CN106915000A - The banbury of solid-liquid substep addition - Google Patents
The banbury of solid-liquid substep addition Download PDFInfo
- Publication number
- CN106915000A CN106915000A CN201710293924.9A CN201710293924A CN106915000A CN 106915000 A CN106915000 A CN 106915000A CN 201710293924 A CN201710293924 A CN 201710293924A CN 106915000 A CN106915000 A CN 106915000A
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- CN
- China
- Prior art keywords
- solid
- rotor
- liquid
- banbury
- added
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/20—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/283—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring data of the driving system, e.g. torque, speed, power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/94—Liquid charges
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
A kind of banbury of solid-liquid substep addition, including solid charging zone, liquid addition area, mixing area and discharge zone, the solid charging zone includes cylinder, piston, loading hopper and stuffing box, the loading hopper is connected with stuffing box, the liquid addition area includes fluid reservoir, air inlet pipe and drain pipe, the adjusting knob of coutroi velocity is provided on the drain pipe, flow controller and valve are set in the air inlet pipe, the mixing area includes compressing rod, banburying chamber, rotor and circulation pipe, the banburying chamber is divided into banburying chamber and lower banburying chamber, the rotor is connected by shaft coupling with decelerator, the decelerator is connected by shaft coupling with motor.The present invention sets solid charging zone and liquid addition area, is slowly added liquid, is conducive to solid-liquid to be well mixed, and strengthens melting effect, improves melting efficiency.
Description
Technical field
The present invention relates to material machine-shaping field, more particularly to the banbury that a kind of solid-liquid substep is added.
Background technology
Banbury is polymeric material to be plasticated and is mixed to intermittence under the air-tight state of adjustable temperature and pressure
The plant equipment of refining.The shear action that sizing material is subject to during mixer mixing is more much bigger than mill, and glue furnacing temperature is high so that banburying
The efficiency of machine refining glue is far above mill.The rotor of banbury is relative to turn round, and material clamp will be added to live to bring roll gap into, by rotor
Extruding and shearing, through roll gap after encounter lower top and fasten cusped edge and be divided into two parts, stitched between front and rear locular wall and rotor respectively
Gap returns roll gap top.In a week of rotor flow, material is sheared and rubbing action everywhere, makes the temperature of sizing material
Steeply rise, viscosity reduction increased wettability of the rubber on compounding ingredient surface, rubber is fully contacted with compounding ingredient surface.
Being stirred continuously for rotor nog, makes additive be uniformly dispersed in sizing material.
But, for the sizing material that part needs adding liquid solvent, input kneading chamber is directly mixed with solid material, mix
Refining effect is not good enough, uneven, the combination property of influence composite of solid-liquid mixing.
The content of the invention
To solve the above problems, the invention discloses a kind of environmentally friendly banbury.
In order to reach object above, the present invention provides following technical scheme：
A kind of banbury of solid-liquid substep addition, including solid charging zone, liquid addition area, mixing area and discharge zone, it is described solid
Body charging zone includes cylinder, piston, loading hopper and stuffing box, and the loading hopper is connected with stuffing box, the liquid addition area bag
Fluid reservoir, air inlet pipe and drain pipe are included, the adjusting knob of coutroi velocity is provided on the drain pipe, set in the air inlet pipe
Flow controller and valve are put, the mixing area includes compressing rod, banburying chamber, rotor and circulation pipe, and the banburying chamber is divided into
Banburying chamber and lower banburying chamber, the rotor are connected by shaft coupling with decelerator, and the decelerator is by shaft coupling and driving electricity
Machine is connected.
Preferably, the discharge zone includes discharging door lock locking device, discharge port and base.
Preferably, the loading hopper sets with stuffing box intersection and renovates plate.
Preferably, the nozzle of spraying-rinsing is provided in the loading hopper.
Preferably, there are eight ribs on the rotor, eight ribs are uniformly distributed along the circumferencial direction of rotor.
Preferably, the rotor is made up of stainless steel material, and there is anticorrosive coat on the surface of the rotor.
Preferably, the environmentally friendly banbury lower section sets elevating mechanism, and the elevating mechanism is lifting screw.
Preferably, speed probe is set on the rotor, and the speed probe is connected with controller.
Beneficial effects of the present invention：
1st, the present invention sets solid charging zone and liquid addition area, is slowly added liquid, is conducive to solid-liquid to be well mixed, and enhancing is mixed
Refining effect, improves melting efficiency；
2nd, the present invention sets speed probe on rotor, is conducive to the rotary speed of monitor in real time rotor, and be timely fed back to
Controller, so that adjust automatically makes its stable working state；
3rd, rotor of the present invention is made up of stainless steel material, good corrosion resistance, is difficult to be chemically reacted with input material, uses the longevity
Life length, easy access and maintenance；
4th, rotor of the present invention has eight ribs, is conducive to strengthening the kneading between rib and acts on, and improves compound quality and refining glue efficiency；
5th, the present invention sets nozzle, is conducive to the cleaning to the loading hopper of charging zone, remaining on the headwall that will effectively can feed
Material wash away, prevent to next time mixing material pollution.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is enlarged drawing of the present invention at M.
Reference numerals list：1st, cylinder；2nd, piston；3rd, loading hopper；4th, stuffing box；5th, fluid reservoir；6th, air inlet pipe；7th, liquid is gone out
Pipe；8th, adjusting knob；9th, flow controller；10th, valve；11st, compressing rod；12nd, rotor；13rd, upper banburying chamber；14th, lower banburying chamber；
15th, discharging door lock locking device；16th, discharge port；17th, base；18th, plate is renovated；19th, nozzle；20th, lifting screw.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limitation the scope of the present invention.It should be noted that the word " preceding " for being used in description below,
" afterwards ", "left", "right", "up" and "down" refer to the direction in accompanying drawing, and word " interior " and " outward " refer respectively to direction or remote
From the direction of particular elements geometric center.
A kind of banbury of solid-liquid substep addition as shown in Figure 1-2, including solid charging zone, liquid addition area, mixing
Area and discharge zone, solid charging zone include cylinder 1, piston 2, loading hopper 3 and stuffing box 4, and loading hopper 3 is connected with stuffing box 4, liquid
Body charging zone includes fluid reservoir 5, air inlet pipe 6 and drain pipe 7, and the adjusting knob 8 of coutroi velocity is provided on drain pipe 7, enters
Flow controller 9 and valve 10 are set on tracheae 6, and mixing area includes compressing rod 11, banburying chamber, rotor 12 and circulation pipe, banburying
Room is divided into banburying chamber 13 and lower banburying chamber 14, and rotor 12 is connected by shaft coupling with decelerator, decelerator by shaft coupling with
Motor is connected, and discharge zone includes discharging door lock locking device 15, discharge port 16 and base 17, loading hopper 3 and the phase of stuffing box 4
The nozzle 19 that spraying-rinsing is provided in plate 18, loading hopper 3 is renovated in setting at friendship, be conducive to the loading hopper of charging zone
Cleaning, effectively can wash away material remaining on the headwall that feeds, and the pollution to mixing next time material be prevented, on rotor 12
There are eight ribs, eight ribs are uniformly distributed along the circumferencial direction of rotor, be conducive to strengthening the kneading between rib and act on, improve compound quality
With refining glue efficiency, environmentally friendly banbury lower section setting elevating mechanism 20, elevating mechanism 20 is lifting screw so that the ring of the present embodiment
Secrecy mill disclosure satisfy that the use demand of different height, using more convenient.
Rotor 12 is made up of stainless steel material, and there is anticorrosive coat on the surface of rotor 12, and good corrosion resistance is difficult and input material
Chemically react, long service life, easy access and maintenance.Speed probe, speed probe and control are set on rotor 12
Device processed is connected, and is conducive to the rotary speed of monitor in real time rotor, and is timely fed back to controller, so that adjust automatically makes its work
It is in stable condition.Solid and liquid substep in the present embodiment is added, and the speed of liquid addition and addition time are controllable, is conducive to solid
Liquid is well mixed, and strengthens melting effect, improves melting efficiency.
The operation principle of environmentally friendly banbury is：Rotor 12 is relative to turn round, and material clamp will be added to live to bring roll gap into, by rotor
12 extruding and shearing force, through roll gap after encounter the lower cusped edge fastened of pushing up and be divided into two parts, respectively along front and rear room
Gap returns roll gap top between wall and rotor 12.In the rotor motion of 12 1 weeks, material is acted on by shearing force,
The temperature of sizing material steeply rises, viscosity reduction, increased wettability of the rubber on additive surface, makes rubber and additive surface
It is fully contacted, controller receives the data of speed probe, and the rotating speed of real-time monitoring rotor 12 can be according to actual production need
The rotating speed that different phase is different is controlled, melting effect is improved.Additive agglomerate passes through between rotor 12 and rotor with sizing material
Gap, rotor 12 are fastened with upper and lower top, the gap of banburying chamber interior walls, are sheared and crushed, and the rubber of the deformation that is stretched is surrounded, surely
It is scheduled on broken state.Meanwhile, the fin on rotor 6 makes sizing material along the axial movement of rotor 12, plays stirring immixture, makes to add
Plus agent is well mixed in sizing material.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned implementation method, also includes
Constituted technical scheme is combined by above technical characteristic.It should be pointed out that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (8)
1. the banbury that a kind of solid-liquid substep is added, it is characterised in that：Including solid charging zone, liquid addition area, mixing area and
Discharge zone, the solid charging zone includes cylinder, piston, loading hopper and stuffing box, and the loading hopper is connected with stuffing box, described
Liquid addition area includes fluid reservoir, air inlet pipe and drain pipe, and the adjusting knob of coutroi velocity, institute are provided on the drain pipe
Setting flow controller and valve in air inlet pipe is stated, the mixing area includes compressing rod, banburying chamber, rotor and circulation pipe, described
Banburying chamber is divided into banburying chamber and lower banburying chamber, and the rotor is connected by shaft coupling with decelerator, and the decelerator is by connection
Axle device is connected with motor.
2. the banbury that solid-liquid substep as claimed in claim 1 is added, it is characterised in that：The discharge zone includes discharging door lock
Locking device, discharge port and base.
3. the banbury that solid-liquid substep as claimed in claim 1 is added, it is characterised in that：The loading hopper intersects with stuffing box
Plate is renovated in place's setting.
4. the banbury that solid-liquid substep as claimed in claim 1 is added, it is characterised in that：Spray is provided in the loading hopper
The nozzle of water cleaning.
5. the banbury that solid-liquid substep as claimed in claim 1 is added, it is characterised in that：There are eight ribs, institute on the rotor
Eight ribs are stated to be uniformly distributed along the circumferencial direction of rotor.
6. the banbury that solid-liquid substep as claimed in claim 5 is added, it is characterised in that：The rotor is by stainless steel material system
Into there is anticorrosive coat on the surface of the rotor.
7. the banbury that solid-liquid substep as claimed in claim 1 is added, it is characterised in that：The environmentally friendly banbury lower section is set
Elevating mechanism, the elevating mechanism is lifting screw.
8. the banbury that solid-liquid substep as claimed in claim 1 is added, it is characterised in that：Revolution speed sensing is set on the rotor
Device, the speed probe is connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710293924.9A CN106915000A (en) | 2017-04-28 | 2017-04-28 | The banbury of solid-liquid substep addition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710293924.9A CN106915000A (en) | 2017-04-28 | 2017-04-28 | The banbury of solid-liquid substep addition |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106915000A true CN106915000A (en) | 2017-07-04 |
Family
ID=59568430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710293924.9A Pending CN106915000A (en) | 2017-04-28 | 2017-04-28 | The banbury of solid-liquid substep addition |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106915000A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107718342A (en) * | 2017-11-02 | 2018-02-23 | 张家港市兰航机械有限公司 | The drawing mechanism of lower discharging type banbury |
| CN113085045A (en) * | 2021-04-01 | 2021-07-09 | 浙江百朗士橡塑科技有限公司 | Preparation process and processing equipment of self-lubricating silica gel |
| WO2021152133A1 (en) * | 2020-01-30 | 2021-08-05 | Compagnie Generale Des Etablissements Michelin | Liquid dosing system associated with mass control of the dosed quantity, and related dosing processing |
| EP3932640A1 (en) * | 2020-07-03 | 2022-01-05 | Continental Reifen Deutschland GmbH | Device and method for manufacturing a rubber composition |
| CN116277575A (en) * | 2022-12-08 | 2023-06-23 | 江苏申源新材料有限公司 | Banbury mixer with feeding mechanism and feeding method |
-
2017
- 2017-04-28 CN CN201710293924.9A patent/CN106915000A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107718342A (en) * | 2017-11-02 | 2018-02-23 | 张家港市兰航机械有限公司 | The drawing mechanism of lower discharging type banbury |
| WO2021152133A1 (en) * | 2020-01-30 | 2021-08-05 | Compagnie Generale Des Etablissements Michelin | Liquid dosing system associated with mass control of the dosed quantity, and related dosing processing |
| EP3932640A1 (en) * | 2020-07-03 | 2022-01-05 | Continental Reifen Deutschland GmbH | Device and method for manufacturing a rubber composition |
| CN113085045A (en) * | 2021-04-01 | 2021-07-09 | 浙江百朗士橡塑科技有限公司 | Preparation process and processing equipment of self-lubricating silica gel |
| CN113085045B (en) * | 2021-04-01 | 2023-02-03 | 浙江百朗士橡塑科技有限公司 | Preparation process and processing equipment of self-lubricating silica gel |
| CN116277575A (en) * | 2022-12-08 | 2023-06-23 | 江苏申源新材料有限公司 | Banbury mixer with feeding mechanism and feeding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170704 |
|
| WD01 | Invention patent application deemed withdrawn after publication |