CN106835171B - 一种汽车轮毂表面处理工艺 - Google Patents

一种汽车轮毂表面处理工艺 Download PDF

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CN106835171B
CN106835171B CN201710024816.1A CN201710024816A CN106835171B CN 106835171 B CN106835171 B CN 106835171B CN 201710024816 A CN201710024816 A CN 201710024816A CN 106835171 B CN106835171 B CN 106835171B
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张家荣
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Abstract

发明公开了一种汽车轮毂表面处理工艺,包括:(1)除油污(2)碱洗(3)水洗(4)电解抛光(5)激光处理(6)浸酸(7)水洗。本发明提供的汽车轮毂表面处理工艺简单,极大的提高了汽车轮毂表面防腐蚀能力,而且表面可以防油污,工艺简单,能耗低。

Description

一种汽车轮毂表面处理工艺
技术领域
本发明涉及汽车配件表面处理领域,特别是涉及一种汽车轮毂表面处理工艺。
背景技术
进入20世纪,随着社会的发展,汽车的需求量也越来越大,轮毂是汽车的一个重要组成部件,轮毂的性能好、坏直接关系着整个汽车的性能。
然而,现有技术中的汽车轮毂表面不够光滑,耐腐蚀性差,使用寿命较短,且汽车轮毂表面处理工艺较为复杂,提高生产成本。
发明内容
本发明的目的是提供一种汽车轮毂表面处理工艺,通过以下技术方案实现:
一种汽车轮毂表面处理工艺,包括:
(1)除油污:将汽车轮毂放入质量浓度为0.28%的十二烷基苯磺酸钠溶液中,在60-70℃下浸泡2小时,然后过滤,表面加热至150-160℃,保温30min,后,自然冷却至室温;
(2)碱洗:用高压水枪以碱溶液来冲洗汽车轮毂表面15-18min,碱溶液的温度为62-65℃,喷射压力为8-10MPa,所述碱溶液按重量百分比计由以下成分制成:碳酸钠4.2%、聚丙烯酸钠0.3%、木质素磺酸钠0.1%,其余为水;
(3)水洗:用高压水枪罐以纯水来冲洗汽车轮毂表面15min,纯水的温度为60-80℃,喷射压力为8-10MPa;
(4)电解抛光:使用质量浓度为12-15%磷酸、1-3%硫酸、0.1-0.3%叶酸、其余为水,混合成酸性的电解溶液对汽车轮毂表面进行电解抛光处理2min;
(5)激光处理:采用高光束质量大功率半导体激光器,最大输出功率为2800W,激光器的光束聚焦光斑成1mm×6mm的矩形分布,沿慢轴方向对汽车轮毂进行扫描,处理后表面加热至180-190℃,保温处理30min,然后冷却至50℃,放入质量浓度为1.5%的双辛伯烷基二硫代磷酸溶液中浸泡20min,然后过滤,清水洗涤,烘干;
(6)浸酸:将汽车轮毂浸泡在预先准备好的质量浓度为1-3%硫酸、0.012-0.014%氯化铯、1,3-二苯基脲和吲哚已基阿糖0.0011-0.0013%,其余为水配制的溶液中,进行酸洗浸泡150-180s,浸泡温度为45-50℃;
(7)水洗:将步骤(6)中的汽车轮毂捞出,采用90℃清水进行冲洗10min,然后进行烘干,最后进行喷漆,即可。
进一步的:所述电解抛光时温度为60-80℃。
进一步的:所述步骤(7)中的90℃清水为在90℃下保温过30min后的清水。
本发明的有益效果:本发明提供的汽车轮毂表面处理工艺简单,极大的提高了汽车轮毂表面防腐蚀能力,而且表面可以防油污,工艺简单,能耗低,通过对汽车轮毂进行电解抛光后,结合激光处理,能够形成汽车轮毂表面的耐磨微观结构,能够使得汽车轮毂抗划痕能力显著增强,同时提高了汽车轮毂表面接受极化的能力增强,同时提高氧化膜的抗蚀性,能够显著提高汽车轮毂2.1-2.2倍的寿命,经过本发明工艺的处理,使汽车轮毂表面更加光滑,表面抗腐蚀性能得到极大的提高,不易起斑点,表面洁白、光亮,为后续喷漆打下基础,使得喷漆效果好。
具体实施方式
实施例1
一种汽车轮毂表面处理工艺,包括:
(1)除油污:将汽车轮毂放入质量浓度为0.28%的十二烷基苯磺酸钠溶液中,在60℃下浸泡2小时,然后过滤,表面加热至150℃,保温30min,后,自然冷却至室温;
(2)碱洗:用高压水枪以碱溶液来冲洗汽车轮毂表面15min,碱溶液的温度为62℃,喷射压力为8MPa,所述碱溶液按重量百分比计由以下成分制成:碳酸钠4.2%、聚丙烯酸钠0.3%、木质素磺酸钠0.1%,其余为水;
(3)水洗:用高压水枪罐以纯水来冲洗汽车轮毂表面15min,纯水的温度为60℃,喷射压力为8MPa;
(4)电解抛光:使用质量浓度为12%磷酸、1%硫酸、0.1%叶酸、其余为水,混合成酸性的电解溶液对汽车轮毂表面进行电解抛光处理2min;
(5)激光处理:采用高光束质量大功率半导体激光器,最大输出功率为2800W,激光器的光束聚焦光斑成1mm×6mm的矩形分布,沿慢轴方向对汽车轮毂进行扫描,处理后表面加热至180℃,保温处理30min,然后冷却至50℃,放入质量浓度为1.5%的双辛伯烷基二硫代磷酸溶液中浸泡20min,然后过滤,清水洗涤,烘干;
(6)浸酸:将汽车轮毂浸泡在预先准备好的质量浓度为1%硫酸、0.012%氯化铯、1,3-二苯基脲和吲哚已基阿糖0.0011%,其余为水配制的溶液中,进行酸洗浸泡180s,浸泡温度为50℃;
(7)水洗:将步骤(6)中的汽车轮毂捞出,采用90℃清水进行冲洗10min,然后进行烘干,最后进行喷漆,即可。
所述电解抛光时温度为80℃。
所述步骤(7)中的90℃清水为在90℃下保温过30min后的清水。
实施例2
一种汽车轮毂表面处理工艺,包括:
(1)除油污:将汽车轮毂放入质量浓度为0.28%的十二烷基苯磺酸钠溶液中,在70℃下浸泡2小时,然后过滤,表面加热至160℃,保温30min,后,自然冷却至室温;
(2)碱洗:用高压水枪以碱溶液来冲洗汽车轮毂表面18min,碱溶液的温度为65℃,喷射压力为10MPa,所述碱溶液按重量百分比计由以下成分制成:碳酸钠4.2%、聚丙烯酸钠0.3%、木质素磺酸钠0.1%,其余为水;
(3)水洗:用高压水枪罐以纯水来冲洗汽车轮毂表面15min,纯水的温度为80℃,喷射压力为10MPa;
(4)电解抛光:使用质量浓度为15%磷酸、3%硫酸、0.3%叶酸、其余为水,混合成酸性的电解溶液对汽车轮毂表面进行电解抛光处理2min;
(5)激光处理:采用高光束质量大功率半导体激光器,最大输出功率为2800W,激光器的光束聚焦光斑成1mm×6mm的矩形分布,沿慢轴方向对汽车轮毂进行扫描,处理后表面加热至190℃,保温处理30min,然后冷却至50℃,放入质量浓度为1.5%的双辛伯烷基二硫代磷酸溶液中浸泡20min,然后过滤,清水洗涤,烘干;
(6)浸酸:将汽车轮毂浸泡在预先准备好的质量浓度为3%硫酸、0.014%氯化铯、1,3-二苯基脲和吲哚已基阿糖0.0013%,其余为水配制的溶液中,进行酸洗浸泡180s,浸泡温度为50℃;
(7)水洗:将步骤(6)中的汽车轮毂捞出,采用90℃清水进行冲洗10min,然后进行烘干,最后进行喷漆,即可。
所述电解抛光时温度为80℃。
所述步骤(7)中的90℃清水为在90℃下保温过30min后的清水。
实施例3
一种汽车轮毂表面处理工艺,包括:
(1)除油污:将汽车轮毂放入质量浓度为0.28%的十二烷基苯磺酸钠溶液中,在64℃下浸泡2小时,然后过滤,表面加热至155℃,保温30min,后,自然冷却至室温;
(2)碱洗:用高压水枪以碱溶液来冲洗汽车轮毂表面17min,碱溶液的温度为63℃,喷射压力为9MPa,所述碱溶液按重量百分比计由以下成分制成:碳酸钠4.2%、聚丙烯酸钠0.3%、木质素磺酸钠0.1%,其余为水;
(3)水洗:用高压水枪罐以纯水来冲洗汽车轮毂表面15min,纯水的温度为70℃,喷射压力为9MPa;
(4)电解抛光:使用质量浓度为14%磷酸、2%硫酸、0.2%叶酸、其余为水,混合成酸性的电解溶液对汽车轮毂表面进行电解抛光处理2min;
(5)激光处理:采用高光束质量大功率半导体激光器,最大输出功率为2800W,激光器的光束聚焦光斑成1mm×6mm的矩形分布,沿慢轴方向对汽车轮毂进行扫描,处理后表面加热至185℃,保温处理30min,然后冷却至50℃,放入质量浓度为1.5%的双辛伯烷基二硫代磷酸溶液中浸泡20min,然后过滤,清水洗涤,烘干;
(6)浸酸:将汽车轮毂浸泡在预先准备好的质量浓度为2%硫酸、0.013%氯化铯、1,3-二苯基脲和吲哚已基阿糖0.0012%,其余为水配制的溶液中,进行酸洗浸泡160s,浸泡温度为46℃;
(7)水洗:将步骤(6)中的汽车轮毂捞出,采用90℃清水进行冲洗10min,然后进行烘干,最后进行喷漆,即可。
所述电解抛光时温度为70℃。
所述步骤(7)中的90℃清水为在90℃下保温过30min后的清水。
对实施例1-3使用中性盐雾试验,盐雾温度38℃,5%氯化钠溶液,处理时压强为0.035MPa,处理260h汽车轮毂表面开始出现腐蚀。
对实施例1-3使用醋酸盐雾试验,处理温度38℃,5%氯化钠溶液中加入冰醋酸,调节使其pH为3,处理110h汽车轮毂表面开始出现腐蚀,当实施例1中省略激光处理时,处理的汽车轮毂表面进行醋酸烟雾试验,处理温度38℃,5%氯化钠溶液中加入冰醋酸,调节使其pH为3,处理72h汽车轮毂表面出现腐蚀。
结果证明,本发明处理后的汽车轮毂表面耐腐蚀性好。
经测试,经过本发明工艺处理后的汽车轮毂表面硬度相较于未处理前提高了2.0-2.4倍,当实施例1中省略激光处理时,处理的汽车轮毂表面硬度相较于未处理前提高了1.3倍,当实施例1中浸酸处理只采用2%硫酸溶液处理,相较于未处理前提高了1.7倍。

Claims (1)

1.一种汽车轮毂表面处理工艺,其特征在于,包括:
(1)除油污:将汽车轮毂放入质量浓度为0.28%的十二烷基苯磺酸钠溶液中,在60-70℃下浸泡2小时,然后过滤,表面加热至150-160℃,保温30min后,自然冷却至室温;
(2)碱洗:用高压水枪以碱溶液来冲洗汽车轮毂表面15-18min,碱溶液的温度为62-65℃,喷射压力为8-10MPa,所述碱溶液按重量百分比计由以下成分制成:碳酸钠4.2%、聚丙烯酸钠0.3%、木质素磺酸钠0.1%,其余为水;
(3)水洗:用高压水枪罐以纯水来冲洗汽车轮毂表面15min,纯水的温度为60-80℃,喷射压力为8-10MPa;
(4)电解抛光:使用质量浓度为12-15%磷酸、1-3%硫酸、0.1-0.3%叶酸、其余为水,混合成酸性的电解溶液对汽车轮毂表面进行电解抛光处理2min;
(5)激光处理:采用高光束质量大功率半导体激光器,最大输出功率为2800W,激光器的光束聚焦光斑成1mm×6mm的矩形分布,沿慢轴方向对汽车轮毂进行扫描,处理后表面加热至180-190℃,保温处理30min,然后冷却至50℃,放入质量浓度为1.5%的双辛伯烷基二硫代磷酸溶液中浸泡20min,然后过滤,清水洗涤,烘干;
(6)浸酸:将汽车轮毂浸泡在预先准备好的质量浓度为1-3%硫酸、0.012-0.014%氯化铯、1,3-二苯基脲和吲哚已基阿糖0.0011-0.0013%,其余为水配制的溶液中,进行酸洗浸泡150-180s,浸泡温度为45-50℃;
(7)水洗:将步骤(6)中的汽车轮毂捞出,采用90℃清水进行冲洗10min,然后进行烘干,最后进行喷漆,即可;所述电解抛光时温度为60-80℃;所述步骤(7)中的90℃清水为在90℃下保温过30min后的清水。
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