of each strip laminated structure
Be respectively equipped with through hole, one end of two strip laminated structures is overlapped and is connected by axis of rotation, its other end respectively with
Lift beam pedestal rotates connection.When each layer of lift beam 12a declines, the connector is also successively overlapped.In lift beam
When 12a rises, the connector is strutted to maximum position by rotating shaft, and can pull two adjacent lift beam 12a connections,
Mutual pulling force can rise every layer of lift beam 12a drawing.
The Qu Guan mechanisms include being set in the telescoping tube and through the inserted link 12c of the telescoping tube, the inserted link
12c one end is the plug 12b for taking pipe, and its other end is the inserted link limiting plate 12d that diameter is more than the inserted link 12c diameters；
The dynamical system is connected with the lift beam pedestal, including lift beam servomotor 12i, lift beam decelerator
12h, the two is located at the top of the headstock 12 by lift beam electric machine support 12j.
The push-in mechanism 14 includes push-in cylinder and push rod；The exhaustion mechanism 15 include pull out cylinder 15a and with
The arm-tie 15b, the arm-tie 15b of air cylinder connecting rod integrally connected place plane are vertical with the length direction of the air cylinder connecting rod；
The push-in mechanism 14 and the exhaustion mechanism 15 are disposed in parallel in the homonymy of the arm-tie 15b, the push rod
With the inserted link limiting plate 12d just to setting, the arm-tie 15b is located at the inserted link close to the side of the inserted link 12c sides
Between limiting plate 12d and the plug 12b.
As shown in figure 8, the packing mechanism 3 mainly includes guide locating device provided 32, closes turn-up mechanism 31, lifting carrier roller device
33 and actuating unit, provided with band support 31e and packing arm 31c in the conjunction turn-up mechanism 31, the band support 31e is located at
Two packing arm 31c junction, the band support 31e is provided with the stopper slot of strap first, two packings
The one end of arm 31c away from the band support 31e is respectively equipped with the stopper slot of strap second；The steel pipe stacking of lower backwardness is located at institute
State in guide locating device provided 32, the actuating unit driving packing arm 31c closes arm and the strap is wrapped in into the steel
The packing arm 31c is driven to open on pipe stacking, after the completion of packing again, the actuating unit drives the lifting carrier roller device 33
Act and whole assure for completion of packing is sent to storage region.
This packing machine, according to pouch-type, precise positioning, headstock 12 takes pipe according to the whole pouch-type assured of setting, takes pipe
Simultaneously when there is end to fail the indivedual steel pipes alignd with other steel pipes, push-in mechanism 14 is automatic to push away neat.Packing arm 31c specification
Size is corresponded with the whole pouch-type assured, coordinates guide locating device provided 32, it is ensured that steel pipe pouch-type it is compact, neat.
Described guide locating device provided 32 are made up of alignment rack 32a and positioning pin 32b, and the positioning pin 32b includes
At least twoth, in being located at before and after bell mouth shape, its up big and down small point of opening on the alignment rack 32a, two positioning are kept off
Line between bar 32b free ends is vertical with direction where the whole length assured；
And/or,
The conjunction turn-up mechanism 31 also includes packing stand 31a, hydraulic cylinder 31b, pressing plate 31d and force transmitting board 31f, the hydraulic pressure
Cylinder 31b is located on the packing stand 31a, and the packing arm 31c is located at the top of the hydraulic cylinder 31b, is provided with therebetween
Force transmitting board 31f, one end of the force transmitting board 31f and the hydraulic cylinder 31b hydraulic connecting rod are connected, its other end with it is described
The rotary shaft connection of packing arm 31c bottoms；The pressing plate 31d is located at two packing arm 31c free end, the strap
Second stopper slot is located on the pressing plate 31d.
The arm 31c that packs is closed before arm, and first strap is placed on band support 31e, and the embedded strap set thereon
First stopper slot, the two ends of strap are respectively embedded into the stopper slot of strap second on two free end clamp plate 31d of packing arm 31c
Interior, when packing arm 31c closes arm, pressing plate 31d fronts are rotated gradually downward from upper, and strap is crushed on steel pipe stacking, Zhi Houzai
The end of strap is subjected to human weld, steel pipe stacking is entirely wrapped up, whole assure is formed.
At present, most strap is both from useless Guan Kaiping, and opening flat work, to take up the post of business in itself heavy, makes in packing
Used time also needs to, according to the artificial bending of pouch-type, waste time and energy, more manually.Therefore, turn-up mechanism 31 is closed in the present invention and uses both arms
Form is opened flat, removes artificial curved strap link, saves labour, labor intensity is reduced, it is cost-effective.
The lifting carrier roller device 33 includes carrying roller pedestal, dance roller, lifting roller support, elevating mechanism, dance roller power
Motor；The lifting roller support is located on the carrying roller pedestal and fixes the two ends of the dance roller, and the elevating mechanism is located at
It is located at the bottom of the dance roller in the carrying roller pedestal, the dance roller power motor is connected with the elevating mechanism, described
The direction of transfer of dance roller is consistent with the whole length direction assured.
It is described conjunction turn-up mechanism 31 include four, be equidistantly located on firm banking, it is two neighboring it is described close turn-up mechanism 31 it
Between be equipped with a lifting carrier roller device 33, two ends adjacent two are described to close and is respectively equipped with an institute between turn-up mechanisms 31
State guide locating device provided 32.
The maximum feature for the quick stacking machine of Large Diameter Pipeline that the present invention is provided is：Short stroke takes the disposable code bag of pipe to complete, many
Layer pipe short stroke lifts rapidly, and once mild-natured steady operation is put into baling press and completes band shaping welding, not one after whole wrap molding
Layer one is sent, and saves the time.In welding process, code job contract is made to carry out and then place into baling press simultaneously, this two working cycles
Back and forth, still forever.Therefore packing speed is greatly added, improves production efficiency and rhythm.
Using soft soft stop form in conveying process, mechanical impact force and loss are reduced, is made an uproar while outward appearance is ensured
Sound is also very small, meets standard of the country to factory's noise specifications, is conducive to employee physically and mentally healthy.Past free-electron model code bag,
Heavy caliber welded tube outward appearance is caused because pit occurs in shock, as " defect " approved in industry, this yard of bag apparatus is thoroughly solved
This problem.
The actuating unit part used in the present invention uses PLC self-compiling programs, is precisely controlled each link action, Neng Goutong
Remote monitoring is crossed, can also be adjusted at any time in control program for various products specification type as needed by operating desk display
Number demand, it is simple to operate, it is high with process compatible degree, be truly realized man-machine disengaging, while saving human and material resources, also protected
The safety of workman is hindered.
The palletizing method carried out using the quick stacking machine of the Large Diameter Pipeline steel pipe, is comprised the following steps：
1) drive the headstock 12 to be located at the both sides of the automatic catch pipe device 2, the steel pipe got off from cold bed is pushed to
On the automatic catch pipe device 2, the spacing steel pipe foremost of positioning slide mechanism is run to predeterminated position, pushes to present count
After the steel pipe of amount, the push-in mechanism 14 of the bottom of headstock 12 promotes the Qu Guan mechanisms in the lift beam to take pipe, the liter
Drop beam is moved up by second transport mechanism, is circulated according to this, after the steel pipe for being raised to the default number of plies, the headstock 12 passes through
First transport mechanism 13 is run to the surface of the packing mechanism 3 along the head stand 11；The default number of plies
In steel pipe, the quantity of every layer of steel pipe is equal or different.
The push-in mechanism 14 of the bottom of headstock 12 promotes the Qu Guan mechanisms in the lift beam to take pipe, specifically includes：
The push-in mechanism 14 promotes the inserted link 12c, and the lift beam is protruded horizontally up simultaneously, multiple plug 12b
Insert the two ends of multiple steel pipes simultaneously, and by the clamping body by the two ends clamping of all steel pipes.
2) lift beam is declined by second transport mechanism, and successively the baling press will be dropped down onto under steel pipe whole
On structure 3, steel pipe stacking is formed in described guide locating device provided 32；Start the pull-out cylinder 15a, the arm-tie 15b is moved
It is dynamic, the inserted link limiting plate 12d is dragged, the inserted link 12c movements, the tap is extracted out from the two ends of steel pipe, and away from described
Steel pipe；The plug 12b at the two ends of whole steel pipes in the steel pipe pile is drawn out simultaneously, and the headstock 12 is re-moved to institute
Continue to take pipe in the both sides for stating automatic catch pipe device 2；
3) the conjunction turn-up mechanism 31 is started, the packing arm 31c closes arm, and the strap is wrapped in the steel pipe heap simultaneously
On pile, the end of the strap is welded to each other by operator, afterwards, opens the packing arm 31c, starts the moving vertically idler
Device 33, packed whole assure is transported to outside packing region.
This baling press can complete long below 6015mm,Three kinds of specification packagings.
Embodiment 1：
Pouch-type is packed by 34543 orders, and its workflow is as follows：
1st step, treats that steel pipe is rolled down automatically from cold bed, and headstock is in the positioning slide taken on pipe position, automatic catch pipe device
The sliding block on slide rail in mechanism is in three positions, now, and the inserted link in first layer lift beam, which is in, takes pipe position, and push-in mechanism is moved
Make push-in first layer inserted link；Reset is pushed into afterwards, and inserted link takes 3 pipes of first layer；
2nd step, has taken the lift beam of pipe to rise, lower floor do not take the lift beam of pipe rise to inserted link to take pipe position, automatic catch
Pipe device is acted, in four positions, and push-in mechanism action push-in second layer inserted link is pushed into reset, inserted link takes the second layer 4 afterwards
Root pipe；
3rd step, has taken the lift beam of pipe to rise, lower floor do not take the lift beam of pipe rise to inserted link to take pipe position, automatic catch
Pipe device is acted, in five positions, and push-in mechanism action push-in third layer inserted link afterwards, is pushed into reset, inserted link takes third layer
5 pipes；
4th step, has taken the lift beam of pipe to rise, lower floor do not take the lift beam of pipe rise to inserted link to take pipe position, automatic catch
Pipe device is acted, in four positions, and push-in mechanism action is pushed into the 4th layer of inserted link, afterwards, is pushed into reset, inserted link takes the 4th layer
4 pipes；
5th step, has taken the lift beam of pipe to rise, lower floor do not take the lift beam of pipe rise to inserted link to take pipe position, automatic catch
Pipe device is acted, in three positions, and push-in mechanism action push-in layer 5 inserted link afterwards, is pushed into reset, inserted link takes layer 5
3 pipes, take pipe to finish；
6th step, lift beam carries the positioning slide mechanism that the five layers of steel pipe taken are risen on highest order, automatic catch pipe device
Sliding block on middle slide rail is moved to three positions after returning to original position；
7th step, sets lifting carrier roller device, closes turn-up mechanism and guide locating device provided positioned at same level, meanwhile, beat
Band is positioned on band support, and preparation is ready, the actuating unit action of headstock, headstock is carried five layers taken
Directly over steel pipe movement to region of packing；
8th step, lift beam declines, and five layers of steel pipe are successively all put to guide locating device provided interior, while positioned at conjunction chartered plane
Structure and lifting carrier roller device surface, afterwards, exhaustion mechanism are acted, and the plug on five layers of trave lling girder is all drawn out simultaneously；
9th step, the actuating unit continuation action of headstock, headstock comes back to where automatic catch pipe device and takes pipe position,
Repetitive cycling above step takes pipe；
10th step, close turn-up mechanism in conjunction bag arm close bag, after the completion of welding band formed it is whole assure, afterwards, close bag arm beat
Open and keep flat, lifting carrier roller device, which starts, to rise, while packed whole assure is transported into storage region；
11st step, whole assure is completely disengaged from behind packing region, and lifting carrier roller device resets, and now, continues to keep flat and packs
Band, packing region preparation is completed.
Embodiment 2：
When φ 219 is packed, inserted link is only with lower three layers, and upper two layers of inserted link is in pull-out state all the time, takes three-layer pipe, i.e. conduct
One it is whole assure, it is as follows by 232 order packing work flows：
1st step, steel pipe to be packed is rolled down automatically from cold bed, and headstock is in the positioning taken on pipe position, automatic catch pipe device
The sliding block on slide rail in sliding track mechanism is in two positions, now, and the inserted link in third layer lift beam, which is in, takes pipe position, is pushed into machine
Structure action push-in third layer inserted link, is pushed into reset afterwards, and inserted link takes 2 pipes of first layer；
2nd step, has taken the lift beam of pipe to rise, lower floor do not take the lift beam of pipe rise to inserted link to take pipe position, automatic catch
Pipe device is acted, in three positions, and push-in mechanism action is pushed into the 4th layer of inserted link, reset is pushed into afterwards, inserted link takes the second layer 3
Root pipe；
3rd step, has taken the lift beam of pipe to rise, lower floor do not take the lift beam of pipe rise to inserted link to take pipe position, automatic catch
Pipe device is acted, in two positions, and push-in mechanism action push-in layer 5 inserted link is pushed into reset, inserted link takes third layer 2 afterwards
Root pipe；
4th step, lift beam carries the positioning slide mechanism that the compound steel pipe taken is risen on highest order, automatic catch pipe device
Sliding block on middle slide rail is moved to two positions after returning to original position.
5th step, sets lifting carrier roller device, closes turn-up mechanism and guide locating device provided positioned at same level, meanwhile, beat
Band is positioned on band support, and preparation is ready, the actuating unit action of headstock, headstock is carried three layers taken
Directly over steel pipe movement to region of packing；
6th step, lift beam declines, and compound steel pipe is successively all put to guide locating device provided interior, while positioned at conjunction chartered plane
Structure and lifting carrier roller device surface, afterwards, exhaustion mechanism action, below plug on three layers of trave lling girder be all drawn out；
7th step, the actuating unit continuation action of headstock, headstock comes back to where automatic catch pipe device and takes pipe position,
Repetitive cycling above step takes pipe；
8th step, the conjunction bag arm closed in turn-up mechanism closes bag, after the completion of welding band formed it is whole assure, afterwards, close bag arm and open
Keep flat, lifting carrier roller device, which starts, to rise, while packed whole assure is transported into storage region；
9th step, whole assure is completely disengaged from behind packing region, and lifting carrier roller device resets, and now, continues to keep flat and packs
Band, packing region preparation is completed.
In process of production it was verified that the quick stacking machine automaticity height of Large Diameter Pipeline steel pipe that the present invention is provided, work
Skill connection and reasonable arrangement, saves the input of part manpower and materials；Each portion's structure is obvious, specification is simple and easy to apply for adjustment, maintenance and repair just
Profit, more adapts to prior art and operation crowd.
In terms of environmental pollution, noise can reach in national regulation claimed range.Be conducive to enterprise employee health.
In terms of labor intensity and cost, save the artificial bending link of band, about 50,000 yuan of wage can be saved within 1 year.
As long as the people of work 2 that packs is carried out, more than 100,000 yuan of personnel's wage is saved.
(1) in terms of equipment (row is hung) utilization rate, many bag unloadings, row, which hangs operation ratio, can reduce 50%--75%, and electric energy, row are hung
Equipment attrition, human users at least reduce by 50%.
(2) single bag one is hung, and each circulation of driving about needs 0.2 degree of electricity, daily by 600 calculating, about 120 degree of daily electricity consumption.4
Bag one is hung, and workload is former 1/4, and natural power saving rate can reduce by 3/4, monthly minimum to save 2700 degree of electric energy, is saved in year
30000 degree of electricity.
Production capacity situation, exemplified by 219, former baling press speed can only be limited in below 30m/min, reach that 30m/min is
Reached capacity degree, personnel's muscle power overdraw of now packing, exhausted, and its real muscle power is tempered with endurance, as a result operation
Rate 100% also can only produce 514 bags.
Existing packaging facilities speed is up to 43m/min, even if during operating rate 90%, can also be easily accomplished 663 tasks, monthly weigh
Amount is averagely by 1 ton of calculating, and per tour can produce 149 tons more, and split run whole year can produce more than 5.3 ten thousand tons more.
Exemplified by 165, former baling press has a daily output of 1126 tons, and now packing has a daily output of 1327 tons, and day increases production 201 tons, year
More than 7.2 ten thousand tons of volume increase, economic benefit is huge.
While packing speed is ensured, pouch-type is compact, neat, improves outbound qualification rate.
More than, although several embodiments of the invention is illustrated, but these embodiments are intended only as example proposition
, it is not intended to limit the scope of the present invention.For these new embodiments, it can be implemented in other various modes,
In the range of idea of the invention is not departed from, various omissions, displacement can be carried out and changed.These embodiments and its change
Shape, the invention being also contained in described in claims while being contained in scope and spirit of the present invention and its impartial model
In enclosing.
Claims (10)
1. the quick stacking machine of Large Diameter Pipeline steel pipe, it is characterised in that including：Automatic catch pipe device, lift beam take pipe device and baling press
Structure；The lift beam takes pipe device to include symmetrically arranged head stand, the first transport mechanism and headstock, and the headstock leads to
Cross first transport mechanism be located on the head stand and with first transport mechanism on the head stand it is reciprocal
Motion；The automatic catch pipe device and the packing mechanism are each provided between two head stands, wherein, the automatic catch pipe
Device is provided at one end of first transport mechanism close to cold bed for steel tubes discharging opening, and the packing mechanism is located at described first
The other end of transport mechanism；
The automatic catch pipe device mainly include supporting box, positioning slide mechanism and transport mechanism, the positioning slide mechanism and
Transport mechanism is located on the supporting box side by side, the two flush, and the positioning slide mechanism is transmitted simultaneously to steel pipe
Positioning, the transport mechanism assists the positioning slide mechanism that steel pipe is sent into position location；
The headstock mainly includes lift beam, Qu Guan mechanisms, the second transport mechanism set along its short transverse and driving
The dynamical system that second transport mechanism pumps, multiple lift beams are successively located at second transport mechanism
On, the Qu Guan mechanisms are equipped with every layer of lift beam, the lower end of the headstock takes provided with the promotion Qu Guan mechanisms
The push-in mechanism of pipe and the exhaustion mechanism for pulling out the Qu Guan mechanisms from the steel pipe two ends after dropping place；
The packing mechanism mainly includes guide locating device provided, conjunction turn-up mechanism, lifting carrier roller device and actuating unit, the conjunction
Provided with band support and packing arm in turn-up mechanism, the band branch is erected at the junction of two packing arms, the band
Support is provided with the stopper slot of strap first, and the two described one end of packing arm away from the band support are respectively equipped with strap
Second stopper slot；The steel pipe stacking of lower backwardness is located at described guide locating device provided interior, the actuating unit driving packing arm
Close arm the strap is wrapped on the steel pipe stacking, drive the packing arm to open after the completion of packing again, the power
Mechanism drives the lifting carrier roller device action that whole assure for completion of packing is sent into storage region.
2. the quick stacking machine of Large Diameter Pipeline steel pipe as claimed in claim 1, it is characterised in that
The positioning slide mechanism includes limit guide rail, position limiting slide block, baffle plate, rail brackets, spacing decelerator and spacing servo
Motor；The transport mechanism includes roller, roller bracket；The limit guide rail and roller pass through rail brackets and roller branch respectively
Frame is located on the supporting box side by side；The position limiting slide block is set in the limit guide rail, and spacing institute is carried out to steel pipe
State baffle plate and be located at the position limiting slide block upper end, the spacing servomotor and spacing decelerator are connected with the position limiting slide block.
3. the quick stacking machine of Large Diameter Pipeline steel pipe as claimed in claim 1, it is characterised in that
Second transport mechanism includes the drive link and lifting sliding rail set from the top of the headstock to bottom, the liter
Drop slide rail sets up separately in the both sides of the drive link including two；
The lift beam include the lift beam pedestal that is connected with second transport mechanism and with the lift beam base runner
The telescoping tube for being capable of horizontal extension of connection, middle part and the drive link of the lift beam pedestal are socketed, both sides and the liter
Drop slide rail is slidably connected；The free end of the telescoping tube is provided with clamping body；Two neighbouring lift beam pedestals
Both sides are flexibly connected by lifting beam connection respectively；
The Qu Guan mechanisms include being set in the telescoping tube and through the inserted link of the telescoping tube, and one end of the inserted link is
The plug of pipe is taken, its other end is the inserted link limiting plate that diameter is more than the inserted link diameter；
The dynamical system is connected with the lift beam pedestal, including lift beam servomotor, lift beam decelerator, and the two leads to
Cross the top that lift beam electric machine support is located at the headstock.
4. the quick stacking machine of Large Diameter Pipeline steel pipe as claimed in claim 3, it is characterised in that
The push-in mechanism includes push-in cylinder and push rod；The exhaustion mechanism includes pulling out cylinder and integral with air cylinder connecting rod
The arm-tie of connection, the place plane of the arm-tie is vertical with the length direction of the air cylinder connecting rod；
The push-in mechanism and the exhaustion mechanism are disposed in parallel in the homonymy of the arm-tie, and the push rod is limited with the inserted link
Position plate is just to setting, and the arm-tie is located between the inserted link limiting plate and the plug close to the side of the inserted link side.
5. the quick stacking machine of Large Diameter Pipeline steel pipe as claimed in claim 1, it is characterised in that
It is described it is guide locating device provided by alignment rack and positioning pin constitute, it is described positioning pin include at least two, in loudspeaker
It is located at before and after mouth shape, its up big and down small point of opening on the alignment rack, the lines between two positioning pin free ends
It is vertical with direction where the whole length assured；
And/or,
The conjunction turn-up mechanism also includes packing stand, hydraulic cylinder, pressing plate and force transmitting board, and the hydraulic cylinder is located at the packing stand
On, the packing arm is located at the top of the hydraulic cylinder, therebetween provided with force transmitting board, one end of the force transmitting board and the liquid
The hydraulic connecting rod drive connection of cylinder pressure, its other end is connected with the rotary shaft of the packing arm bottom；The pressing plate is located at two
The free end of the packing arm, the stopper slot of strap second is located on the pressing plate.
6. the quick stacking machine of Large Diameter Pipeline steel pipe as claimed in claim 1, it is characterised in that the lifting carrier roller device includes support
Roller pedestal, dance roller, lifting roller support, elevating mechanism, dance roller power motor；The lifting roller support is located at the carrying roller base
On seat and the fixed dance roller two ends, the elevating mechanism is located at the bottom for being located at the dance roller in the carrying roller pedestal
Portion, the dance roller power motor is connected with the elevating mechanism, the direction of transfer of the dance roller and the whole length assured
Spend direction consistent.
7. the quick stacking machine of Large Diameter Pipeline steel pipe as described in claim any one of 1-6, it is characterised in that the conjunction turn-up mechanism bag
Include four, be equidistantly located on firm banking, a moving vertically idler dress is equipped between the two neighboring conjunction turn-up mechanism
Put, two ends adjacent two are described close be respectively equipped between turn-up mechanisms one it is described guide locating device provided.
8. utilize the palletizing method of the quick stacking machine of Large Diameter Pipeline steel pipe described in claim any one of 1-7, it is characterised in that bag
Include following steps：
1) drive the headstock to be located at the both sides of the automatic catch pipe device, the steel pipe got off from cold bed is pushed to described automatic
Keep off on pipe device, the spacing steel pipe foremost of positioning slide mechanism is run to predeterminated position, pushes to the steel pipe of predetermined number
Afterwards, the Qu Guan mechanisms described in the push-in mechanism urges of the headstock bottom in lift beam take pipe, and the lift beam passes through described
Second transport mechanism is moved up, and is circulated according to this, after the steel pipe for being raised to the default number of plies, and the headstock passes through first conveyer
Structure is along the head bench run to the surface of the packing mechanism；In the steel pipe of the default number of plies, the number of every layer of steel pipe
Amount is equal or different；
2) lift beam is declined by second transport mechanism, and successively the packing mechanism will be dropped down onto under steel pipe whole
Above, positioned at the guide locating device provided interior formation steel pipe stacking；Start the exhaustion mechanism, the steel pipe stacking two ends will be inserted
The Qu Guan mechanisms pull out, the headstock, which is re-moved to the both sides of the automatic catch pipe device, to be continued to take pipe；
3) the conjunction turn-up mechanism is started, the packing arm closes arm, and the strap is wrapped on the steel pipe stacking simultaneously, operation
The end of the strap is welded to each other by person, afterwards, opens the packing arm, is started the lifting carrier roller device, will be packed
Good whole assure is transported to outside packing region.
9. palletizing method as claimed in claim 8, it is characterised in that step 1) in, the push-in mechanism of the headstock bottom
Promote the Qu Guan mechanisms in the lift beam to take pipe, specifically include：
Inserted link described in the push-in mechanism urges, the lift beam is protruded horizontally up simultaneously, and multiple plugs insert multiple simultaneously
The two ends of steel pipe, and by the clamping body by the two ends clamping of all steel pipes.
10. palletizing method as claimed in claim 8, it is characterised in that step 2) in, start the exhaustion mechanism, will insert
The Qu Guan mechanisms at the steel pipe stacking two ends are pulled out, and are specifically included：
Start the pull-out cylinder, the arm-tie movement drags the inserted link limiting plate, the inserted link movement, the tap from
The two ends of steel pipe are extracted out, and away from the steel pipe；The plug at the two ends of whole steel pipes in the steel pipe pile is drawn out simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710195656.7A CN106976731B (en) | 2017-03-29 | 2017-03-29 | Rapid stacking machine and stacking method for large-diameter steel pipes |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710195656.7A CN106976731B (en) | 2017-03-29 | 2017-03-29 | Rapid stacking machine and stacking method for large-diameter steel pipes |
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| CN106976731B CN106976731B (en) | 2022-12-09 |
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| CN106976731B (en) | 2022-12-09 |
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Inventor after: Li Maojin Inventor after: Xu Guangyou Inventor after: Ding Xiuchen Inventor after: Yuan Wenqiao Inventor after: Wang Jianlong Inventor after: Liu Shu Inventor after: Wang Shuai Inventor before: Yuan Wenqiao Inventor before: Wang Jianlong Inventor before: Liu Shu Inventor before: Wang Shuai |
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Effective date of registration: 20180125 Address after: 301600 Daegu Zhuang Town, Jinghai District, Tianjin City, 100 billion yuan industrial zone Applicant after: TIANJIN YOUFA STEEL PIPE GROUP Co.,Ltd. Applicant after: HANDAN YOUFA STEEL PIPE Co.,Ltd. Address before: 056700 Handan City, Hebei, Cheng An County commercial district Applicant before: HANDAN YOUFA STEEL PIPE Co.,Ltd. |
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