CN106932128A - For the pressure sensitive layer and piezoresistive pressure sensor of piezoresistive pressure sensor - Google Patents

For the pressure sensitive layer and piezoresistive pressure sensor of piezoresistive pressure sensor Download PDF

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Publication number
CN106932128A
CN106932128A CN201710265632.4A CN201710265632A CN106932128A CN 106932128 A CN106932128 A CN 106932128A CN 201710265632 A CN201710265632 A CN 201710265632A CN 106932128 A CN106932128 A CN 106932128A
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China
Prior art keywords
sensitive layer
electrode plate
pressure sensitive
pressure sensor
pressure
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CN201710265632.4A
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Chinese (zh)
Inventor
张旻
***
刘易鑫
梁家铭
吴川
吴一川
王晓浩
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Shenzhen Graduate School Tsinghua University
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Shenzhen Graduate School Tsinghua University
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Priority to CN201710265632.4A priority Critical patent/CN106932128A/en
Publication of CN106932128A publication Critical patent/CN106932128A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L9/00Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
    • G01L9/02Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in ohmic resistance, e.g. of potentiometers, electric circuits therefor, e.g. bridges, amplifiers or signal conditioning
    • G01L9/04Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in ohmic resistance, e.g. of potentiometers, electric circuits therefor, e.g. bridges, amplifiers or signal conditioning of resistance-strain gauges

Abstract

The invention discloses a kind of pressure sensitive layer and piezoresistive pressure sensor for piezoresistive pressure sensor, the pressure sensitive layer includes grapheme material and polymer elastomer;The grapheme material is loose porous and with micro structure array, and the polymer elastomer is coated on outside the grapheme material and penetrates into each hole of the grapheme material.The piezoresistive pressure sensor includes the pressure sensitive layer that the first electrode plate being mutually bonded and second electrode plate and at least one of which are placed between the first electrode plate and the second electrode plate;Electrode contact in micro-structural in the micro structure array and the first electrode plate and/or the second electrode plate.Ambient pressure size can be converted into the piezoresistive pressure sensor of the invention the resistance value of sensor, so as to perceive the change of ambient pressure using the change of electric signal, there is sensitivity high, low cost, high-flexibility, easy processing, be easy to array with miniaturization.

Description

For the pressure sensitive layer and piezoresistive pressure sensor of piezoresistive pressure sensor
Technical field
The present invention relates to pressure sensor technique field, more particularly to a kind of pressure for piezoresistive pressure sensor Power sensitive layer and piezoresistive pressure sensor.
Background technology
With the implementation of development and the industry 4.0 of microcomputer and technology of Internet of things, wearable device is used as Internet of Things Net perceives the interface of life signal, its increasingly obtain paying attention to development, its can complete collection to all kinds of vital sign parameter signals, Detection and analysis, and it is displayed in terminal device.And be to ensure wearable device pliability, comfortableness and portability, flexible sensing Device turns into the study hotspot of wearable device with electronic skin.Highly sensitive pliable pressure sensor can gather the breathing of life, the heart Various signs such as rate, pulse, receive much concern in studying herein.High sensibility pressure transducer is also widely applied to move simultaneously The fields such as dynamic terminal, motor vehicle equipment and military aerospace.
Pressure sensor can be divided into pressure resistance type, condenser type and piezoelectric type etc. according to its operation principle.Pressure drag type pressure is sensed Device has sensitivity high compared to other sensors, and measurement range is big, advantages of simple structure and simple.To obtain the pressure of higher sensitivity Resistive sensor, typically studies in terms of the structure and material two of sensor.But at present, piezoresistive pressure sensor is still present Some shortcomings, such as sensitivity are not high, relatively costly.
The content of the invention
It is an object of the invention to provide a kind of pressure sensitive layer and pressure drag type pressure for piezoresistive pressure sensor Sensor, its sensitivity is high, easily processed into type, be easy to miniaturization and array, low cost.
The purpose of the present invention is achieved through the following technical solutions:
A kind of pressure sensitive layer for piezoresistive pressure sensor, it is characterised in that the pressure sensitive layer includes stone Black alkene material and polymer elastomer;The grapheme material is loose porous and with micro structure array, the polymer Elastomer is coated on outside the grapheme material and penetrates into each hole of the grapheme material.
Preferably, the micro-structural in the micro structure array be taper, it is truncated cone-shaped and spherical at least one.
Preferably, when the micro-structural be taper or it is truncated cone-shaped when, range of taper is between 30 °~90 °.
Preferably, the porosity in the hole is 25%-65%.
Preferably, the thickness of the pressure sensitive layer is 5-200 μm.
Preferably, the grapheme material is induced with laser Graphene.
Preferably, the polymer elastomer is PDMS, TPU, PET, silicon rubber or polyurethane rubber.
A kind of piezoresistive pressure sensor, including the pressure described in first electrode plate, second electrode plate and at least one of which Sensitive layer;The presser sensor is placed between the first electrode plate and the second electrode plate, in the first electrode plate Each electrode and/or the second electrode plate in each electrode and the micro- knot of at least one of the micro structure array Structure is contacted, and the first electrode plate, the pressure sensitive layer and the second electrode plate are mutually bonded.
Preferably, the piezoresistive pressure sensor is flexible.
A kind of pressure drag type pressure sensor array including described piezoresistive pressure sensor.
Beneficial effects of the present invention include:Micro-structural in pressure sensitive layer is sensitive to faint pressure change, and Graphene It is loose porous also extremely sensitive to pressure, both collective effects increase the sensitivity of piezoresistive pressure sensor, it is specific come Say, the piezoresistive pressure sensor formed by pressure sensitive layer of the present invention, when ambient pressure acts on battery lead plate, can cause to produce The resistance of the pressure sensitive layer of deformation produces change, i.e., micro-structural is deformed, while the loose and porous structure inside Graphene Also can compression, this causes the resistance change of integral pressure sensitive layer, and then first electrode plate and second electrode plate are logical Applied voltage is crossed, this resistance value is converted into current signal, so as to ambient pressure size can be perceived.Pressure sensor of the invention Ambient pressure can be converted into electric signal and ambient pressure is perceived with this, with sensitivity it is high, pliability is good, be easy to miniaturization, Array and low cost and other advantages.
Brief description of the drawings
Fig. 1 is the structural blast schematic diagram of the piezoresistive pressure sensor in the embodiment of the present invention 1;
Fig. 2 is the generalized section of the piezoresistive pressure sensor in the embodiment of the present invention 1;
Fig. 3 A are the dimensional structure diagrams of the Graphene of formation in embodiment 1;
Fig. 3 B are an enlarged diagram for micro-structural in Fig. 3 A;
Fig. 3 C are the scanning electron microscope (SEM) photograph of the grapheme material in Fig. 3 A;
Fig. 4 is the generalized section of the pressure sensitive layer of formation in the embodiment of the present invention 1;
Fig. 5 is the schematic flow sheet of the making piezoresistive pressure sensor of the embodiment of the present invention 1;
Fig. 6 is the schematic flow sheet of the making piezoresistive pressure sensor of the embodiment of the present invention 2.
Specific embodiment
Embodiments of the invention are elaborated below in conjunction with accompanying drawing.It is emphasized that the description below is only to show Example property, rather than in order to limit the scope of the present invention and its application.
The present invention provides a kind of pressure sensitive layer for piezoresistive pressure sensor, in a specific embodiment, described Pressure sensitive layer includes grapheme material and polymer elastomer;The grapheme material is loose porous and with micro-structural Array, the polymer elastomer is coated on outside the grapheme material and penetrates into each hole of the grapheme material.Its In, overall by grapheme material (including the micro-structural for being formed) is all loose porous.
In some preferred embodiments, micro-structural in micro structure array is taper, it is truncated cone-shaped and spherical in extremely Few one kind.For example:Shape can be pyrometric cone, polygon pyramid, circular cone, terrace with edge, round platform etc., when micro-structural is taper or truncation During taper, range of taper is between 30 °~90 °.The shape of micro-structural can be a kind of, or various, certainly, in order to just Processed in convenient, the shape of the preferably micro-structural in micro structure array is a kind of.
In other preferred embodiments, the porosity in hole is 25%-65%.The thickness of the pressure sensitive layer is 5- 200 μm, preferred thickness is 10-50 μm.The polymer elastomer is PDMS, TPU, PET, silicon rubber or polyurethane rubber Glue, preferably PDMS.Preferably, the grapheme material is induced with laser Graphene, specifically, can be with polyimides (PI) Or PEI (PEI) is raw material, and Graphene is formed by laser sintered method.First made by the wet-etching technology of silicon Make microstructural mold, Graphene is then formed by laser sintered polyimides (PI) or PEI (PEI), finally pour into a mould Or other techniques add polymer elastomer, polymer elastomer to penetrate into each hole of Graphene, and stone is coated on after solidification The outside of black alkene, to form pressure sensitive layer.Pressure sensitive layer can be dimensioned to different size according to microstructural mold, make Obtain the piezoresistive pressure sensor for further being formed and easily realize miniaturization and array, and the micro-structural of Graphene has preferably Uniformity, it is ensured that the accuracy of sensor measurement;In addition the porous Graphene that is put into is by polyimides or polyetherimide Amine sintering is formed, and greatly reduces production cost.Specific preparation process, lower section describes in detail again.
The present invention also provides a kind of piezoresistive pressure sensor, including first electrode plate, second electrode plate and at least one Pressure sensitive layer in any of the above-described implementation method of layer;Presser sensor is placed on the first electrode plate and the second electrode plate Between, sandwich structure is formed, each in each electrode and/or the second electrode plate in the first electrode plate At least one of electrode and the micro structure array microstructured contact, the first electrode plate, the pressure sensitive layer and institute Second electrode plate is stated to be mutually bonded.
In a preferred embodiment, the micro-structural of pressure sensitive layer can be in above-mentioned microstructure aspects any one or Its combination, pressure sensitive layer can be one layer, or multilayer (preferably two-layer).When being one layer, i.e., in pressure sensitive layer One side on there is micro structure array, at least one micro-structural of the micro structure array can connect with the electrode in first electrode plate Touch, or can also be with the electrode contact in second electrode plate;When preferably two-layer, the back-to-back patch of two-layer pressure sensitive layer Close, to cause wherein one layer of at least one of micro structure array micro-structural and the electrode contact of first electrode plate, another layer At least one of micro structure array micro-structural and second electrode plate electrode contact.
In a preferred embodiment, piezoresistive pressure sensor is flexible.
The present invention also provides a kind of pressure drag type pressure sensor array including some piezoresistive pressure sensors.
Below by way of specific example, the present invention will be described in detail.
Embodiment 1
As depicted in figs. 1 and 2, piezoresistive pressure sensor includes first electrode plate 1, second electrode plate 2 and is clipped in both Middle pressure sensitive layer 3, pressure sensitive layer has one layer, at least one of its micro structure array micro-structural 31 and first electrode The electrode contact of plate 1, first electrode plate 1, pressure sensitive layer 3 and second electrode plate 2 are mutually bonded.Wherein, first electrode plate 1 is wrapped The first substrate film 11 and first electrode 12 are included, second electrode plate 2 includes the second substrate film 21 and second electrode 22, the first electricity Pole 12 and second electrode 22 can be using the effigurate ITO (tin indium oxide) of tool, nano silver wires.The conductive films such as Graphene Material, the first substrate film 11 and the second substrate film 21 can be using polymeric materials such as PET, PMMA.
In this example, from 200nm thick ITO conductive films as electrode material, the PET of 50 μ m-thicks makes as substrate First electrode plate 1 and second electrode plate 2, obtain patterned by standard photolithography process with wet-etching technology (such as using chloroazotic acid) Battery lead plate film, to draw electric signal.
As shown in figure 5, the manufacturing process of the piezoresistive pressure sensor is as follows:
S1, (potassium hydroxide solution can be such as used, is matched and is using the wet-etching technology of silicon:KOH:70g, H2O: 190mL, isopropanol (IPA):40mL;Magnetic agitation under 80 DEG C of water-baths) production room is away from 30 μm, the micro-structural that 15 μm of microstructure height Silicon mould and silanization treatment surface (using 1H, 1H, 2H, 2H- perfluoro decyl trichlorosilane to process 3h at 120 DEG C in this example), To obtain hydrophobic surface.
S2, coating liquid polyimides are molded on microstructural mold using 400 DEG C of hot settings;
S3, the laser 6 using 5.5W power, according to row scanning with the speed sintered microstructure region of 150mm/s, make its turn Become loose porous induced with laser Graphene.As shown in fig.3 a 3 c, Fig. 3 A are the graphene-structured to be formed, wherein micro-structural 31 is triangular pyramidal, and taper is 70.6 °, and Fig. 3 B are the enlarged diagram of one of micro-structural;Fig. 3 C are the grapheme material Scanning electron microscope (SEM) photograph.
S4, vacuum pouring PDMS (polydimethylsiloxane, dimethyl silicone polymer) (PDMS and solidifications in this example The quality proportioning 10 of agent:1, vacuum -0.1MPa), and 3h is toasted under 80 DEG C of environment, to form pressure sensitive layer;Fig. 4 is pressure The spacing t1 and microstructure height t2 and thickness t3 of pressure sensitive layer between the generalized section of power sensitive layer, its array is depended on The detection range of pressure sensor requires that in this example, t1 is 30 μm, and t2 is 15 μm, and t3 is 25 μm with detection.
S5, the face to be bonded to second electrode plate and pressure sensitive layer carry out ozone activation treatment (at oxygen plasma surface Reason, 90W, 30s);
S6, second electrode plate 2 is bonded with pressure sensitive layer 3 after from silicon mould peel off;
S7, first electrode plate is made same ozone activation treatment, and by between first electrode plate and second electrode plate, the It is bonded between one battery lead plate and pressure sensitive layer, is formed pressure resistance type piezo-resistance.
Embodiment 2
From patterned nano silver wire film as first electrode and second electrode in this example, to draw electric signal, The embodiment differs primarily in that pressure sensitive layer is two-layer with embodiment 1.As shown in fig. 6, the piezoresistive pressure sensor Manufacturing process it is as follows:
S1, (potassium hydroxide solution can be used, is matched and is using the wet-etching technology of silicon:KOH:70g, H2O: 190mL, isopropanol (IPA):40mL;Magnetic agitation under 80 DEG C of water-baths) production room is away from 50 μm, the micro-structural that 20 μm of microstructure height Silicon mould and silanization treatment surface (using 1H, 1H, 2H, 2H- perfluoro decyl trichlorosilane to process 3h at 120 DEG C in this example), To obtain hydrophobic surface;
S2, coating liquid polyimides are molded on micro-structural silicon mould using 400 DEG C of hot settings;
S3, the laser 6 using 5.5W power, according to row scanning with the speed sintered microstructure region of 150mm/s, make its turn Become loose porous induced with laser Graphene.
S4, vacuum pouring PDMS (quality proportionings 5 of PDMS and curing agent in this example:1, vacuum -0.1MPa), and 80 3h is toasted under DEG C environment, to form pressure sensitive layer;In this example, the thickness of pressure sensitive layer is 40 μm.
S5, two-layer pressure sensitive layer is carried out ozone activation treatment (oxygen plasma be surface-treated, 90W, 30s), and back to Back of the body bonding (80 DEG C of baking oven, 3h), and peeled off from silicon mould;
S6, using above-mentioned ozone activation handling process, by above-mentioned two-layer pressure sensitive layer 4 and 5, first electrode plate and Two battery lead plates alignment bonding, completes sensor production.
In some other embodiment, as different from Example 2, the micro-structural on two-layer pressure sensitive layer can phase Together, it is also possible to which different, the micro-structural for for example being contacted with first electrode plate can be triangular pyramidal, micro- with what second electrode plate was contacted Structure can be cone etc..
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert Specific implementation of the invention is confined to these explanations.For those skilled in the art, do not taking off On the premise of present inventive concept, some equivalent substitutes or obvious modification can also be made, and performance or purposes are identical, all should When being considered as belonging to protection scope of the present invention.

Claims (10)

1. a kind of pressure sensitive layer for piezoresistive pressure sensor, it is characterised in that the pressure sensitive layer includes graphite Alkene material and polymer elastomer;The grapheme material is loose porous and with micro structure array, the polymer bullet Gonosome is coated on outside the grapheme material and penetrates into each hole of the grapheme material.
2. pressure sensitive layer as claimed in claim 1, it is characterised in that the micro-structural in the micro structure array is taper, At least one in truncated cone-shaped and spherical.
3. pressure sensitive layer as claimed in claim 2, it is characterised in that when the micro-structural be taper or it is truncated cone-shaped when, Range of taper is between 30 °~90 °.
4. pressure sensitive layer as claimed in claim 1 or 2, it is characterised in that the porosity in the hole is 25%-65%.
5. pressure sensitive layer as claimed in claim 1 or 2, it is characterised in that the thickness of the pressure sensitive layer is 5-200 μ m。
6. pressure sensitive layer as claimed in claim 1 or 2, it is characterised in that the grapheme material is induced with laser graphite Alkene.
7. pressure sensitive layer as claimed in claim 1 or 2, it is characterised in that the polymer elastomer be PDMS, TPU, PET, silicon rubber or polyurethane rubber.
8. a kind of piezoresistive pressure sensor, it is characterised in that including first electrode plate, second electrode plate and at least one of which power Profit requires the pressure sensitive layer described in any one of 1-7;The presser sensor is placed on the first electrode plate and second electricity Between pole plate, each electrode in each electrode and/or the second electrode plate in the first electrode plate with it is described At least one of micro structure array microstructured contact, the first electrode plate, the pressure sensitive layer and the second electrode Plate is mutually bonded.
9. piezoresistive pressure sensor as claimed in claim 8, it is characterised in that the piezoresistive pressure sensor is flexible 's.
10. a kind of pressure drag type pressure sensor array including any described piezoresistive pressure sensors of some claim 8-9.
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Application publication date: 20170707