CN106863573B - A kind of stone-imitating ceramic brick adobe and its preparation process - Google Patents
A kind of stone-imitating ceramic brick adobe and its preparation process Download PDFInfo
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- CN106863573B CN106863573B CN201710107031.0A CN201710107031A CN106863573B CN 106863573 B CN106863573 B CN 106863573B CN 201710107031 A CN201710107031 A CN 201710107031A CN 106863573 B CN106863573 B CN 106863573B
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- stone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
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Abstract
A kind of stone-imitating ceramic brick adobe and its preparation process, preparation process is the following steps are included: (1) cloth: being wrapped with the block material of pulp layer in cloth first in cloth material frame, carries out filler using well known Ceramic Tiles fabric afterwards；(2) precompressed；(3) cloth bottom material；(4) it suppresses, obtains adobe.The present invention proposes a kind of stone-imitating ceramic brick adobe and its preparation process, cloth is carried out using the anti-mode of beating, the block material for being wrapped with pulp layer and conventional ceramic powder are provided commonly in adobe compacting, it can get the Ceramic Tiles of the decoration particle with greater particle size, and the sharpness of border of its bulky grain, decorative effect is abundant, and the imitative natural finiss layer that its block material is formed has certain thickness, even if be worn in the future, its brick face can still keep imitating natural texture, and its decorative cover can be with validity period growth abrasion and closer to the nature of lithotome.
Description
Technical field
The present invention relates to architectural pottery technical field more particularly to a kind of stone-imitating ceramic brick adobe and its preparation works
Skill.
Background technique
To natural-like stone brick with more and more, the requirement to natural-like stone brick is also got over for modern architecture and adnornment industry
Come it is wild do, various types of natural-like stone bricks also emerge in multitude, polished brick in porcelain character currently on the market with " dreamlike cloth ",
The process means such as " multitube cloth ", " the multiple cloth of micro mist " are produced；To achieve the effect that imitating natural stone texture.These works
Skill mode is framed as a filler material plane using press, and primary charging strikes off processing, in the different level of filled out raw material
Various heterogeneitys, color material ratio and variation it is roughly the same, and adjust without technology controlling and process and freely each level original
The attribute of the variation of material, thus it is also impossible to be formed that it is desirable to see sharpness of border, big piecemeal shape lines, formed between bulk
Stone material gap texture, can be only formed the poor color lump variation of controllability and a small amount of short grain managed.
Currently there are the big piecemeal shape lines of natural-like stone be by cloth fine powder formed separation gap form, by
It then is all powder cloth, gap and block-like boundary are unobvious, and obscure boundary is clear, and another kind has graininess decorative effect
Natural-like stone brick, that is, there is rice-grain decoration effect, be by forming major diameter in precoat charity rice-shaped decoration particle
Little particle decorative effect (wherein major diameter refers to the longest diameter of partial size) less than 4mm, particle diameter is small, can only serve as stone
The crystal grain contained in material, and can not get in touch with forming stone material gap texture, there is certain limitation.
Summary of the invention
It is an object of the invention to propose a kind of preparation process of stone-imitating ceramic brick adobe, using instead beat mode into
The block material for being wrapped with pulp layer and conventional ceramic powder are provided commonly in adobe compacting, can get with larger by row cloth
The Ceramic Tiles of the decoration particle of partial size, and the sharpness of border of its bulky grain, decorative effect are abundant.
The stone-imitating ceramic brick adobe that it is an object of the invention to propose to prepare using above-mentioned preparation process,
The imitative natural finiss layer that block material is formed has certain thickness, even if be worn in the future, brick face can still keep imitative natural
Texture, and its decorative cover can with validity period increase abrasion and closer to the nature of lithotome.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of preparation process of stone-imitating ceramic brick adobe, comprising the following steps:
(1) cloth: it is wrapped with the block material of pulp layer in cloth first in cloth material frame, is carried out afterwards using well known Ceramic Tiles fabric
Filler；
(2) precompressed；
(3) cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
(4) it suppresses, obtains adobe.
Further description, the selection major diameter of block material described in step (1) are no less than the block material of 2cm.
Further description further includes secondary filler process after prepressing procedures, using well known Ceramic Tiles fabric into
The secondary filler of row.
Further description, block material described in step (1) select the block of different sizes, wherein first cloth bulk
Material, then cloth cobbing.
Further description further includes the charity of decoration particle after cloth block material in step (1).
Further description, pressure used in the prepressing procedures are 1/ of pressure used in conventional suppression process
3-1/2。
Stone-imitating ceramic brick adobe is prepared using the preparation process of above-mentioned stone-imitating ceramic brick adobe, is wrapped
Imitative natural finiss layer, precoat and initial bed are included, the imitative natural finiss layer is embedded in the upper surface of the precoat, the imitative day
Right decorative layer is made of block material.
The major diameter of further description, the block material is no less than 2cm.
Further description, the block material include the block of at least two different sizes or color.
Further description, the imitative natural finiss layer are embedded with decoration particle.
Preparation method elder generation cloth of the invention is wrapped with the block material of pulp layer, and being carried out afterwards using fabric will be between block material
Gap is filled up, and bottom material is avoided to go to precoat through gap, avoids the color development of bottom material influence surface layer after subsequent firing, later period
After firing polishing, the Ceramic Tiles of the decoration particle with greater particle size, and the sharpness of border of its bulky grain, decorative effect can get
It is abundant；Its adobe obtained, the imitative natural finiss layer that block material is formed has certain thickness, even if be worn in the future,
Brick face can still keep imitating natural texture, and its decorative cover can be with validity period growth abrasion and closer to the natural shape of lithotome
State.
Detailed description of the invention
Fig. 1 is the brick face effect picture after the adobe firing of one embodiment of the invention；
Fig. 2 is the adobe the schematic diagram of the section structure of one embodiment of the invention；
Fig. 3 is the diagrammatic cross-section of block material used in one embodiment of the invention.
Wherein: block material 100, pulp layer 101, rice-grain decoration particle 200, imitative natural finiss layer 1, precoat 2, initial bed
3。
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
To achieve this purpose, the present invention adopts the following technical scheme:
Embodiment 1
A kind of preparation process of stone-imitating ceramic brick adobe, comprising the following steps:
(1) cloth: it is wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, uses well known Ceramic Tiles face afterwards
Material carries out filler；
(2) precompressed；
(3) cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
(4) it suppresses, obtains adobe.
Cloth is carried out using the anti-mode of beating, the block material 100 for being wrapped with pulp layer 101 and conventional ceramic powder are used jointly
In adobe compacting in, become a part of green body, first cloth is wrapped with the block material 100 of pulp layer 101, afterwards using fabric carry out by
Gap between block material is filled up, and bottom material is avoided to go to architectural surface through gap, and bottom material after subsequent firing is avoided to influence
The color development of surface layer can get the Ceramic Tiles of the decoration particle with greater particle size, and the side of its bulky grain after later period firing polishing
Boundary is clear, and decorative effect is abundant, and more preferably, the imitative natural finiss layer that block material is formed has certain thickness, even if in the future
It is worn, brick face can still keep imitating natural texture, and its decorative cover can be with validity period growth abrasion and closer to natural
The nature of stone material.
It should be noted that the fabric used, bottom material be existing Ceramic Tiles fabric, bottom material well-known components, i.e., with clay,
Feldspar, sand etc. are primary raw material, are needed according to different decorations and performance requirement adds colorant or additive.After ball milling is except iron
Drying-granulating obtains fabric powder or bottom material powder.
The processing technology of the above-mentioned outer block material for wrapping up in pulp layer is as follows: A, mixing ceramic powder and is rolled into different shape
Or/and the block material of size；B, the step A block material obtained is delivered at the mouth of whereabouts, block material is made to do whereabouts fortune in the sky
It is dynamic, and the spouting plant by being located at the whereabouts mouthful lower section whitewashes to its surface from multi-direction, after dry, is wrapped with
The block material of pulp layer.It should be noted that the processing technology of the above-mentioned outer block material for wrapping up in pulp layer be not limited only to it is set forth above
Method, other modes, which can prepare the corresponding outer block material for wrapping up in pulp layer, may be applicable to adobe system proposed by the present invention
In standby production.Wherein fabric and bottom material are identical as conventional fabric, the bottom material of green body, and details are not described herein.
Preferably, the selection of block material described in step (1) major diameter is no less than the block material of 2cm.It should be noted that blocky
The major diameter of material refers to using adobe face as horizontal plane, the maximum diameter on its horizontal plane.It limits major diameter and is no less than 2cm, reduce base
Gap between internal each block material, after being burnt into each block material, the outer pulp layer wrapped up in can effectively be got in touch with, and form stone
Gap texture inside material, texture, the natural-like stone effect for improving ornamental porcelain brick surface are more true to nature, and adobe is burnt as shown in figure 1
At shown in the brick face effect picture after polishing.
Preferably, the moisture content of the block material is 5.5-8%, and adobe is avoided to be easy to appear cracking in subsequent firing
Phenomenon.
Preferably, containing functional components or foaming agent in the pulp layer wrapped up in outside block material, functional components refer to prevent it is quiet
Electric material (conductor oxidate), negative ion powder or antibacterial agent or luminescent material etc. make to be wrapped with above-mentioned functional components slurry
Block material when being used for ceramic tile production, brick body can have antistatic or release anion or antibacterial or fluorescence etc. after firing
Effect；When containing foaming agent, such as waterglass, silicon carbide, carbon black, lauryl sodium sulfate, the brick body of firing have hole stone
Effect, the above-mentioned block material with function affect can have wider application on ceramic tile production field.
Preferably, containing the colorant for having cooling effect during the sintering process in pulp layer, block material is used for and common pottery
Ceramic powder carries out compacting and obtains adobe, and melting temperature when colorant firing can be effectively reduced in firing, further to melt,
The be fitted into green body between block material and block material can be made closer, the boundary between block material and ceramic powder or particle can also be made
Face stress reduces, and intensity is higher after firing, and flexural strength reaches 35-45MPa, applied widely.
Preferably, further include secondary filler process after prepressing procedures, carry out secondary fill out using well known Ceramic Tiles fabric
Material.It can avoid bottom drain, can effectively improve the quality product rate of adobe production.
Preferably, block material described in step (1) selects the block of different sizes, wherein first cloth bulk material, then cloth
Cobbing.The mesh number of further instruction, cobbing is 1 mesh, and different blocks can be selected, and enriches the decorative effect in adobe face.
First cloth bulk material cloth cobbing again, then filler is carried out by fabric, the bottom drain that gap will appear between bulk when can avoid compacting is existing
As.
Embodiment 2
A kind of preparation process of stone-imitating ceramic brick adobe, comprising the following steps:
(1) cloth: being wrapped with the block material 100 of pulp layer 101 in cloth first in cloth material frame, (block material as shown in Figure 3 cuts open
Face structure), rear charity rice-grain decoration particle 200 carries out filler using well known Ceramic Tiles fabric afterwards；
(2) precompressed；
(3) cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
(4) it suppresses, obtains adobe, the section layer structure figure of adobe is as shown in Figure 2.
It preferably, further include the charity of decoration particle 200 after cloth block material in step (1).Increase by 200 cloth of decoration particle
Material can further enrich the decorative effect in brick face, and the texture and decorative effect for improving ornamental porcelain brick surface are closer to naturally
Grain of rice stone material.Further instruction, decoration particle 200 can suppress the exposed surface with block material in compacting, such as use the grain of rice
Shape decoration particle can make brick face effect may occur in which that bulky grain includes the effect of grain of rice particle.
It should be noted that decoration particle is conventional ceramic powder, has after burning with fabric and decorate contrast, such as
In the present embodiment, using rice-shaped decoration particle, block material is suppressed in the ceramic powder of ecru, pulp layer be it is orange-yellow,
Fabric is the ceramic powder after burning in ecru, and rice-shaped decoration particle is then after burning in dimmed ceramic powder, in this way
The two can form decoration contrast on brick face, highlight the grain of rice grain texture formed after burning.
Preferably, pressure used in the prepressing procedures is the 1/3-1/2 of pressure used in conventional suppression process.If
Precompressed is set, cloth bottom material again after precompressed can effectively prevent bottom material from going to precoat, avoid bottom drain, avoid bottom after subsequent firing
Material influences the color development of surface layer.
Stone-imitating ceramic brick adobe is prepared using the preparation process of above-mentioned stone-imitating ceramic brick adobe, is wrapped
Imitative natural finiss layer 1, precoat 2 and initial bed 3 are included, the imitative natural finiss layer 1 is embedded in the upper surface of the precoat 2.Institute
It states imitative natural finiss layer 1 to be made of block material, the imitative natural finiss layer that block material is formed has certain thickness, even if in the future
It is worn, brick face can still keep imitating natural texture, and its decorative cover can be with validity period growth abrasion and closer to natural
The nature of stone material.
Preferably, the major diameter of the block material 100 is no less than 2cm.
Preferably, the block material 100 includes the block of at least two different sizes or color.Different rulers can be added
The block of very little, color or different performance enriches the effect of natural-like stone decoration.
Preferably, the imitative natural finiss layer 1 is embedded with decoration particle 200, as shown in Figure 2.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (9)
1. a kind of preparation process of stone-imitating ceramic brick adobe, it is characterised in that: the following steps are included:
(1) cloth: it is wrapped with the block material of pulp layer in cloth first in cloth material frame, carries out filler using Ceramic Tiles fabric afterwards；
(2) precompressed；
(3) cloth bottom material: Ceramic Tiles bottom material well known to charity is in the top of precoat after precompressed；
(4) it suppresses, obtains adobe；
Wherein, the selection of block material described in step (1) major diameter is no less than the block material of 2cm, the pulp layer wrapped up in outside the block material
In contain functional components；
The processing technology of the pulp layer wrapped up in outside the block material is the following steps are included: A, ceramic powder being mixed and is rolled into difference
The block material of shape or/and size；B, the step A block material obtained is delivered at the mouth of whereabouts, does down block material in the sky
Fall movement, and the spouting plant by being located at the whereabouts mouthful lower section whitewashes to its surface from multi-direction, after dry, obtains outer
It is wrapped with the block material of pulp layer.
2. the preparation process of stone-imitating ceramic brick adobe according to claim 1, it is characterised in that: the functionality
Ingredient is foaming agent.
3. the preparation process of stone-imitating ceramic brick adobe according to claim 1, it is characterised in that: prepressing procedures it
After further include secondary filler process, use Ceramic Tiles fabric to carry out secondary filler.
4. the preparation process of stone-imitating ceramic brick adobe according to claim 1, it is characterised in that: in step (1)
The block material selects the block of different sizes, wherein first cloth bulk material, then cloth cobbing.
5. the preparation process of stone-imitating ceramic brick adobe according to claim 1, it is characterised in that: in step (1)
It further include the charity of decoration particle after cloth block material.
6. the preparation process of stone-imitating ceramic brick adobe according to claim 1, it is characterised in that: the precompressed work
Pressure used in sequence is the 1/3-1/2 of pressure used in conventional suppression process.
7. preparing stone-imitating ceramic using the preparation process of stone-imitating ceramic brick adobe described in claim 1
Brick adobe, it is characterised in that: including imitative natural finiss layer, precoat and initial bed, the imitative natural finiss layer is embedded in the face
The upper surface of the bed of material, the imitative natural finiss layer are made of block material.
8. stone-imitating ceramic brick adobe according to claim 7, it is characterised in that: the block material includes at least two
The block of kind different sizes or color.
9. stone-imitating ceramic brick adobe according to claim 7, it is characterised in that: the imitative natural finiss layer is embedded
There is decoration particle.
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| CN106863573B true CN106863573B (en) | 2019-08-06 |
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| CN114274317A (en) * | 2021-12-28 | 2022-04-05 | 广东天弼陶瓷有限公司 | Large-particle blocky ceramic tile and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN105328782A (en) * | 2015-10-22 | 2016-02-17 | 广东宏陶陶瓷有限公司 | Ceramic polished brick and production method and production line of ceramic polished brick |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101407406A (en) * | 2008-11-12 | 2009-04-15 | 广东宏陶陶瓷有限公司 | Tufa polished brick and manufacturing method thereof |
| CN101492283B (en) * | 2009-01-08 | 2012-05-30 | 霍镰泉 | Process for producing stone without hole |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN105328782A (en) * | 2015-10-22 | 2016-02-17 | 广东宏陶陶瓷有限公司 | Ceramic polished brick and production method and production line of ceramic polished brick |
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