CN106918534A - A kind of rheology detection method of varnish - Google Patents

A kind of rheology detection method of varnish Download PDF

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Publication number
CN106918534A
CN106918534A CN201710234271.7A CN201710234271A CN106918534A CN 106918534 A CN106918534 A CN 106918534A CN 201710234271 A CN201710234271 A CN 201710234271A CN 106918534 A CN106918534 A CN 106918534A
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varnish
viscosity
rheology
coefficent
tested
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CN106918534B (en
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朱敏德
方黎明
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Libang Coatings (China) Co., Ltd.
Zhangzhou Xinzhanwang Chemical Co., Ltd.
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Nippon Paint China Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/26Oils; Viscous liquids; Paints; Inks
    • G01N33/32Paints; Inks

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a kind of rheology detection method of varnish, comprise the following steps:Step one:Varnish is prepared, varnish is then diluted to execution conditions, tested viscosity, shear rate when simulation coating is stirred, step 2:Tested viscosity, before being sprayed after simulation stirring, viscosity recovery during standing, step 3:Tested viscosity, viscosity B coefficent during simulation spraying, step 4:Tested viscosity, analog stream viscosity B coefficent usually judges whether the rheology of varnish is qualified.The method of the present invention simulates the stressing conditions of spraying and levelling by the viscosity tested under different shear rate, can predict varnish spraying and levelling during viscosity B coefficent, the bad disadvantages such as sagging, orange peel that varnish occurs at the scene are prevented effectively from, so as to judge whether the varnish meets the requirements in advance.

Description

A kind of rheology detection method of varnish
Technical field
The invention belongs to the thixotropy detection method of coating, more particularly to a kind of varnish rheology detection method.
Background technology
During paint spraying, because of coating viscosity B coefficent in itself and flowing and the fluctuation of painting environment, painting is sometimes resulted in A problem that layer produces sagging or orange peel.
Varnish in paint coatings is higher to its appearance requirement usually as outermost coating.And the thickness of varnish compared with Thickness, then be easier the phenomenons such as sagging and bad order.The conventional dope viscosity detection method of present each company, such as using viscous Degree cup, rotation viscometer etc., it is impossible to the thixotropy of accurate measurement coating, improve when paint spraying is constructed and film defect occur Risk.
In view of this, it is necessary to which a kind of rheology detection method of varnish is provided, it is to predict when varnish is used at the scene It is no that the bad phenomenons such as sagging and orange peel can occur.
The content of the invention
For the defect of prior art, it is an object of the invention to provide a kind of rheology detection side of varnish simple and easy to apply Method, it is possible to prevente effectively from the bad phenomenon such as the sagging occurred during the actual application in most of scene and orange peel.
To achieve these goals, the technical solution adopted by the present invention is as follows:
One aspect of the present invention provides a kind of rheology detection method of varnish, comprises the following steps:
Step one:Varnish is prepared, varnish is then diluted to execution conditions, tested viscosity, cutting when simulation coating is stirred Cutting speed rate;
Step 2:Tested viscosity, before being sprayed after simulation stirring, viscosity recovery during standing;
Step 3:Tested viscosity, viscosity B coefficent during simulation spraying;
Step 4:Tested viscosity, analog stream viscosity B coefficent usually judges whether the rheology of the varnish is qualified.
Preferably, step one medium shear rate is 50-100s-1
Preferably, the step 2 medium shear rate is 0.05-0.5s-1
Preferably, the step 3 medium shear rate is 500-2000s-1
Preferably, the step 4 medium shear rate is 0.01-1s-1
Preferably, the tested viscosity is tested under conditions of temperature is for 20~25 DEG C.
Preferably, the rheology for judging the varnish it is whether qualified be step 3 simulation spraying when viscosity B coefficent institute The average value for surveying data is less than 0.2Pa.s, and the maximum of step 4 analog stream viscosity B coefficent the data obtained usually is higher than 5Pa.s。
There is advantages below and beneficial effect due to using above-mentioned technical proposal, the present invention:
The method of the present invention can test viscosity of the varnish under different shear rate, simulation varnish construction feelings at the scene Condition, so that preferable range of viscosities is obtained, balance coating sagging and levelling at the scene, it is ensured that preferable application outward appearance.According to The data for measuring, can confirm that varnish under different shear rate, viscosity in what be worth when, levelling is optimal with sagging performance.
The method of the present invention simulates the stressing conditions of spraying and levelling by the viscosity tested under different shear rate, can be with Viscosity B coefficent during the spraying of prediction varnish and levelling, is prevented effectively from the bad disadvantages such as sagging, orange peel that varnish occurs at the scene, So as to judge whether the varnish meets the requirements in advance.
Specific embodiment
In order to illustrate more clearly of the present invention, with reference to preferred embodiment, the present invention is described further.Ability Field technique personnel should be appreciated that following specifically described content is illustrative and be not restrictive, and should not limit this with this The protection domain of invention.
Embodiment 1
Step one:Prepare varnish a, varnish b, varnish c and varnish d.Lacquer formulation (weight portion) is as shown in table 1:
Table 1
Varnish dimethylbenzene is diluted to execution conditions (applying 4 glasss 32 seconds, 23 DEG C), rheometer, simulation coating stirring is used When shear rate, tested viscosity.Test condition is as follows:Equipment manufacturer is Anton Paar limited company, and unit type is Phsica MCR rheometer (the senior rotational rheometers of MCR), device temperature is 23 DEG C, and shear rate is 50-100s-1, inspection The survey time is 10-20s, one data of test in each second.
Step 2:Tested viscosity, before being sprayed after simulation stirring, viscosity recovery during standing.Test condition is as follows:Instrument factory Jia Shi Anton Paars limited company, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 0.05-0.5s-1, detection time is 10-20s.A data are tested per 1s, before being sprayed after simulation stirring, viscosity during standing is extensive It is multiple.
Step 3:Tested viscosity, viscosity B coefficent during simulation spraying.Test condition is as follows:Equipment manufacturer is Anton Paar stock Part Co., Ltd, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 500-2000s-1, inspection The survey time is 30-150s.A data are tested per 1s, is averaged, viscosity B coefficent during simulation spraying.
Step 4:Tested viscosity, analog stream viscosity B coefficent usually.Test condition is as follows:Equipment manufacturer is Anton Paar stock Part Co., Ltd, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 0.01-1s-1, detection Time is 120-1200s.A data are tested per 1s, maximum, analog stream viscosity recovery usually is taken.
Step 5:Each varnish is sprayed on the steel plate with middle painting, device therefor and parameter are as shown in table 2:
Table 2
After spraying is finished, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C afterwards.
Step 6:It is short using the outward appearance of Byk tangerine peel instrument wavescan each varnish of test, including the obscure degree of du, Lw long waves, Sw The value of ripple, DOI clarities;Every piece of coating board test three times, averages.
Test the data obtained is as shown in table 3:
Table 3
As the data in table 3 indicates, tetra- rheological properties of varnish of a, b, c, d are tested with the method for the present invention.Representated by a Varnish, viscosity B coefficent during step 3 simulation spraying surveys statistical average less than 0.2Pa.s, step 4 analog stream gluing usually Degree change surveys data maximums more than 5Pa.s, and outward appearance is all good with sagging performance during actual spraying.
Varnish representated by b, surveys data maximums for 3.8Pa.s, much in step 4 analog stream viscosity B coefficent usually Less than 5Pa.s, levelling stage viscosity recovery is slower, so sagging limit only has 43 microns, sagging occurs during in-situ spraying.
Varnish representated by c, data maximums are surveyed more than 5.0Pa.s, stream in step 4 analog stream viscosity B coefficent usually Flat stage viscosity recovery is preferable, no sag phenomenon, but surveys statistical average in the viscosity B coefficent that step 3 is simulated when spraying It is 0.28Pa.s, spraying stage viscosity is slightly higher, and du, Lw, Sw are higher, and DOI is relatively low, and outward appearance is not good.
Varnish representated by d surveys statistical average less than 0.2Pa.s, step in the viscosity B coefficent that step 3 is simulated when spraying Four analog streams viscosity B coefficent usually surveys data maximums more than 5.0Pa.s, and levelling and sagging performance are all preferable.According to data May determine that, viscosity B coefficent during step 3 simulation spraying surveys statistical average less than 0.2Pa.s, and du, Sw, Lw are relatively low, DOI Higher, outward appearance is good.The maximum of step 4 analog stream viscosity B coefficent the data obtained usually be higher than 5Pa.s, sagging limit compared with Height, no sag risk.Four varnish are actual more consistent with the conclusion that rheology is detected in the performance of paint line;By the rheology Method can confirm that varnish is suitably formulated.
Embodiment 2
Step one:Varnish is prepared, lacquer formulation (weight portion) is as shown in table 4:
Table 4
Varnish
A870 acrylic resins 540
The 582-2 amino resins of Xinhua Resin Factory, Shanghai 270
Tinuvin384 0.53
Tinuvin292 0.53
Byk306 0.5
Byk331 0.8
Dimethylbenzene 42
100# solvents 132
2-Butoxyethyl acetate 13.64
Amount to 1000
Varnish dimethylbenzene is diluted to execution conditions (applying 4 glasss 28 seconds, 23 DEG C).Use rheometer, simulation coating stirring When shear rate, tested viscosity.Test condition is as follows:Equipment manufacturer is Anton Paar limited company, and unit type is Phsica MCR rheometer (the senior rotational rheometers of MCR), device temperature is 23 DEG C, and shear rate is 50-100s-1, inspection The survey time is 10-20s, one data of test in each second.
Step 2:Tested viscosity, before being sprayed after simulation stirring, viscosity recovery during standing.Test condition is as follows:Instrument factory Jia Shi Anton Paars limited company, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 0.05-0.5s-1, detection time is 10-20s.A data are tested per 1s, before being sprayed after simulation stirring, viscosity during standing is extensive It is multiple.
Step 3:Tested viscosity, viscosity B coefficent during simulation spraying.Test condition is as follows:Equipment manufacturer is Anton Paar stock Part Co., Ltd, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 500-2000s-1, inspection The survey time is 30-150s.A data are tested per 1s, is averaged, viscosity B coefficent during simulation spraying.
Step 4:Tested viscosity, analog stream viscosity B coefficent usually.Test condition is as follows:Equipment manufacturer is Anton Paar stock Part Co., Ltd, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 0.01-1s-1, detection Time is 120-1200s.A data are tested per 1s, maximum, analog stream viscosity recovery usually is taken.
Step 5:The lacquer varnish on the steel plate with middle painting, device therefor and parameter are as shown in table 5:
Table 5
Rotation cup type Sames
Rotation cup diameter 50mm
Rotation cup rotating speed 35krpm
Walk rifle speed 0.65 meter per second
Shaping air 400NL/min
Rifle away from 250mm
Spray voltage -75kv
Coating flow 290cc/min
After spraying is finished, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C afterwards.
Step 6:It is short using the outward appearance of Byk tangerine peel instrument wavescan test varnish, including the obscure degree of du, Lw long waves, Sw The value of ripple, DOI clarities;Every piece of coating board test three times, averages.
Test the data obtained is as shown in table 6:
Table 6
As shown by the data in Table 6, the rheological property under varnish difference working viscosity is tested with the method for the present invention.When applying Work viscosity is 28 seconds, and viscosity B coefficent during step 3 simulation spraying surveys statistical average less than 0.2Pa.s, step 4 analog stream Viscosity B coefficent usually surveys data maximums for 3.4Pa.s, and less than 5.0Pa.s, outward appearance is preferable during actual spraying, but sagging pole Limit is relatively low.When working viscosity is 32 seconds, viscosity B coefficent during step 3 simulation spraying surveys statistical average less than 0.2Pa.s, Step 4 analog stream viscosity B coefficent usually surveys data maximums more than 5Pa.s, and outward appearance is with sagging performance all during actual spraying It is good.When working viscosity is 36 seconds, step 4 analog stream viscosity B coefficent usually surveys data maximums more than 5.0Pa.s, levelling Stage viscosity recovery is preferable, no sag phenomenon, but surveying statistical average in the viscosity B coefficent that step 3 is simulated when spraying is 0.29Pa.s, spraying stage viscosity is slightly higher, and du, Lw, Sw are higher, and DOI is relatively low, and outward appearance is not good.The varnish is actual in paint line Show more consistent with the conclusion that rheology is detected, the suitable working viscosity of varnish can confirm that by the rheological method.
Embodiment 3
Step one:Prepare varnish.Lacquer formulation (weight portion) is as shown in table 7:Varnish a, varnish b, varnish c formulas are identical, But standing time is different.Then varnish dimethylbenzene is diluted to execution conditions (applying 4 glasss 32 seconds, 23 DEG C).Using rheometer, Shear rate when simulation coating is stirred, tested viscosity.Test condition is as follows:Equipment manufacturer is Anton Paar limited company, Unit type is Phsica MCR rheometer (the senior rotational rheometer of MCR), and device temperature is 23 DEG C, and shear rate is 50-100s-1, detection time is 10-20s, one data of test in each second.
Table 7
Varnish a Varnish b Varnish c Varnish d
A870 acrylic resins 540 540 540 540
Xinhua Resin Factory, Shanghai's 582-2 amino resins 270 270 270 270
Tinuvin384 0.53 0.53 0.53 0.53
Tinuvin292 0.53 0.53 0.53 0.53
Byk306 0.5 0.5 0.5 0.5
Byk331 0.8 0.8 0.8 0.8
Dimethylbenzene 42 42 42 42
100# solvents 132 132 132 132
2-Butoxyethyl acetate 13.64 13.64 13.64 13.64
Amount to 1000 1000 1000 1000
The room temperature time after preparation 1 day 3 months 6 months 9 months
Step 2:Tested viscosity, before being sprayed after simulation stirring, viscosity recovery during standing.Test condition is as follows:Instrument factory Jia Shi Anton Paars limited company, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 0.05-0.5s-1, detection time is 10-20s.A data are tested per 1s, before being sprayed after simulation stirring, viscosity during standing is extensive It is multiple.
Step 3:Tested viscosity, viscosity B coefficent during simulation spraying.Test condition is as follows:Equipment manufacturer is Anton Paar stock Part Co., Ltd, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 500-2000s-1, inspection The survey time is 30-150s.A data are tested per 1s, is averaged, viscosity B coefficent during simulation spraying.
Step 4:Tested viscosity, analog stream viscosity B coefficent usually.Test condition is as follows:Equipment manufacturer is Anton Paar stock Part Co., Ltd, unit type is the senior rotational rheometers of MCR, and device temperature is 23 DEG C, and shear rate is 0.01-1s-1, detection Time is 120-1200s.A data are tested per 1s, maximum, analog stream viscosity recovery usually is taken.
Step 5:Each varnish is sprayed on the steel plate with middle painting, device therefor and parameter are as shown in table 8:
Table 8
After spraying is finished, levelling 7 minutes at 23 DEG C are toasted 30 minutes at 140 DEG C afterwards.
Step 6:It is short using the outward appearance of Byk tangerine peel instrument wavescan each varnish of test, including the obscure degree of du, Lw long waves, Sw The value of ripple, DOI clarities;Every piece of coating board test three times, averages.
Test the data obtained is as shown in table 9:
Table 9
As shown in data in table 9, tetra- rheological properties of varnish of a, b, c, d are tested with the method for the present invention.Representated by a Varnish, viscosity B coefficent during step 3 simulation spraying surveys statistical average less than 0.2Pa.s, step 4 analog stream gluing usually Degree change surveys data maximums more than 5Pa.s, and outward appearance is all good with sagging performance during actual spraying.Varnish representated by b, step 3 Viscosity B coefficent during simulation spraying surveys statistical average less than 0.2Pa.s, and step 4 analog stream viscosity B coefficent usually is surveyed Data maximums are more than 5Pa.s, and outward appearance is slightly poorer to a varnish during actual spraying, but meets Customer Standard, while sagging is preferable.c Representative varnish, viscosity B coefficent during step 3 simulation spraying surveys statistical average less than 0.2Pa.s, step 4 simulation levelling When viscosity B coefficent survey data maximums more than 5Pa.s, outward appearance is slightly poorer to a and b varnish during actual spraying, but meets client Standard, while sagging is preferable.Varnish representated by d is surveyed statistical average and is more than in the viscosity B coefficent that step 3 is simulated when spraying 0.2Pa.s, step 4 analog stream viscosity B coefficent usually surveys data maximums more than 5.0Pa.s, though sagging is preferably, outward appearance It is poor to meet customer requirement.Four varnish are actual more consistent with the conclusion that rheology is detected in the performance of paint line, lead to Spend the shelf-life that the rheological method can confirm that varnish.
The rheology detection method of varnish of the invention can test viscosity of the varnish under different shear rate, and simulation is clear Paint condition of construction at the scene, so that preferable range of viscosities is obtained, balance coating sagging and levelling at the scene, it is ensured that preferably Application outward appearance.According to the data for measuring, can confirm that varnish under different shear rate, viscosity in what be worth when, levelling It is optimal with sagging performance.
The rheology detection method of varnish of the invention is simulated spraying and is flowed by the viscosity tested under different shear rate Flat stressing conditions, can predict varnish spraying and levelling during viscosity B coefficent, be prevented effectively from the stream that varnish occurs at the scene The bad disadvantage such as extension, orange peel, so as to judge whether the varnish meets the requirements in advance.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not right The restriction of embodiments of the present invention, for those of ordinary skill in the field, may be used also on the basis of the above description To make other changes in different forms, the embodiment that the present invention is enumerated cannot give all of implementation method thoroughly To the greatest extent, it is every to belong to obvious change or variation that technical scheme extends out still in protection model of the invention The row for enclosing.The all documents for referring in the present invention are all incorporated as reference in this application, independent just as a document It is cited as with reference to such.

Claims (9)

1. the rheology detection method of a kind of varnish, it is characterised in that:Comprise the following steps:
Step one:Varnish is prepared, varnish is then diluted to execution conditions, tested viscosity, shearing speed when simulation coating is stirred Rate;
Step 2:Tested viscosity, before being sprayed after simulation stirring, viscosity recovery during standing;
Step 3:Tested viscosity, viscosity B coefficent during simulation spraying;
Step 4:Tested viscosity, analog stream viscosity B coefficent usually judges whether the rheology of the varnish is qualified.
2. the rheology detection method of varnish according to claim 1, it is characterised in that:Step one medium shear rate It is 50-100s-1
3. the rheology detection method of varnish according to claim 1, it is characterised in that:The step 2 medium shear rate It is 0.05-0.5s-1
4. the rheology detection method of varnish according to claim 1, it is characterised in that:The step 3 medium shear rate It is 500-2000s-1
5. the rheology detection method of varnish according to claim 1, it is characterised in that:The step 4 medium shear rate It is 0.01-1s-1
6. the rheology detection method of varnish according to claim 1, it is characterised in that:The tested viscosity is in temperature To be tested under conditions of 20~25 DEG C.
7. according to the rheology detection method of any described varnish of claim 1 to 6, it is characterised in that:Described in the judgement It is that the viscosity B coefficent that step 3 is simulated when spraying surveys the average value of data less than 0.2Pa.s that whether the rheology of varnish is qualified.
8. according to the rheology detection method of any described varnish of claim 1 to 6, it is characterised in that:Described in the judgement Whether the qualified maximum for being step 4 analog stream viscosity B coefficent the data obtained usually of the rheology of varnish is higher than 5Pa.s.
9. according to the rheology detection method of any described varnish of claim 1 to 6, it is characterised in that:The execution conditions For apply 4 glasss 32 seconds, 23 DEG C or apply 4 glasss 28 seconds, 23 DEG C.
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US5456105A (en) * 1993-10-14 1995-10-10 International Paper Company Rheometer for determining extensional elasticity
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