CN106926021A - A kind of method of the T-shaped slender beam of fast and stable clamping - Google Patents
A kind of method of the T-shaped slender beam of fast and stable clamping Download PDFInfo
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- CN106926021A CN106926021A CN201710285532.8A CN201710285532A CN106926021A CN 106926021 A CN106926021 A CN 106926021A CN 201710285532 A CN201710285532 A CN 201710285532A CN 106926021 A CN106926021 A CN 106926021A
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- pressing plate
- shaped
- clamping
- shaped pressing
- slender beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/065—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding workpieces being specially deformable, e.g. made from thin-walled or elastic material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention belongs to Computerized Numerical Control processing technology field, there is provided a kind of method of the T-shaped slender beam of fast and stable clamping.Rib size and local shape according to the T-shaped slender beam for treating clamping design U-shaped pressing plate;According to the T-shaped elongated beam structure for treating clamping and U-shaped pressing plate type, lathe and cutter are selected;Using the U-shaped T-shaped slender beam of pressing plate clamping, it is processed;Fork-shaped pressing plate of the invention realizes the maximum elementary object of clamping working (finishing) area first, and minimal amount of surplus is not purged at a remaining pressing plate after clamping processing first, and remaining is processed in place, reduces the accumulative position error that same web multiple clamping processing is caused;Coordinate the method mentioned in fork-shaped pressing plate and the present invention, during the T-shaped elongated web of digital control processing, web deflection is small, allow and knife or cross and cut situation and can almost ignore, it is to avoid manually adjust the operation that tool length compensation ensures web thickness, improves overall processing efficiency.
Description
Technical field
The invention belongs to Computerized Numerical Control processing technology field, it is related to a kind of method of the T-shaped slender beam of fast and stable clamping.
Background technology
In aviation part numerical control manufacture, usually there are some elongated titanium alloy T type beam structures, i.e. one side has edge
Bar, another web is opened wide, and such part web and edge rib thickness are typically 3-5mm, belong to typical thin wall component.Plus
In man-hour, common pressing plate alternately generally is installed using between each web, the mode positioned using face carries out clamping, reality processing process
In, such method tedious process, inefficiency, face clamping often result in web and upwarp or concave deformation, and influence web is final
Thickness, and processing knife rail is chaotic, easily causes cut wound pressing plate, part to take up the situation of cut wound, conventional processing error rate is up to
40%.
The content of the invention
In order to solve above-mentioned processing problems, the invention provides a kind of method of the T-shaped slender beam of fast and stable clamping.
Technical scheme:
A kind of method of the T-shaped slender beam of fast and stable clamping, step is as follows:
(1) the rib size and local shape according to the T-shaped slender beam for treating clamping design U-shaped pressing plate
(1.1) reinforcement size at U-shaped pressing plate needed for the T-shaped slender beam of clamping is treated in measurement, including Rib Thickness δ, plus
Strong muscle length L, reinforcement and profile straight flange included angle A;
(1.2) the gained U-shaped pressing plate of size design is measured according to step (1.1), it is true with profile straight flange included angle A according to reinforcement
Fixed U-shaped pressing plate type, including U-shaped pressing plate Class1 and U-shaped pressing plate type 2;
When (90 ° of-A)≤10 ° of U-shaped pressing plate Class1 of selection, described U-shaped pressing plate Class1 is for cuboid cuts while being formed
Has bevelled integrative-structure pressing plate, its inclined-plane side is provided with notch;
Remaining situation selects U-shaped pressing plate type 2, and described U-shaped pressing plate type 2 is two cuboids formation obtuse angles, a length
Cube is while form the integrative-structure pressing plate with inclined-plane, its inclined-plane side is provided with notch;
Described pressing plate length is the depth of notch, and described platen width is notch side cuboid width;
Width of rebate a=1.2 δ, platen width b=50~60mm, pressing plate length c=0.8L;
(2) according to the T-shaped elongated beam structure and U-shaped pressing plate type for treating clamping, lathe and cutter are selected
(2.1) overall size according to the T-shaped slender beam for treating clamping, opening and closing angle situation, select lathe;
(2.2) according to U-shaped pressing plate size determine the scope of finishing tool diameter D for 0.8 × (b-a)/2≤D≤0.8 ×
(b-a)/2, finishing tool size is determined further according to reinforcement corner, base angle;
(3) the U-shaped T-shaped slender beam of pressing plate clamping is used, is processed
(3.1) U-shaped pressing plate is installed, U-shaped pressing plate notch is coordinated with reinforcement, mating part length L1=0.85L, it is ensured that
Do not interfere cutter path, lower section coordinates jack to be compressed;
(3.2) run, process the other positions in addition to U-shaped pressing plate;
(3.3) U-shaped pressing plate assembling is adjusted, mating part L2=0.1L is undressed at U-shaped pressing plate in procedure of processing (3.1)
Part;
(3.4) common pressing plate clamping is used, cleanup step (3.3) place only has part residual.
Beneficial effects of the present invention:
(1) design of fork-shaped pressing plate, make and use, realize the maximum elementary object of clamping working (finishing) area first, it is first
Minimal amount of surplus is not purged at a remaining pressing plate after secondary clamping processing, and remaining is processed in place, reduces same web many
The accumulative position error that secondary clamping processing is caused;
(2) design of fork-shaped pressing plate, make and use, to greatest extent to being fixed at T-shaped slender beam reinforcement,
Avoid in the poor place's web positioning of intermediate intensity, cause web deformation, the problem of dimension overproof, realize web total quality
The target of raising;
(3) method mentioned in fork-shaped model and the present invention is coordinated, the T-shaped slender beam of digital control processing need to only move pressing plate 1-2
It is secondary to complete all processing, improve overall processing efficiency;
(4) method mentioned in fork-shaped model and the present invention is coordinated, during the T-shaped elongated web of digital control processing, web deformation
Amount is small, allow and knife or cross and cut situation and can almost ignore, it is to avoid manually adjust the operation that tool length compensation ensures web thickness,
Improve overall processing efficiency.
Brief description of the drawings
Fig. 1 is T-shaped elongated beam structure schematic diagram.
Fig. 2 is T-shaped slender beam partial enlarged drawing.
Fig. 3 (a) is U-shaped pressing plate Class1 front view.
Fig. 3 (b) is U-shaped pressing plate Class1 top view.
Fig. 4 (a) is the U-shaped front view of pressing plate type 2.
Fig. 4 (b) is the U-shaped top view of pressing plate type 2.
Fig. 5 is U-shaped pressing plate clamping and adjustment position figure.
Specific embodiment
Embodiment
A kind of method of the T-shaped slender beam of fast and stable clamping, step is as follows:
(1) the rib size and local shape according to the T-shaped slender beam for treating clamping design U-shaped pressing plate
(1.1) reinforcement size at U-shaped pressing plate needed for the T-shaped slender beam of clamping is treated in measurement, including Rib Thickness δ, plus
Strong muscle length L, reinforcement and profile straight flange included angle A;
(1.2) the gained U-shaped pressing plate of size design is measured according to step (1.1), it is true with profile straight flange included angle A according to reinforcement
Fixed U-shaped pressing plate type, including U-shaped pressing plate Class1 and U-shaped pressing plate type 2;
When (90 ° of-A)≤10 ° of U-shaped pressing plate Class1 of selection, described U-shaped pressing plate Class1 is for cuboid cuts while being formed
Has bevelled integrative-structure pressing plate, its inclined-plane side is provided with notch;
Remaining situation selects U-shaped pressing plate type 2, and described U-shaped pressing plate type 2 is two cuboids formation obtuse angles, a length
Cube is while form the integrative-structure pressing plate with inclined-plane, its inclined-plane side is provided with notch;
Described pressing plate length is the depth of notch, and described platen width is notch side cuboid width;
Width of rebate a=1.2 δ, platen width b=50~60mm, pressing plate length c=0.8L;
(2) according to the T-shaped elongated beam structure and U-shaped pressing plate type for treating clamping, lathe and cutter are selected
(2.1) overall size according to the T-shaped slender beam for treating clamping, opening and closing angle situation, select lathe, and such as certain type is T-shaped
Overall size 1230 × 70 × 70, closes angle, therefore selection Five Axis vertical machines of the X to stroke 2000 at edge strip;
(2.2) according to U-shaped pressing plate size determine the scope of finishing tool diameter D for 0.8 × (b-a)/2≤D≤0.8 ×
(b-a)/2, the specific size of finishing tool is determined referring again to reinforcement corner, base angle.
(3) the U-shaped T-shaped slender beam of pressing plate clamping is used, is processed.
(3.1) U-shaped pressing plate is installed, U-shaped pressing plate notch is coordinated with reinforcement, mating part length L1=0.85L, it is ensured that
Do not interfere cutter path, lower section coordinates jack to be compressed;
(3.2) operation program, processing other positions in addition to U-shaped pressing plate.
(3.3) U-shaped pressing plate assembling is adjusted, mating part L2=0.1L is undressed at U-shaped pressing plate in procedure of processing (3.1)
Part.
(3.4) common pressing plate clamping is used, cleanup step (3.3) place only has part residual.
Claims (1)
1. a kind of method of the T-shaped slender beam of fast and stable clamping, it is characterised in that step is as follows:
(1) the rib size and local shape according to the T-shaped slender beam for treating clamping design U-shaped pressing plate
(1.1) reinforcement size at U-shaped pressing plate needed for the T-shaped slender beam for treating clamping, including Rib Thickness δ, reinforcement are measured
Length L, reinforcement and profile straight flange included angle A;
(1.2) the gained U-shaped pressing plate of size design is measured according to step (1.1), U is determined according to reinforcement and profile straight flange included angle A
Type pressing plate type, including U-shaped pressing plate Class1 and U-shaped pressing plate type 2;
When (90 ° of-A)≤10 ° of U-shaped pressing plate Class1 of selection, described U-shaped pressing plate Class1 has for cuboid is cut while being formed
The integrative-structure pressing plate on inclined-plane, its inclined-plane side is provided with notch;
Remaining situation selects U-shaped pressing plate type 2, and described U-shaped pressing plate type 2 is two cuboids formation obtuse angles, a cuboids
While forming the integrative-structure pressing plate with inclined-plane, its inclined-plane side is provided with notch;
Described pressing plate length is the depth of notch, and described platen width is notch side cuboid width;
Width of rebate a=1.2 δ, platen width b=50~60mm, pressing plate length c=0.8L;
(2) according to the T-shaped elongated beam structure and U-shaped pressing plate type for treating clamping, lathe and cutter are selected
(2.1) overall size according to the T-shaped slender beam for treating clamping, opening and closing angle situation, select lathe;
(2.2) determine that the scope of finishing tool diameter D is 0.8 × (b-a)/2≤D≤0.8 × (b- according to U-shaped pressing plate size
A)/2, finishing tool size is determined further according to reinforcement corner, base angle;
(3) the U-shaped T-shaped slender beam of pressing plate clamping is used, is processed
(3.1) U-shaped pressing plate is installed, U-shaped pressing plate notch is coordinated with reinforcement, mating part length L1=0.85L, it is ensured that do not do
Cutter path is related to, lower section coordinates jack to be compressed;
(3.2) run, process the other positions in addition to U-shaped pressing plate;
(3.3) U-shaped pressing plate assembling, mating part L2=0.1L, undressed part at U-shaped pressing plate in procedure of processing (3.1) are adjusted;
(3.4) common pressing plate clamping is used, cleanup step (3.3) place only has part residual.
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CN201710285532.8A CN106926021B (en) | 2017-04-27 | 2017-04-27 | A kind of method of fast and stable clamping T-type slender beam |
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CN201710285532.8A CN106926021B (en) | 2017-04-27 | 2017-04-27 | A kind of method of fast and stable clamping T-type slender beam |
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CN106926021A true CN106926021A (en) | 2017-07-07 |
CN106926021B CN106926021B (en) | 2019-01-15 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000334632A (en) * | 1999-05-25 | 2000-12-05 | Hitachi Ltd | Fixing tool |
CN201172165Y (en) * | 2008-04-10 | 2008-12-31 | 中铁山桥集团有限公司 | U-shaped reinforcement rib cramp for combination drill |
CN201931302U (en) * | 2010-12-07 | 2011-08-17 | 成都飞机工业(集团)有限责任公司 | Fixture for simultaneously correcting and clamping T bar |
CN105033689A (en) * | 2015-09-15 | 2015-11-11 | 沈阳飞机工业(集团)有限公司 | Novel fixed-force press plate device |
CN105382502A (en) * | 2015-11-27 | 2016-03-09 | 沈阳飞机工业(集团)有限公司 | Efficient numerical control machining method for thin and long beam type parts |
-
2017
- 2017-04-27 CN CN201710285532.8A patent/CN106926021B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000334632A (en) * | 1999-05-25 | 2000-12-05 | Hitachi Ltd | Fixing tool |
CN201172165Y (en) * | 2008-04-10 | 2008-12-31 | 中铁山桥集团有限公司 | U-shaped reinforcement rib cramp for combination drill |
CN201931302U (en) * | 2010-12-07 | 2011-08-17 | 成都飞机工业(集团)有限责任公司 | Fixture for simultaneously correcting and clamping T bar |
CN105033689A (en) * | 2015-09-15 | 2015-11-11 | 沈阳飞机工业(集团)有限公司 | Novel fixed-force press plate device |
CN105382502A (en) * | 2015-11-27 | 2016-03-09 | 沈阳飞机工业(集团)有限公司 | Efficient numerical control machining method for thin and long beam type parts |
Non-Patent Citations (1)
Title |
---|
谷妍: "细长梁类零件的加工技术探究", 《装备制造技术》 * |
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