CN106918534B - A kind of rheology detection method of varnish - Google Patents

A kind of rheology detection method of varnish Download PDF

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Publication number
CN106918534B
CN106918534B CN201710234271.7A CN201710234271A CN106918534B CN 106918534 B CN106918534 B CN 106918534B CN 201710234271 A CN201710234271 A CN 201710234271A CN 106918534 B CN106918534 B CN 106918534B
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varnish
viscosity
simulation
tested
rheology
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CN106918534A (en
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朱敏德
方黎明
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Libang Coatings (China) Co., Ltd.
Zhangzhou Xinzhanwang Chemical Co., Ltd.
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Libang Coatings (china) Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/26Oils; Viscous liquids; Paints; Inks
    • G01N33/32Paints; Inks

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a kind of rheology detection methods of varnish, comprising the following steps: step 1: preparing varnish, varnish is then diluted to execution conditions, tested viscosity, shear rate when coating stirring is simulated, step 2: tested viscosity, before being sprayed after simulation stirring, viscosity recovery when standing, step 3: tested viscosity, viscosity change when simulation sprays, step 4: tested viscosity, the viscosity change of analog stream usually judges whether the rheology of varnish is qualified.The stress condition that method of the invention passes through viscosity simulation spraying and levelling under test different shear rate, it can predict varnish spraying and the viscosity change during levelling, the bad disadvantages such as sagging, the orange peel for effectively varnish being avoided to occur at the scene, to judge whether the varnish meets the requirements in advance.

Description

A kind of rheology detection method of varnish
Technical field
The invention belongs to the thixotropy detection method of coating more particularly to a kind of rheology detection methods of varnish.
Background technique
When paint spraying, because of the viscosity change of coating itself and flowing and the fluctuation of painting environment, painting is sometimes resulted in Layer generates a problem that sagging or orange peel.
Varnish in paint coatings is higher to its appearance requirement usually as outermost coating.And the film thickness of varnish compared with Thickness is then easier phenomena such as sagging and bad order occurs.Present each common viscosity of the coating detection method of company, such as using viscous Cup, rotational viscometer etc. are spent, the thixotropy of coating can not be accurately measured, film defect occurs when improving paint spraying construction Risk.
In view of this, being when predicting that varnish uses at the scene it is necessary to provide a kind of rheology detection method of varnish It is no that the bad phenomenons such as sagging and orange peel can occur.
Summary of the invention
In view of the drawbacks of the prior art, the object of the present invention is to provide a kind of rheology detection sides of simple and easy varnish Method, it is possible to prevente effectively from the bad phenomenons such as sagging and orange peel for occurring when the practical coating in most of scene.
To achieve the goals above, The technical solution adopted by the invention is as follows:
One aspect of the present invention provides a kind of rheology detection method of varnish, comprising the following steps:
Step 1: preparing varnish, and varnish is then diluted to execution conditions, tested viscosity, cutting when simulation coating stirs Cutting speed rate;
Step 2: tested viscosity, before being sprayed after simulation stirring, viscosity recovery when standing;
Step 3: tested viscosity, viscosity change when simulation sprays;
Step 4: tested viscosity, the viscosity change of analog stream usually judge whether the rheology of the varnish is qualified.
Preferably, the step 1 medium shear rate is 50-100s-1
Preferably, the step 2 medium shear rate is 0.05-0.5s-1
Preferably, the step 3 medium shear rate is 500-2000s-1
Preferably, the step 4 medium shear rate is 0.01-1s-1
Preferably, the tested viscosity is tested under conditions of temperature is 20~25 DEG C.
Preferably, the rheology for judging the varnish whether qualification be step 3 simulation spraying when viscosity change institute The average value of measured data is less than 0.2Pa.s, and the maximum value of the viscosity change the data obtained of step 4 analog stream usually is higher than 5Pa.s。
Due to the adoption of the above technical scheme, the present invention has the following advantages and beneficial effects:
Method of the invention can test viscosity of the varnish under different shear rate, the construction feelings of simulation varnish at the scene Condition, to obtain preferable range of viscosities, the sagging and levelling of balance coating at the scene guarantee preferable coating appearance.According to The data measured, can be confirmed varnish under different shear rate, viscosity be in what value when, levelling and sagging performance are best.
Method of the invention, can be with by the stress condition of viscosity simulation spraying and levelling under test different shear rate Viscosity change during the spraying of prediction varnish and levelling, the bad disadvantage such as the sagging for effectively avoiding varnish from occurring at the scene, orange peel, To judge whether the varnish meets the requirements in advance.
Specific embodiment
In order to illustrate more clearly of the present invention, below with reference to preferred embodiment, the present invention is described further.Ability Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, this should not be limited with this The protection scope of invention.
Embodiment 1
Step 1: varnish a, varnish b, varnish c and varnish d are prepared.Lacquer formulation (parts by weight) is as shown in table 1:
Table 1
Varnish is diluted to execution conditions (applying 4 glasss 32 seconds, 23 DEG C) with dimethylbenzene, using rheometer, simulates coating stirring When shear rate, tested viscosity.Test condition is as follows: equipment manufacturer is Anton Paar limited liability company, and device model is Phsica MCR rheometer (the advanced rotational rheometer of MCR), device temperature is 23 DEG C, and shear rate is 50-100s-1, inspection Surveying the time is 10-20s, one data of test in each second.
Step 2: tested viscosity, before being sprayed after simulation stirring, viscosity recovery when standing.Test condition is as follows: instrument factory Family is Anton Paar limited liability company, and device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 0.05-0.5s-1, detection time is 10-20s.Every 1s tests a data, and before spraying after simulation stirring, viscosity when standing is extensive It is multiple.
Step 3: tested viscosity, viscosity change when simulation sprays.Test condition is as follows: equipment manufacturer is Anton Paar stock Part Co., Ltd, device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 500-2000s-1, inspection Surveying the time is 30-150s.Every 1s tests a data, is averaged, viscosity change when simulation sprays.
Step 4: tested viscosity, the viscosity change of analog stream usually.Test condition is as follows: equipment manufacturer is Anton Paar stock Part Co., Ltd, device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 0.01-1s-1, detection Time is 120-1200s.Every 1s tests a data, is maximized, the viscosity recovery of analog stream usually.
Step 5: each varnish is sprayed on the steel plate with middle painting, device therefor and parameter are as shown in table 2:
Table 2
After spraying, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C later.
Step 6: testing the appearance of each varnish using Byk tangerine peel instrument wavescan, including the obscure degree of du, Lw long wave, Sw short The value of wave, DOI clarity;Every piece of painting apply flitch test three times, is averaged.
It is as shown in table 3 to test the data obtained:
Table 3
As the data in table 3 indicates, the rheological property of tetra- varnish of a, b, c, d is tested with method of the invention.Representated by a Varnish, viscosity change institute measured data average value when step 3 simulation spraying are less than 0.2Pa.s, step 4 analog stream usually viscous Degree variation institute's measured data maximum value is greater than 5Pa.s, and appearance and sagging performance are all good when reality sprays.
Varnish representated by b is 3.8Pa.s in the viscosity change institute measured data maximum value of step 4 analog stream usually, much Less than 5Pa.s, levelling stage viscosity recovery is slower, so sagging limit only has 43 microns, sagging occurs for when in-situ spraying.
Varnish representated by c is greater than 5.0Pa.s, stream in the viscosity change institute measured data maximum value of step 4 analog stream usually Flat stage viscosity recovery is preferable, no sag phenomenon, but simulates viscosity change institute measured data average value when spraying in step 3 For 0.28Pa.s, spraying stage viscosity is slightly higher, and du, Lw, Sw are higher, and DOI is relatively low, and appearance is bad.
Varnish representated by d simulates viscosity change institute measured data average value when spraying in step 3 and is less than 0.2Pa.s, step The viscosity change institute measured data maximum value of four analog streams usually is greater than 5.0Pa.s, and levelling and sagging performance are all preferable.According to data It may determine that, viscosity change institute measured data average value when step 3 simulation sprays is less than 0.2Pa.s, and du, Sw, Lw are lower, DOI Higher, appearance is good.The maximum value of the viscosity change the data obtained of step 4 analog stream usually be higher than 5Pa.s, sagging limit compared with Height, no sag risk.The practical performance in paint line of four varnish and the conclusion that rheology detects are more consistent;Pass through the rheology Method can be confirmed that varnish is suitably formulated.
Embodiment 2
Step 1: preparing varnish, and lacquer formulation (parts by weight) is as shown in table 4:
Table 4
Varnish
A870 acrylic resin 540
The 582-2 amino resins of Xinhua Resin Factory, Shanghai 270
Tinuvin384 0.53
Tinuvin292 0.53
Byk306 0.5
Byk331 0.8
Dimethylbenzene 42
100# solvent 132
2-Butoxyethyl acetate 13.64
It amounts to 1000
Varnish is diluted to execution conditions (applying 4 glasss 28 seconds, 23 DEG C) with dimethylbenzene.Using rheometer, coating stirring is simulated When shear rate, tested viscosity.Test condition is as follows: equipment manufacturer is Anton Paar limited liability company, and device model is Phsica MCR rheometer (the advanced rotational rheometer of MCR), device temperature is 23 DEG C, and shear rate is 50-100s-1, inspection Surveying the time is 10-20s, one data of test in each second.
Step 2: tested viscosity, before being sprayed after simulation stirring, viscosity recovery when standing.Test condition is as follows: instrument factory Family is Anton Paar limited liability company, and device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 0.05-0.5s-1, detection time is 10-20s.Every 1s tests a data, and before spraying after simulation stirring, viscosity when standing is extensive It is multiple.
Step 3: tested viscosity, viscosity change when simulation sprays.Test condition is as follows: equipment manufacturer is Anton Paar stock Part Co., Ltd, device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 500-2000s-1, inspection Surveying the time is 30-150s.Every 1s tests a data, is averaged, viscosity change when simulation sprays.
Step 4: tested viscosity, the viscosity change of analog stream usually.Test condition is as follows: equipment manufacturer is Anton Paar stock Part Co., Ltd, device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 0.01-1s-1, detection Time is 120-1200s.Every 1s tests a data, is maximized, the viscosity recovery of analog stream usually.
Step 5: the lacquer varnish on the steel plate with middle painting, device therefor and parameter are as shown in table 5:
Table 5
Revolve cup type Sames
Revolve cup diameter 50mm
Revolve cup revolving speed 35krpm
Walk rifle speed 0.65 meter per second
Shaping air 400NL/min
Rifle away from 250mm
Spray voltage -75kv
Coating flow 290cc/min
After spraying, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C later.
Step 6: short using the appearance of Byk tangerine peel instrument wavescan test varnish, including the obscure degree of du, Lw long wave, Sw The value of wave, DOI clarity;Every piece of painting apply flitch test three times, is averaged.
It is as shown in table 6 to test the data obtained:
Table 6
As shown by the data in Table 6, the rheological property under varnish difference working viscosity is tested with method of the invention.When applying Work viscosity is 28 seconds, and viscosity change institute measured data average value when step 3 simulation sprays is less than 0.2Pa.s, step 4 analog stream Viscosity change institute measured data maximum value usually is 3.4Pa.s, is less than 5.0Pa.s, appearance is preferable when reality sprays, but sagging pole It limits relatively low.Viscosity change institute measured data average value when working viscosity is 32 seconds, and step 3 simulation sprays is less than 0.2Pa.s, The viscosity change institute measured data maximum value of step 4 analog stream usually is greater than 5Pa.s, and appearance and sagging performance be all when practical spraying It is good.When working viscosity is 36 seconds, the viscosity change institute measured data maximum value of step 4 analog stream usually is greater than 5.0Pa.s, levelling Stage viscosity recovery is preferable, no sag phenomenon, but is in the viscosity change institute measured data average value that step 3 is simulated when spraying 0.29Pa.s, spraying stage viscosity is slightly higher, and du, Lw, Sw are higher, and DOI is relatively low, and appearance is bad.The varnish is practical in paint line It is more consistent to show the conclusion detected with rheology, the suitable working viscosity of varnish can be confirmed by the rheological method.
Embodiment 3
Step 1: varnish is prepared.Lacquer formulation (parts by weight) is as shown in table 7: varnish a, varnish b, varnish c formula are identical, But standing time is different.Then varnish is diluted to execution conditions (applying 4 glasss 32 seconds, 23 DEG C) with dimethylbenzene.Using rheometer, Simulate shear rate when coating stirring, tested viscosity.Test condition is as follows: equipment manufacturer is Anton Paar limited liability company, Device model is Phsica MCR rheometer (the advanced rotational rheometer of MCR), and device temperature is 23 DEG C, and shear rate is 50-100s-1, detection time is 10-20s, one data of test in each second.
Table 7
Varnish a Varnish b Varnish c Varnish d
A870 acrylic resin 540 540 540 540
Xinhua Resin Factory, Shanghai's 582-2 amino resins 270 270 270 270
Tinuvin384 0.53 0.53 0.53 0.53
Tinuvin292 0.53 0.53 0.53 0.53
Byk306 0.5 0.5 0.5 0.5
Byk331 0.8 0.8 0.8 0.8
Dimethylbenzene 42 42 42 42
100# solvent 132 132 132 132
2-Butoxyethyl acetate 13.64 13.64 13.64 13.64
It amounts to 1000 1000 1000 1000
The room temperature time after preparation 1 day 3 months 6 months 9 months
Step 2: tested viscosity, before being sprayed after simulation stirring, viscosity recovery when standing.Test condition is as follows: instrument factory Family is Anton Paar limited liability company, and device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 0.05-0.5s-1, detection time is 10-20s.Every 1s tests a data, and before spraying after simulation stirring, viscosity when standing is extensive It is multiple.
Step 3: tested viscosity, viscosity change when simulation sprays.Test condition is as follows: equipment manufacturer is Anton Paar stock Part Co., Ltd, device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 500-2000s-1, inspection Surveying the time is 30-150s.Every 1s tests a data, is averaged, viscosity change when simulation sprays.
Step 4: tested viscosity, the viscosity change of analog stream usually.Test condition is as follows: equipment manufacturer is Anton Paar stock Part Co., Ltd, device model is the advanced rotational rheometer of MCR, and device temperature is 23 DEG C, and shear rate is 0.01-1s-1, detection Time is 120-1200s.Every 1s tests a data, is maximized, the viscosity recovery of analog stream usually.
Step 5: each varnish is sprayed on the steel plate with middle painting, device therefor and parameter are as shown in table 8:
Table 8
After spraying, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C later.
Step 6: testing the appearance of each varnish using Byk tangerine peel instrument wavescan, including the obscure degree of du, Lw long wave, Sw short The value of wave, DOI clarity;Every piece of painting apply flitch test three times, is averaged.
It is as shown in table 9 to test the data obtained:
Table 9
As shown in data in table 9, the rheological property of tetra- varnish of a, b, c, d is tested with method of the invention.Representated by a Varnish, viscosity change institute measured data average value when step 3 simulation spraying are less than 0.2Pa.s, step 4 analog stream usually viscous Degree variation institute's measured data maximum value is greater than 5Pa.s, and appearance and sagging performance are all good when reality sprays.Varnish representated by b, step 3 Viscosity change institute measured data average value when simulation spraying is less than 0.2Pa.s, and the viscosity change of step 4 analog stream usually is surveyed Data maximums are greater than 5Pa.s, and appearance is slightly poorer to a varnish when reality sprays, but meets Customer Standard, while sagging is preferable.c Representative varnish, viscosity change institute measured data average value when step 3 simulation sprays are less than 0.2Pa.s, and step 4 simulates levelling When viscosity change institute measured data maximum value be greater than 5Pa.s, appearance is slightly poorer to a and b varnish when practical spraying, but meets client Standard, while sagging is preferable.Varnish representated by d is greater than in the viscosity change institute measured data average value that step 3 is simulated when spraying 0.2Pa.s, the viscosity change institute measured data maximum value of step 4 analog stream usually is greater than 5.0Pa.s, though sagging is preferable, appearance It is poor to be unable to satisfy customer requirement.The practical performance in paint line of four varnish and the conclusion that rheology detects are more consistent, lead to Crossing the rheological method can be confirmed the shelf-life of varnish.
The rheology detection method of varnish of the invention can test viscosity of the varnish under different shear rate, and simulation is clear The condition of construction of paint at the scene, to obtain preferable range of viscosities, the sagging and levelling of balance coating at the scene guarantee preferable Coating appearance.According to the data measured, varnish can be confirmed under different shear rate, when viscosity is in any value, levelling It is best with sagging performance.
The rheology detection method of varnish of the invention is by the viscosity simulation spraying under test different shear rate and flows Flat stress condition can predict that varnish is sprayed with the viscosity change during levelling, the stream for effectively avoiding varnish from occurring at the scene The bad disadvantage such as extension, orange peel, to judge whether the varnish meets the requirements in advance.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair The restriction of embodiments of the present invention may be used also on the basis of the above description for those of ordinary skill in the art To make other variations or changes in different ways, the embodiment that the present invention is enumerated can not give thoroughly all embodiments To the greatest extent, all to belong to obvious changes or variations that technical solution of the present invention is extended out still in protection model of the invention The column enclosed.All documents referred in the present invention are incorporated herein by reference, independent just as a document It is cited as with reference to such.

Claims (3)

1. a kind of rheology detection method of varnish, it is characterised in that: the following steps are included:
Step 1: preparing varnish, and varnish is then diluted to execution conditions, tested viscosity, shearing speed when simulation coating stirs Rate;
Step 2: tested viscosity, before being sprayed after simulation stirring, viscosity recovery when standing;
Step 3: tested viscosity, viscosity change when simulation sprays;
Step 4: tested viscosity, the viscosity change of analog stream usually judge whether the rheology of the varnish is qualified;
Step 5: each varnish is sprayed on the steel plate with middle painting;
After spraying, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C later;
The step 1 medium shear rate is 50-100s-1
The step 2 medium shear rate is 0.05-0.5s-1
The step 3 medium shear rate is 500-2000s-1
The step 4 medium shear rate is 0.01-1s-1
Viscosity change institute measured data of the rheology for judging varnish when whether qualification is step 3 simulation spraying it is flat Mean value is less than 0.2Pa.s;
The rheology for judging the varnish whether qualification be the viscosity change the data obtained of step 4 analog stream usually most Big value is higher than 5Pa.s.
2. the rheology detection method of varnish according to claim 1, it is characterised in that: the tested viscosity is in temperature It is tested under conditions of being 20~25 DEG C.
3. the rheology detection method of varnish according to claim 1 or 2, it is characterised in that: the execution conditions are to apply 4 Cup 32 seconds, 23 DEG C or apply 4 glasss 28 seconds, 23 DEG C.
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CN108225980A (en) * 2017-12-22 2018-06-29 中山市榄商置业发展有限公司 A kind of rheology detection method of varnish

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US5456105A (en) * 1993-10-14 1995-10-10 International Paper Company Rheometer for determining extensional elasticity
CN2932369Y (en) * 2006-07-05 2007-08-08 崔兆星 A rheometer
CN102393348A (en) * 2011-10-26 2012-03-28 常州天合光能有限公司 Method for testing rheological property of conductive slurry
CN105758766A (en) * 2016-03-15 2016-07-13 廊坊立邦涂料有限公司 Method measuring inter-batch stability of latex paint by using rotational rheometer

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Effective date of registration: 20191209

Address after: 201201, No. 287, pioneering Road, Jinqiao Export Processing Zone, Shanghai, Pudong New Area

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Patentee after: Libang Coatings (China) Co., Ltd.

Address before: 201201, No. 287, pioneering Road, Jinqiao Export Processing Zone, Shanghai, Pudong New Area

Patentee before: Libang Coatings (China) Co., Ltd.