CN106863012A - Band surveys numerical control positioning system high automatically - Google Patents
Band surveys numerical control positioning system high automatically Download PDFInfo
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- CN106863012A CN106863012A CN201710273149.0A CN201710273149A CN106863012A CN 106863012 A CN106863012 A CN 106863012A CN 201710273149 A CN201710273149 A CN 201710273149A CN 106863012 A CN106863012 A CN 106863012A
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- Prior art keywords
- cylinder
- plc
- numerical control
- high accuracy
- mounting blocks
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- 238000005259 measurement Methods 0.000 claims abstract description 32
- 239000004677 Nylon Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 238000005553 drilling Methods 0.000 abstract description 2
- 238000003801 milling Methods 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
Band surveys numerical control positioning system high automatically, cylinder is fixed by cylinder mounting seat, the piston rod of cylinder is connected by cylinder connection piece with slide mounting blocks, slide mounting blocks side is connected with measurement bar, slide mounting blocks opposite side is connected by read head connector with read head, slide mounting blocks are moved by the high accuracy sliding block of bottom on high accuracy flat way, high accuracy flat way side sets magnetic scale, PLC is connected with the magnetic scale in height measuring device, magnetic scale is connected with motor, motor is connected by frequency converter and PLC, PLC with touch-screen.Numerical control positioning system with automatic measurement height of the invention, PLC or CNC numerical control devices are coordinated to use, the accurate automatic measurement profile height of energy, and it is automatic by the data reading system of profile height, institute in order to be calculated by profile height is functional, it is widely used, cast-cutting saw, milling machine, drilling machine, machining center etc. numerical control device can be used.
Description
Technical field
The present invention relates to numerical control cutting equipment technical field, and in particular to a kind of band surveys numerical control positioning system high automatically.
Background technology
Current numerical control cutting equipment, can 90 ° of double end, inside and outside 45 ° of pendulum angularly cut.But all cutting equipments need band
When angle is cut, equipment head positioning must involve the calculating of profile height and angle, can accurately just orient section steel cutting
Physical length.In terms of positioning, all of numerical control device is substantially all from driver and servo electricity most-often used in industry
Machine carrys out the movement and sizing of control device.
There are two kinds in traditional metering system:One kind needs manually to be measured using survey tool;One kind is to pass through
Servomotor is walked about and is measured.The mode of manual measurement, fills in input in relevant position after reading, cause comparatively laborious, holds
Easily there is the collimation error, error in reading, while also easily occur input by mistake by etc. mistake, precision is poor.The servomotor side of walking about
Formula is measured, high cost, installs cumbersome, increases overall structure, and poor universality, scope limitation, efficiency is low.
There are two kinds in traditional numerical control positioning mode:A kind of is driver+servomotor most-often used in industry, though
Right stable performance, but high energy consumption, high cost.The installation appearance and size difference of each brand is big, so as to expand machine in itself
Configuration design size.A kind of is seldom common cylinder+hard spacing mode.This mode very limitation, and excessively
Simply, several fixed dimensions can only be positioned, poor practicability, poor universality, accuracy are poor.
The content of the invention
Numerical control positioning system high is surveyed automatically the invention provides a kind of band, it is accurate with the measurement for solving prior art presence
Degree difference and the low problem of measurement efficiency.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of band surveys numerical control positioning system high automatically, by height measuring device, PLC, motor, frequency converter and touch-screen group
Into height measuring device includes measurement bar, slide mounting blocks, high accuracy flat way, high accuracy sliding block, magnetic scale, read head and air cylinder group
Into cylinder is fixed by cylinder mounting seat, and the piston rod of cylinder is connected by cylinder connection piece with slide mounting blocks, and slide is installed
Block side is connected with measurement bar, and slide mounting blocks opposite side is connected by read head connector with read head, and slide mounting blocks pass through bottom
The high accuracy sliding block in portion is moved on high accuracy flat way, and high accuracy flat way side sets magnetic scale, PLC and survey
Magnetic scale in device high is connected, and magnetic scale is connected with motor, and motor passes through frequency converter and PLC, PLC and touch-screen
It is connected.
Above-mentioned measurement bar outer surface sets wear resistant nylon pipe, prevents scuffing section bar and measurement bar excessive wear from causing measurement
Occur not accurate.
, when that need not measure, must not be under electricity condition, cylinder can be in the top institute stretched out for cylinder solenoid valve for the present invention
Place(That is origin position 0).When measurement is needed, after being connected to PLC instructions, measurement apparatus automatic rapid vertical runs downwards,
Cylinder is in retracted state, while magnetic scale carries out reading, after measurement bar is contacted with section bar, section bar is compacted, magnetic scale read head with
The stopping of motion and stop, reading is carried out numerical value locking after several milliseconds of time delay, and data measured is automatically filled in is
In system, system can carry out a series of computings by default formula, enter the procedure of processings such as the automatic cut-to-length of line program next step.Number
Finished according to reading, while internal system is calculated automatically, cylinder can come back to origin position, reach predetermined work state, be
Next time, measurement was prepared.
Numerical control positioning system with automatic measurement height of the invention, coordinates PLC or CNC numerical control devices to use, can be accurate
Automatic measurement profile height, and it is automatic by the data reading system of profile height, in order to be counted by profile height
The institute of calculation is functional.Need not be manually entered, reduce manually-operated complexity, uncertainty, improve the precision of equipment,
Locating speed, simplifies operating procedure.Make the automaticity of equipment higher.The system, low cost, simple structure, practicality
By force, highly versatile, precision is high.The polytype numerical control device of Multiple Type can widely be improved.The device is widely used,
Cast-cutting saw, milling machine, drilling machine, machining center etc. numerical control device can be used.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of present system height measuring device;
Fig. 2 is the close-up schematic view of present system height measuring device;
Fig. 3 is the structural representation of present system;
Fig. 4 is operation principle schematic diagram of the present invention.
1 measurement bar, 2 slide mounting blocks, 3 high accuracy flat ways, 4 high accuracy sliding blocks, 5 magnetic scales, 6 read heads, 7 read heads in figure
Connector, 8 cylinder connection pieces, 9 cylinders, 10 cylinder mounting seats, 11 wear resistant nylon pipes, 12PLC controllers, 13 motors, 14 frequency conversions
Device, 15 touch-screens.
Specific embodiment
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of band surveys numerical control positioning system high automatically, is controlled by height measuring device, PLC
Device processed 12, motor 13, frequency converter 14 and touch-screen 15 are constituted, and height measuring device includes that measurement bar 1, slide mounting blocks 2, high accuracy are flat
Level gauge 3, high accuracy sliding block 4, magnetic scale 5, read head 6 and cylinder 9 are constituted, and cylinder 9 is fixed by cylinder mounting seat 10, cylinder 9
Piston rod is connected by cylinder connection piece 8 with slide mounting blocks 2, and the side of slide mounting blocks 2 is connected with measurement bar 1, and slide is installed
The opposite side of block 2 is connected by read head connector 7 with read head 6, and slide mounting blocks 2 are by the high accuracy sliding block 4 of bottom in high accuracy
Moved on flat way 3, the side of high accuracy flat way 3 sets the phase of magnetic scale 5 in magnetic scale 5, PLC 12 and height measuring device
Even, magnetic scale 5 is connected with motor 13, and motor 13 is by frequency converter 14 and PLC 12, PLC 12 and the phase of touch-screen 15
Even.The outer surface of measurement bar 1 sets wear resistant nylon pipe 11, prevents scuffing section bar and measurement bar excessive wear from causing measurement to occur not
Precisely.
The operation principle of present system:When that need not measure, must not be under electricity condition, cylinder can be for cylinder solenoid valve
Residing for the top for stretching out(That is origin position 0).When measurement is needed, after being connected to PLC instructions, measurement apparatus are automatically quick
Run vertically downward, cylinder is in retracted state, while magnetic scale carries out reading, after measurement bar is contacted with section bar, section bar is pressed
Tightly, magnetic scale read head stops with the stopping of motion, and reading is carried out numerical value locking after several milliseconds of time delay, and handle measures number
According to being automatically filled in system, system can carry out a series of computings by default formula, enter the automatic cut-to-length of line program next step
Etc. procedure of processing.Digital independent is finished, and while internal system is calculated automatically, cylinder can come back to origin position, reach pre-
Determine working condition, be that measurement next time is prepared.
Numerical control cutting sawing installs the numerical control positioning system with automatic height measurement device of our company's research and development, and fortune is started using equipment
In row, when PLC receives externally measured button signal, self-operated measuring unit completes a series of dynamic by above-mentioned mechanical action principle
Make.After high accuracy magnetic scale reading locking data, the data obtained is sent to PLC/CNC, the volume that we pre-set through system
Journey is calculated, and according to the triangle length of side and the relation of angle, after mathematical formulae etc. calculates numerical value, obtains being put outside actual split requirement
Head positioning under 45° angle degree, section bar needs the length value for setting to be transferred to numerical control positioning system PLC, PLC can be according to numerical value control
The output time of frequency converter processed, by the output time of frequency converter come motor, while motor belt motor motivation head is mobile, number
High accuracy magnetic scale in control alignment system reads current head position and feeds back to the PLC in system, through inside PLC with
The change moment of fed back values contrasts with default section bar length value, until when external feedback data value is identical with setting value,
Numerical control positioning system PLC control frequency converter output times stop, and now motor stops and head is locked in the position, in system
Next column program can automatic running in order, carry out a series of down-streams such as pivot angle, cutting.Now device external digital display meter or
Display screen can show actual cut lengths numerical value.
The versatility of the system is installed the numerical control with automatic height measurement device and is determined extensively, when other numerical control devices or CNC equipment
During the system of position, operating principle and system principle ibid, and are connected with each other simple and convenient, and operation is light so that equipment is more first
Enter NC postprocessing intelligent.
Claims (2)
1. a kind of band surveys numerical control positioning system high automatically, it is characterized in that by height measuring device, PLC, motor, frequency converter and
Touch-screen is constituted, and height measuring device includes measurement bar, slide mounting blocks, high accuracy flat way, high accuracy sliding block, magnetic scale, read head
Constituted with cylinder, cylinder is fixed by cylinder mounting seat, and the piston rod of cylinder is connected by cylinder connection piece with slide mounting blocks,
Slide mounting blocks side is connected with measurement bar, and slide mounting blocks opposite side is connected by read head connector with read head, and slide is installed
Block is moved by the high accuracy sliding block of bottom on high accuracy flat way, and high accuracy flat way side sets magnetic scale, PLC controls
Device processed is connected with the magnetic scale in height measuring device, and magnetic scale is connected with motor, and motor is by frequency converter and PLC, PLC
It is connected with touch-screen.
2. band according to claim 1 surveys numerical control positioning system high automatically, it is characterized in that measurement bar outer surface is set
Wear resistant nylon pipe.
Priority Applications (1)
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CN201710273149.0A CN106863012A (en) | 2017-04-25 | 2017-04-25 | Band surveys numerical control positioning system high automatically |
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CN201710273149.0A CN106863012A (en) | 2017-04-25 | 2017-04-25 | Band surveys numerical control positioning system high automatically |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107283402A (en) * | 2017-08-04 | 2017-10-24 | 深圳市捷佳伟创新能源装备股份有限公司 | Accurately control boat system on the manipulator and multitube reative cell of stroke |
CN109940406A (en) * | 2019-04-29 | 2019-06-28 | 山东雷德数控机械有限公司 | A kind of Profile CNC saw, milling integrated production line |
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DE2133973A1 (en) * | 1971-07-08 | 1973-01-18 | Kelch & Co Werkzeugmaschf | MEASURING DEVICE FOR PRESETTING TOOLS IN TOOL HOLDERS |
CN101799675A (en) * | 2009-01-29 | 2010-08-11 | 株式会社捷太格特 | Lathe and control method thereof |
CN102063085A (en) * | 2010-10-15 | 2011-05-18 | 深圳市伟创电气有限公司 | Fixed-length cutting control device and method |
CN104330035A (en) * | 2014-10-24 | 2015-02-04 | 廊坊开发区莱格光电仪器有限公司 | Precise vertical type length gauge |
CN204346358U (en) * | 2014-12-15 | 2015-05-20 | 深圳市固泰科自动化装备有限公司 | A kind of sheet metal thickness measuring mechanism |
CN105619175A (en) * | 2014-11-05 | 2016-06-01 | 合肥长城制冷科技有限公司 | Data monitoring system for blanking equipment |
CN205496702U (en) * | 2016-02-23 | 2016-08-24 | 上海佐鹤精密钣金制品有限公司 | Cutting machine with measuring device |
CN106272410A (en) * | 2016-08-08 | 2017-01-04 | 上海航天精密机械研究所 | A kind of processing of robots online thickness compensation method |
CN206869554U (en) * | 2017-04-25 | 2018-01-12 | 山东派克诺尔机器有限公司 | Band surveys high numerical control positioning system automatically |
-
2017
- 2017-04-25 CN CN201710273149.0A patent/CN106863012A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2133973A1 (en) * | 1971-07-08 | 1973-01-18 | Kelch & Co Werkzeugmaschf | MEASURING DEVICE FOR PRESETTING TOOLS IN TOOL HOLDERS |
CN101799675A (en) * | 2009-01-29 | 2010-08-11 | 株式会社捷太格特 | Lathe and control method thereof |
CN102063085A (en) * | 2010-10-15 | 2011-05-18 | 深圳市伟创电气有限公司 | Fixed-length cutting control device and method |
CN104330035A (en) * | 2014-10-24 | 2015-02-04 | 廊坊开发区莱格光电仪器有限公司 | Precise vertical type length gauge |
CN105619175A (en) * | 2014-11-05 | 2016-06-01 | 合肥长城制冷科技有限公司 | Data monitoring system for blanking equipment |
CN204346358U (en) * | 2014-12-15 | 2015-05-20 | 深圳市固泰科自动化装备有限公司 | A kind of sheet metal thickness measuring mechanism |
CN205496702U (en) * | 2016-02-23 | 2016-08-24 | 上海佐鹤精密钣金制品有限公司 | Cutting machine with measuring device |
CN106272410A (en) * | 2016-08-08 | 2017-01-04 | 上海航天精密机械研究所 | A kind of processing of robots online thickness compensation method |
CN206869554U (en) * | 2017-04-25 | 2018-01-12 | 山东派克诺尔机器有限公司 | Band surveys high numerical control positioning system automatically |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107283402A (en) * | 2017-08-04 | 2017-10-24 | 深圳市捷佳伟创新能源装备股份有限公司 | Accurately control boat system on the manipulator and multitube reative cell of stroke |
CN107283402B (en) * | 2017-08-04 | 2024-02-06 | 深圳市捷佳伟创新能源装备股份有限公司 | Manipulator capable of accurately controlling expansion and contraction amount and boat loading system of multi-tube reaction chamber |
CN109940406A (en) * | 2019-04-29 | 2019-06-28 | 山东雷德数控机械有限公司 | A kind of Profile CNC saw, milling integrated production line |
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Application publication date: 20170620 |