CN106929973A - Silk warper identical tension traction roller device long - Google Patents
Silk warper identical tension traction roller device long Download PDFInfo
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- CN106929973A CN106929973A CN201511013540.4A CN201511013540A CN106929973A CN 106929973 A CN106929973 A CN 106929973A CN 201511013540 A CN201511013540 A CN 201511013540A CN 106929973 A CN106929973 A CN 106929973A
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- Prior art keywords
- tension roller
- roller
- fixed
- tension
- axle
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/22—Tensioning devices
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
The present invention relates to a kind of silk warper identical tension traction roller device long,It is characterized in,The upper tension roller and lower tension roller of upper and lower arranged parallel,Lower tension roller two end axles bearing is fixed on can be in the left and right roller swing arm that upper tension roller bearing block swings,Position-adjustable,Motor is rotated through tension roller in band wheel drive,And synchronized belt wheel,Double cog synchronous belt and be fixed on the commutation tensioning wheel inner tines of tension pulley support engagement after,Lower tension roller is driven to rotate,Upper and lower tension roller is active rotation,Turn to opposite,Piece yarn from tension roller downside in serpentine after upward tension roller upper side,Guide headstock direction into,Wind to form a controllable tensile region with headstock coiled hair,Real-time dynamic control is wound into the piece yarn tension of coiled hair,Tension force high precision,Fast response time,Realize identical tension high speed warping,Improve warp quality,Simple structure,Low cost,Reliability is high,Nover practical.
Description
Technical field
The present invention relates to one kind loom tool, especially a kind of silk warper identical tension traction roller device long.
Background technology
Silk warper long is textile industry weaving preparatory technology equipment, identical tension traction roller device is the key device of the piece yarn tension control of silk warper long, in warping, because cheese is during unwinding, diameter is from big to small, its tension force also constantly changes, different kinds has different tensile property curves, piece yarn also has different tensile requirements, there are three kinds of modes to solve usual use the such as this problem, current KARL MALIMO company, the frame company of Changzhou the 8th and Sheyang Jieli Textile Machinery Co., Ltd.：
First, using two tension rollers of upper and lower arranged parallel, upper tension roller position is fixed, lower tension roller position is adjustable, piece yarn is in serpentine winding between two tension rollers, by the frictional force passive rotation on piece yarn and its surface, the tension force of piece yarn rubs upper and lower tension roller surface and tension force that dragged rotation is produced to upper and lower tension roller by the piece yarn of coiled hair winding, and tension force changes and changes with unwinding tension, dynamic control is unable to, tension force is uneven；
2nd, upper tension roller motor-driven rotation, lower tension roller by piece yarn rub passive rotation, under computer control, change piece yarn tension by the change of motor speed, but because lower tension roller is passive rotation formula, control the speed of tension response unhappy, also influence the control of tension force；
3rd, respectively independently driven by a motor using upper and lower tension roller, so stronger to piece yarn tension control ability, reaction is very fast, warp quality preferably, realizes constant tensile control, but relatively costly, the failure of electrical equipment is also increased simultaneously, it is impossible to the need for meeting spread.
The content of the invention
It is an object of the invention to provide a kind of tension force high precision, control tension range is big, and simple structure is lower-cost, adapts to the identical tension roller device of automation and intelligentification control.
To achieve these goals, the technical scheme for using of the invention for：
1st, a kind of silk warper identical tension roller draw-gear long, including electrical apparatus control system, atmospheric control, bobbin cradle collects filament plate, yi word pattern needle reed, filoplume detector, yarn storage device, oiling device, head, it is characterised in that：After filoplume detector before yi word pattern needle reed,The identical tension draw-gear of setting controls to be wound into the piece yarn tension of coiled hair,The upper tension roller and lower tension roller of upper and lower arranged parallel,Upper tension roller right-hand member axle is fixed on right frame side lining by bearing and bearing block,Its inner chamber is stretched out again,Brake disc is fixed with external part axle and is mutually connected with the brake being fixed on right frame side lining,Quick brake is realized during parking,The axle of upper tension roller left end is through bearing,Bearing block,It is fixed on left frame side sheet,And stretch out its inner chamber,Synchronous pulley and passive belt wheel are respectively fixed with external part axle,Passive belt wheel is connected through transmission belt with the driving pulley on the motor being fixed on below left frame wallboard,Motor drives upper tension roller to rotate,Left and right roller swing arm is hitched on outer end dome on the upper tension roller being fixed in the frame of left and right or so bearing block,And can be around its swing,The hole for having many regulations fixed in the frame of left and right may be selected,It is bolted in the frame of left and right,Lower tension roller left end shaft is fixed in right roller swing arm through bearing,Left end shaft is fixed in left roller swing arm through bearing,And protrude into left frame inner chamber,Synchronous pulley is fixed with its shaft end,Engaged with double cog synchronous belt inner tines,Double cog synchronous belt inner tines are engaged with the commutation tensioning wheel being fixed on tensioning side face axle with bearing again,And tooth on the outside of double cog synchronous belt is engaged with the synchronous pulley on lower tension roller,Lower tension roller is driven to rotate,The axle placement being tensioned in the other end opposite sides of support is fixed in left roller swing arm,The tensile force of swingable regulation double cog synchronous belt,Fixed with bolt,Can be with tension roller Integral swinging under roller swing arm.Upper tension roller is opposite with lower tension roller steering, it is active rotation, piece yarn is in serpentine winding between upper and lower tension roller, its linear velocity synchronous coordination under the control of electrical apparatus control system is proportional, the identical tension warp let-off is realized, during parking, brake disc is clamped by brake, brake weight is produced, rotating the upper and lower tension roller of implementation through transmission belt double cog synchronous belt stops operating；
2nd, a kind of silk warper identical tension traction roller device long, including：Synchronous pulley and tensioning reverse wheel in upper tension roller left end shaft are engaged with double cog synchronous belt inner tines, and tooth on the outside of double cog synchronous belt is engaged with the synchronous pulley in lower tension roller left end shaft, and form certain angle of contact and tensile force, lower tension roller is driven to rotate, upper and lower tension roller turns to opposite, bearing is housed in tensioning reverse wheel and is fixed on the axle of tensioning support one side, the axle for being tensioned support other end opposite sides is fixed in left roller swing arm, and can swing, fixed with bolt.Instantly tension roller roller swing arm is servo-actuated together when swinging, and keeps relative position constant；
3rd, a kind of silk warper identical tension traction roller device long, including drive lower tension roller to rotate using double cog synchronous belt.
Brief description of the drawings：
Fig. 1, the structure chart for being used for general warping machine for the present apparatus；
Fig. 2, the top view for Fig. 1；
The structure chart of Fig. 3, the present apparatus；
Fig. 4, the right view for Fig. 3；
Fig. 5, the A-A cross section views for Fig. 3；
Fig. 6, the enlarged partial view for B in Fig. 3；
Fig. 7, the enlarged partial view for C in Fig. 3；
In figure：
1. the transmission belt of 13. coiled hair of collection filament plate 5. identical tension draw-gear, 8. yarn storage device, 9. tension detecting apparatus, 10. oiling device, 11. head, 12. cord roller of 2. cheese of bobbin cradle, 3. single thread 4. 14. and 15. motor of wheel, 16. 21. 22. right frame of left frame of yi word pattern needle reed 17. passive belt wheel, 18. transmission belt, 19. driving pulley, 20. motor 23., 24. synchronous pulley of commutation tensioning wheel 25. are tensioned the bolt of 31. times tension rollers of tension roller, 32. bearing, 33. 34. left roller swing arm of bearing, 35. bearing, 36. 38. bearing of right 37. bolt of roller swing arm, 39. bearing block 40. in the brake disc 30. of 28. brake of support 26. double cog synchronous belt, 27. synchronous pulley 29..
Specific embodiment：
Describe the present invention in detail below in conjunction with the accompanying drawings；
As shown in figures 1 to 6, silk warper identical tension traction roller device long includes：
1st, a kind of silk warper identical tension traction roller device long, including electrical apparatus control system, atmospheric control, bobbin cradle 1 collects filament plate 4, yi word pattern needle reed 16, filoplume detector 6, yarn storage device 8, oiling device 10, head 11, it is characterised in that：After filoplume detector 6 before yi word pattern needle reed 16,The identical tension draw-gear 5 of setting controls to be wound into the tension force of piece yarn 7 of coiled hair 13,The upper tension roller 30 and lower tension roller 31 of upper and lower arranged parallel,The right-hand member axle of upper tension roller 30 is fixed on the side lining of right frame 22 by bearing 38 and bearing block 39,Its inner chamber is stretched out again,Brake disc 29 is fixed with external part axle and is mutually connected with the brake 28 being fixed on the side lining of right frame 22,Quick brake is realized during parking,The axle of the left end of upper tension roller 30 is through bearing 32,Bearing block 39,It is fixed on the side sheet of left frame 21,And stretch out its inner chamber,Synchronous pulley 27 and passive belt wheel 17 are respectively fixed with external part axle,Passive belt wheel 17 is connected through transmission belt 18 with the driving pulley 19 on the motor 20 being fixed on below the wallboard of left frame 21,Upper tension roller 30 is driven to rotate by motor 20,It is fixed on left and right frame 21,Left and right roller swing arm 34 is hitched on the outer end dome on the bearing block 39 of upper tension roller 30 or so on 22,36,And can be around its swing,Left and right frame 21,The hole for having many regulations fixed on 22 may be selected,Left and right frame 21 is fixed on by bolt 37,On 22,The right-hand member axle of lower tension roller 31 is fixed in right roller swing arm 36 through bearing 35,Left end shaft is fixed in left roller swing arm 34 through bearing 35,And protrude into the inner chamber of left frame 21,Synchronous pulley 24 is fixed with its shaft end,Engaged with the inner tines of double cog synchronous belt 26,The inner tines of double cog synchronous belt 26 are engaged with the commutation tensioning wheel 23 being fixed on the tensioning one side axle of support 25 with bearing 33 again,And double cog synchronous 26 is engaged with the synchronous pulley 24 on lower tension roller 31 with outside tooth,Lower tension roller 31 is driven to rotate,The axle placement being tensioned in the other end opposite sides of support 25 is fixed in left roller swing arm 34,The tensile force of swingable regulation double cog synchronous belt 26,Fixed with bolt 40,Can be with the left Integral swinging of 34 times tension rollers of roller swing arm 31.Upper tension roller 30 turns to opposite with lower tension roller 31, it is active rotation, piece yarn 7 is in serpentine winding between upper and lower tension roller 30,31, its linear velocity synchronous coordination under the control of electrical apparatus control system is proportional, the identical tension warp let-off is realized, during parking, brake disc 29 is clamped by brake 28, brake weight is produced, is rotated through 18 double cog synchronous belt of transmission belt 26 and is realized that upper and lower tension roller 30,31 and motor 20 stop operating；
2nd, a kind of silk warper identical tension traction roller device long, including：Synchronous pulley 27 and tensioning reverse wheel 23 in the left end shaft of upper tension roller 30 are engaged with the inner tines of double cog synchronous belt 26, and the outside tooth of double cog synchronous belt 26 is engaged with the synchronous pulley 24 in the lower left end shaft of tension roller 31, and form certain angle of contact and tensile force, lower tension roller 31 is driven to rotate, upper and lower tension roller 30,31 turns to opposite, bearing 33 is housed in tensioning reverse wheel 23 and is fixed on the axle of the tensioning one side of support 25, the axle of the other end opposite sides of support 25 is tensioned to be fixed in left side roller swing arm 34, and can swing, fixed with bolt 40.Instantly it is servo-actuated together when tension roller 31, left and right roller 34,36 swing of swing arm, keeps relative position constant；
3rd, a kind of silk warper identical tension traction roller device long, including drive lower tension roller 31 to rotate using double cog synchronous belt 26.
The process route of silk warper long is：
The single thread 3 on cheese 2 being placed on bobbin cradle 1 is introduced by collecting filament plate 4 by certain quantity,After piece yarn 7 being formed into yi word pattern needle reed 16,From the downside of lower tension roller 31 direction of headstock 11 is guided into serpentine around upward tension roller 30,By filoplume detector 6,Yarn storage device 8,Tension detecting apparatus 9,Oiling device 10,It is wound on coiled hair 13 through the commutation of cord roller 12,Warping machine is in the running,Motor 15 drives coiled hair 13 to rotate winding warp thread by transmission belt and wheel 14,Motor 15,The difference of motor 20 is under computer control,According to the warp tension and tension detecting apparatus 9 of setting,Tension force detects feedack,Control is from identical tension roller device 5 to the tension force of piece yarn 7 being wound up into coiled hair 13,Real time dynamic tracing tension variation,Make its constant within the scope of a value,Keep identical tension warping.The technology of the active turn of upper and lower tension roller 30,31 is driven by a motor using identical tension roller device 5, makes control accuracy higher, cost is lower, is particularly suitable for the warping of the high-tension yarn of small tension receiving coil or hightension and wide cut.The brake gear of identical tension roller device 5 is controlled in parking by warping machine atmospheric control, realizes that synchronous brake stops.
The present apparatus is mainly is weaved on warping apparatus with weaving warp knit, such as silk warper long, spandex warping machine, is of course also apply on weaving tatting weaving warping apparatus.
Claims (3)
1. a kind of silk warper identical tension traction roller device long, including electrical apparatus control system, atmospheric control, bobbin cradle（1）, collect filament plate（4）, yi word pattern needle reed（16）, filoplume detector（6）, yarn storage device（8）, oiling device（10）, head（11）, it is characterised in that：In yi word pattern needle reed（16）Preceding filoplume detector（6）Afterwards, the identical tension draw-gear of setting（5）To control to be wound into coiled hair（13）Piece yarn（7）Tension force, the upper tension roller of upper and lower arranged parallel（30）With lower tension roller（31）, upper tension roller（30）Right-hand member axle passes through bearing（38）And bearing block（39）It is fixed on right frame（22）On side lining, its inner chamber is stretched out again, brake disc is fixed with external part axle（29）And be fixed on right frame（22）Brake on side lining（28）Mutually it is connected, Quick brake, upper tension roller is realized during parking（30）The axle of left end is through bearing（32）, bearing block（39）, it is fixed on left frame（21）On side sheet, and its inner chamber is stretched out, synchronous pulley is respectively fixed with external part axle（27）With passive belt wheel（17）, passive belt wheel（17）Through transmission belt（18）Be fixed on left frame（21）Motor below wallboard（20）On driving pulley（19）It is connected, by motor（20）Tension roller in driving（30）Rotate, be fixed on left and right frame（21、22）On upper tension roller（30）Left and right bearing block（39）On outer end dome on hitch left and right roller swing arm（34、36）, and can be around its swing, left and right frame（21、22）On have the fixed holes of many regulations optional, by bolt（37）It is fixed on left and right frame（21、22）On, lower tension roller（31）Right-hand member axle is through bearing（35）It is fixed on right roller swing arm（36）On, left end shaft is through bearing（35）It is fixed on left roller swing arm（34）On, and protrude into left frame（21）Inner chamber, synchronous pulley is fixed with its shaft end（24）, with double cog synchronous belt（26）Inner tines are engaged, double cog synchronous belt（26）Inner tines again with bearing（33）It is fixed on tensioning support（25）Commutation tensioning wheel on one side axle（23）Engagement, and make double cog synchronous belt（26）Outside tooth and lower tension roller（31）On synchronous pulley（24）Engagement, drives lower tension roller（31）Rotate, be tensioned support（25）Other end opposite sides on axle placement be fixed on left roller swing arm（34）On, swingable regulation double cog synchronous belt（26）Tensile force, use bolt（40）It is fixed, can be with left roller swing arm（34）Lower tension roller（31）Integral swinging, upper tension roller（30）With lower tension roller（31）Turn to conversely, be active rotation, piece yarn（7）In upper and lower tension roller（30、31）Between be in serpentine winding, its linear velocity synchronous coordination under the control of electrical apparatus control system is proportional, realizes the identical tension warp let-off, during parking, brake disc（29）By brake（28）Clamp, brake weight is produced, through transmission belt（18）Double cog synchronous belt（26）Upper and lower tension roller is realized in rotation（30、31）And motor（20）Stop operating.
2. the silk warper identical tension traction roller device a kind of long according to claims 1, it is characterised in that including：Upper tension roller（30）Synchronous pulley in left end shaft（27）With tensioning reverse wheel（23）With double cog synchronous belt（26）Inner tines are engaged, and make double cog synchronous belt（26）Outside tooth and lower tension roller（31）Synchronous pulley in left end shaft（24）Engagement, and certain angle of contact and tensile force is formed, drive lower tension roller（31）Rotate, upper and lower tension roller（30、31）Turn to conversely, tensioning reverse wheel（23）In be equipped with bearing（33）And it is fixed on tensioning support（25）On the axle of one side, support is tensioned（25）The axle of other end opposite sides is fixed on left side roller swing arm（34）On, and can swing, use bolt（40）It is fixed；Instantly tension roller（31）, left and right roller swing arm（34、36）It is servo-actuated together during swing, keeps relative position constant.
3. the silk warper identical tension traction roller device a kind of long according to claims 1, it is characterised in that including using double cog synchronous belt（26）To drive lower tension roller（31）Rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511013540.4A CN106929973A (en) | 2015-12-31 | 2015-12-31 | Silk warper identical tension traction roller device long |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511013540.4A CN106929973A (en) | 2015-12-31 | 2015-12-31 | Silk warper identical tension traction roller device long |
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| Publication Number | Publication Date |
|---|---|
| CN106929973A true CN106929973A (en) | 2017-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511013540.4A Pending CN106929973A (en) | 2015-12-31 | 2015-12-31 | Silk warper identical tension traction roller device long |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003276945A (en) * | 2002-03-27 | 2003-10-02 | Tsudakoma Corp | Tension providing device |
| US6776319B1 (en) * | 2002-04-15 | 2004-08-17 | Jack G. Haselwander | Strand tension equalizing apparatus |
| CN204825202U (en) * | 2015-06-10 | 2015-12-02 | 常州市第八纺织机械有限公司 | Novel tension roller device of warper |
| CN204849192U (en) * | 2015-06-10 | 2015-12-09 | 常州市第八纺织机械有限公司 | Warper tension roller's tension adjusting device |
| CN204939737U (en) * | 2015-08-11 | 2016-01-06 | 射阳县杰力纺织机械有限公司 | Long filament warping machines identical tension traction roller device |
-
2015
- 2015-12-31 CN CN201511013540.4A patent/CN106929973A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003276945A (en) * | 2002-03-27 | 2003-10-02 | Tsudakoma Corp | Tension providing device |
| US6776319B1 (en) * | 2002-04-15 | 2004-08-17 | Jack G. Haselwander | Strand tension equalizing apparatus |
| CN204825202U (en) * | 2015-06-10 | 2015-12-02 | 常州市第八纺织机械有限公司 | Novel tension roller device of warper |
| CN204849192U (en) * | 2015-06-10 | 2015-12-09 | 常州市第八纺织机械有限公司 | Warper tension roller's tension adjusting device |
| CN204939737U (en) * | 2015-08-11 | 2016-01-06 | 射阳县杰力纺织机械有限公司 | Long filament warping machines identical tension traction roller device |
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Application publication date: 20170707 |
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